qUAtIW ASSURANCE PLAN (qAP) FOR PTFE-POT BEARINGS

s, No. Item Details

1.) CONSTRUCflON OF ROB AT RAILWAY KM 5KRD / (22-241 (23-2s),7397 I 3-4, sKK

/ 4-s BETWEEN STATTONS
1 Name of Project GODHANI-KALUMNA AND KALMUNA-KHAPARKHEDA AT ROAD KM 50+675 OF SECTION ON NH.7. NAGPUR DIVISION
(BOT Basis Work)

Project fall in to Zone Railway jurisdiction

2 SOUTH EAST CENTRAL RAILWAY
of
Executing organization of the agreernent
3 ( i.e. zonal Railway/Railway PSU/NHAI or NHAI & SOUTH EASTCENTRAL RLY.
anv other qnvcrnmFnt agcnnrl
4 Contractor Agency (Name & Address) M/s BANSAL CONSTRUCTION WoRK PW. LTD.

5 Manufature Agency (luame & Address) DEEVIN SEISMIC SYSTEMS PW. LTD.

6 lnspection Agency NHAI & SOUTH EAST CENTRAL RLY.

Scope of Fabrication (in no. of Span

STEEL $za$<q6lXggRaq)MSPAN
7 )
CE's No.BR/NGP h397 13-41 oB/ 46e9l 2023

8 Applicable Drawing No. RDSO/B-10434I11 (60M), STANDARD SPAN

9 Any other relevant detail

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'1. Nameof Manufacture: Deevin Seismic Systems R^.Ltd

2. Ref Approved Drawing Number 1 , Road Over Bridge Bow String
3. Contractor Name :
M/s Bansal Construclion Works pvt.Ltd.
; RDSO/B-10434/1
4. Nameof Project : M/s Bansal Conslruclion Works Pvt.Ltd. , Four lane stand alone 5. QAP No. and Date
Steel Girder 60 M Clear Span
; DSSPUQAP/BCWPU60, Dated On:-29107/2023
Ring Road / Bypass for Nagpur city , package Jl from km 34+969 to 62+035 ( Total Length _
28+035 kms) in the state of Maharashtra on BOT (Hybrid Annuity Basis.
)

S, Component Characteristic Frequency Reference Fabriactor's lnspectton detaals Type of Acceptance Remarks
No. Operation Checked & Type of Document quality lnspecting Extent of Records criteria
check control Agency lnspection
'l
2 3 4 5 tj I o
B lo 1
1.0 RAW As per Mill MillTC and Verification South East One Fabricator
1. lS:1030 Manufacturer's test certificate
MATERIAL: UTS, Yield TC & test Challan of reference Central integral s record Cast steel shall be furnished. UST shall
1.1 Cast Steel Stress, required by document. Test piece Co-related
Railway shall be conducted as per provision
(cs) Elongation%, RDSO/Auth per heat with Mill generally of relevant specification before
Reduction of orized TC & test comply with processing the material for
Area, inspecting 2.Complete report. Grade 280- manufacturing. UST after load
lmpact test at 0 official of visual 520W or 340- test shall also be carried out.
degree Zonal inspection. 570W
centigrade or -20 Railway (Grade/class
degree for sub- from Govt. as per
zero zone Lab .l relevant
Micro Exam; NABL approved
Hardness test approved Drg.).
Chemical Test lab
C, Mn, Si, P, S,
Cr, Ni, Mo, Cu,V

Ultrasonic 0
Testino 1000/, lS:9565 ttr,,..1
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r ult 6l
Level-lll

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 S. Component unaractensUc Frequency Keterence Fabraactor's lnspection details Type of AGCeptance Remarks
l{o. Operation CheckEd & Type of Document quality lnsPectng Extent of Records criteria
check control Agency lnspection
Z 3 4 5 6 7 E v 1U
Mttd Steet As per Mill MillTC and 'l . Verifcation South East One test Fabricato lS: 2062-11, Manufacturer's test certificate
UTS, Yield TC & test Challan of referenc€ Central piece per rs record E250,Quality shall be furnished. UST shall
Stress, required by documenl. thickness Co- BO is be conducted as per provision
Railway
Elongation%, RDSO/Auth per heat. related generally of relevant specification before
Bend test , or2ed 2.Complete with Mill used. processing the material for
lmpact test at 0 inspecting visual TC & test However manufacturing. UST after load
degree official of inspection. report. Quality C test shall also be carried out.
centigrade or -20 Zonal shall be used
degree for sub- Railway for sub zero
zero zone from Govt. condition.
ChemicalTest Lab .l ( As specified
C, Mn, Si, P, S, NABL in approved
CE. approved Drg.).
lab.

Physical
condition i.e.
Pitting,rusting,roll
ing defect, etc.

Ultrasonic
Testino of 1000/. lS:4225 or
plaGs (100%) ASTM A435

Stalnless Phvsrcal lest As per Mill MillTC and 1. Verification South East One test pc. Fabricato Stain less Manufacturer's test certificate
Steel (S.S.) UTS, Yield TC & test Challan of reference Central Per heaU lot r records. steel shall shall be furnished. Sample
Stress, required by document. conform to from each lot of S.S shall be
Railway
Elongation %, RDSO/Auth AISI drawn by authorize inspecting
Hardness orized 2.Complete 316UxO2Cr1 oflicial and tested in
inspecting visual 7Ni12Mo2 of Govt./NABL approved
officialof inspection. lS:6911 laboratory.
Zonal
Railway Or
Chemical Test from Govt. 0
C, Mn, Ni, Cr, P,
S, Si, MO
Lab .l
NABL
approved
(Grade/class
As per
relevant
-r*&
Dy.Chief Epg
Irly'o)ut
lab. approved qf&iot{4@' trdffiF
A \ Drq,). G E F Dailru Bilaspur

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Works

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lnspection
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't.4 PTFE a) Tensile I As per Manufacturer 1. Verilication South East One test pc Fabricato Grade A of Manufacturer's test certificate
(confined & strength I manufactur test certificate of reference Central for Full Lot rs record. BS;3784 shall be furnished. Sample
dimpled ) b) %of er &Challan document. Railway of supply or from each lot of PTFE shall be
Elongation At certificate &
test
equivalent drawn by authorize inspector
2.Complete
break.
required by
and tested in Govt./NABL
visual (Grade/class
c) Dimensional RDSO/Auth inspection.
approved laboratory.
as per
Stability otized relevant
d) Resistance to inspecting specification /
heat official approved
e) Durometer from Govt. Drg.).
Hardness lab./ NABL
approved
f) Specific lab
Gravity.
g) Density
h) Electric
strength (
Proof test)
i) Appearance
and finish
As per Mill Manufacturer Verification South East From each Fabricato IRC:83 Test certificate shall be
( Neoprene orooerties TC & tests test certificate of reference Central batch at rs record. (Part-lll) & furnished by manufacturer.
WRT/ required by &Challan document. Railway /con, Sample from each lol of
Random (Part-ll) and
Bayprene a) Hardness RDSO/Auth
orized lS:3400 (as Elastomer as prescribed in
110 or (tRHD) specification shall be drawn by
Zonal per relevant
equivalenUD b) Minimum Railway test
authorized inspecting official of
enka Tensile inspecling procedure)
onal Railway and
tested in Govt./NABL approved
strength official from laboratory.
(MPa) Govt.lab/
c) MinimumElo NABL
ngation at approved
lab
break (%)
d) Max.
Compression

e)
set (%)
Accelerated
ageing
*J&il/
Sy,$titef
G-E,:
f) Max. change (Br.)
in hardness. ZA -4 -'*l
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00

(DSSPL)
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NHA| I lnspection Auth
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component Characteristic Frequency Reference Fabriactor's !nspection details

hb. Operation Checked
Type of Acceptance Remarks
& Type of Document quality Inspecting Extent of Records criteria
check control Agency lnspection
2 ?
4 6 I I l0
S) Max. change
in tensile
strength.
h) Max. change
in elongation

Chemical Test As per Mill Manufacturer Verification South East From each
i) Ash content TC & tests test certificate of reference
Fabricato IRC:83 Test certiflcate shall be
Central batch at rs record. (Part-ll) & furnished by manufacturer.
shallnot required by document.
RDSO/Auth
&Challan Railway Random l5:3400 (as Sample from each lot of
exceed 5% per relevant Elastomer as prescribed in
ii) The raw
oized specification shall be drawn by
Zonal test
elastomeric authorized inspecting official of
Railway procedure)
( polychlo- inspecting
onal Railway and
tested in Govt./NABL approved
roprene) oflicial from
laboratory.
content of the Govt.lab/
compound NABL
shall not be approved
lab
lower than
600/o.
iii)Sp. Gravig
1.6 lBrass Phvsical As per Mill Manufacturer
I sealing Ring prooerties TC & tests
Verification South East One test pc Fabricato lS:410, Test cerlificate shall be
test certificate of reference Cenlral for full lot of rs record. CuZn37 (HB) furnished by manufacturer.one
required by &Challan document. Railway supply sample for full lot sealing ring
| (zor, *ic" (i) Tensile RDSO/Auth Or supply shall be drawn by
lx2mm strength orized authorized inspecting official of
rnicr) (N/mm2), Zonal
I (ii) Elongation % Railway
(Grade/class onal Railway and
As per tested in Govt./NABL approved
(iii) Bend test inspecting relevant laboratory.
(iv) Vickers official from approved
Hardness Govt.lab / Drg.).
NABL
approved
lab

Chemical Test er(Br")

Cu ,Pb, Fe and
total Cu+Pb+Fe&
Remainder Zn
ffi
(YA \ ,I la
ri,
l,
tmqq
Bilaspur

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lnspection uth East Central Railway)
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 Component Characteristic l-requency Fleference Fabrractor's rnspecflon oetarts Type of Acceptance Remarks
tr o. Operation Checked & Type of Document quality lnspecting Extent ot Records criteria
check control Aqencv lnspection
2 4 c 6 I o
E IU
17 Bolts & Nuts Physical As per Manufacturer Verification South East As per Fabricato lS:1364 & Test certificate shall
prooerties be
Supplier test certificate of reference Central relevant rs record. lS:'1367 furnished by manufacturer.
Miil TC &Challan document Railway specificatio (property One sample for each lot of
(i) Tensile n class 8.8) Bolts & Nuts supply shall be
strength (MPa) drawn by aulhorize inspecting
(ii) Hardness
(BHN)
Or official of Railway S €cA
/con.and tested in Govt./NABL
(iii) Head sound - (Grade/class approvedlaboratory.
ness test as per
(iv) Depth of relevant
decarburization. approved
g Drg.).
ChemicalTest

C,P&S
Dimensional Visual &
check as per Measurement
specification

Peel ofstrength As per Mill Manufacturer Verification South One Fabracato Adhesive for Test reporl shall be furnished
bonding TC & test test certiflcate of reference East sample per rs record. bonding to inspecting official.
PTFE required by &Challan document. Central lot. PTFE to
Zonal Railway backing
Railway plates shall
inspection produce a
ofiicial from bond with a
Govt./ minimum peel
NABL strength of
approved 4N/mm width
lab. when tested
in accordance
with BS:5350
( Part C9)
Parnt Verification of Manufacturer Verification South Each Batch Fabricato As per Paint should be as per IRS: 81 q
Manufacfure's test certiflcate of reference East rs record. relevant
Test Cedficate, &Challan document. Central Specification sq gs 'rl!ill1 g-dri
lnspection Railway DY.Ghief (Br.)
Certificate,
Chalan i
a
fif9t ,/ <f*ut$t t ffiffi5(
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e':,
,At^q/ I
Bilasput

Construction

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lnspection (South East Central Railway)
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Gomponent unaracteristic Frequency Reference Fabflactor's lnspection details Type of AccePtance Remarks
No. Operation Checked & Type of Document quality lnspecting Extent of Records criteria
check control Agency lnspection
2 3 4 5 6 8 I lo
2.J Manufacturi
nO Process

2.1 a) plan Dimensional Visual & As per Measureme Manufactur 100 0/,
Fabricato IRC 83 Part- lnternal report shall be
dimension inspection Measureme approved nt of e/s rs record. lll & as per furnished, However random
b) individual nt drawing dimension inspecting drawing check may be done in
height of official presence of South East
the Central Railway
componen
t
c) Thickness
of
elastomeri
c pad
Check after Dimensional Visual& As per Measureme Manufactur 100% Fabricato IRC 83 Pa(- lnternal report shall be
attachment inspection Measureme approved nt of er's rs record. lll, lS; 822 & furnished, However, random
of stainless nt drawing dimension inspecting lS:3658 check may be done in
steel plate official presence of South East
a) Flatness Central Railway
b) Surface
Finish
2.3 NDT test DP Test, weld DP Test of As per Visual Manufactur Fabricato lS:3658 -1981 lnternal report will be furnished
Size , visual weld, visual approved inspection & els inspecli rs record. by the manufacture and final
DP test on & gauge WPSS & verification ng official/ 100%
welding of Drg. of dimension South East
the top plate by gauge. Central
and bearings Railway /
after load
test
2.2 Hardness Hardness tester measureme
a)On major nt As per drg. Fabricators Manufactur 1000k Fabricato IRC 83 Part- lnternal report will be
steel and relevant record & er's rs record. ilt furnished, however, random
compon specification check. inspecting check will be done in presence
ents official/ of Railway representative
:) On the South East inspecting authority.
hard Central Firm should keep the records 0
- facing Railway / of hard -rry gffi;
. zode same to
z:--:\ "FrC the time (Be)
ii'r'':ll;-:;d:
Construction

W 6/D
lnspection Authority (Soulh East Central Railway)

(.)
 s. Component Gharacterastic Frequency Kelerence Fabrlcator's lnspectron details lype ot Acceptance Remarks
llc. Operatlon Checked & Type of Document quality hspecting Extent of Records criteria
check control Agencv lnspection
1 z 4 5 6 I 6 u 10 I1
z.a
Protection Manufaclur
e) Grit Visual and As per drg. Fabricators er's inspecti 100% Fabricato IRC 83 Part- lnlernal report shall be
Blasting measureme and relevant record & ng official/ rs record. ill furnished, However,total DFT
t) Zn nt specilication cleck. South East shall be checked randomly
metalizin Central from the finished store in
s Railway / presence of inspecting
c) Paintinq authority of Zonal Railway.
/. e Assembly
a) Paralleli Dimensional Visual and As per drg. Measureme Manufactur 100% Fabricato IRC 83 Part- During assembly all the
sim lnspection measureme and relevant nt of eis rs record. ilt bearing components should be
b) Overall nt specification dimensions . inspecting checked for proper cleanliness
Height official/ and greasing of PTFE &
South East Stainless steel sur'faces.
Central Random check shall be done
Railway / in presence of Zonal Railway's
Con inspectino authority.
') I
ftlarkrng IRC 83 Part- Fabricators Manulactur 10u% Fabricato IRC 83 Part- During internal final inspection
ill re:ord. er's inspecti rs record. il the same component shall
ng oflicial/ have to be fixed on each
South East bearing.
Central
Railway /

z8 Tolerance of
fit between
dlfferent
oomponent
of bearing
a) Piston
Cylinder Dimensional Visual and As per Measureme Manufactur 1000/0 Fabricato RC 83 Part- lnspection records to be
b)Elastomeri lnspection measureme relevant Drg. nt of er's rs record. il fumished. However random
cpad& nt dimensions . inspecting checking may be done in
Cylinder official/ presenoe of inspecting
c) Guide & South East authority oI Zonal Rai lway.
Adjaceni Central EsgwI /1I
compone Railway / Dy.Ohlef I
,.nt:.
ffirr$q
d) Pin &
Cvlinder A A S-E C trrl

F Construction

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s. Component characteristic Frequency Reterence Faoflactor's lnspectlon details lype of Acceptance Ilemarks
No. Operation Checked & Type of Document quality lnspectlng Extent of Records criteria
check contro! Aqencv lnspection
z 3 4 b 6 I E
(l
1U
2.9 Overall Dimensional Visual and As per Measureme Manufactur 100% Fabricato As per Checking records to be
dimension lnspection measureme relevant Drg. nt of er rs record. relevant furnished. However random
of any un- nt dimensions . inspecting specification checking may be done by
machined
casl steel
agency inspecting authority of Zonal
Railway.
component
2. 10 Load Test South East
a)Deflection Load Testing One As per Fabricators Central Random Fabricato IRC-83 Part- Deflection test will be done for
Test parameters as bearing will relevant Drg, record. Railway rs record. ill all bearings by manufacturer
b) Co - efficienl per IRC-83 Part- be tested (One bearing and checking record lo be
of friction ilt per lot of 25 rill be tested furnished by the manufacturer.
test nos. or part cer lot of 25 However test shall be carried
c)Combined ros or part) out on the bearings randomly
Load test For other selected by the South East
d)Rotation cases as Central Railway official.
test oer code.
30 Final Part dimension Visual and As per Measureme 50uth East Fabricato IRC 83 Part- After load testing, DP Test
lnspection checking, overall measureme relevant Drg. nt of Central 100% rs record. ilt &ultrasonic testing of bearings
Over all height inspection nt & dimension Railway to be done by the inspecting
dimensional and after load specification authority/ QA division South
check of test condition of East Central Railway to check
finished components for damage during testing.
bearing inspection Final clearance given by
inspection authority South East
Central Railway.
Firm should keep the records
of hard facing and submit the
same to inspection official at
the time of inspection and
inspection official of South
East Central Railway should
also check hardness of hard
facing as per the sampling
method.

Note: 1. Flrm should maintain traceability of raw material used for fab PTFE bearings and the record should be made available
to the inspecting authority on demand.
2. Certificate of elastomeric should

struction
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