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Titanium, on the cutting edge of the times, Development of titanium building materials
is an environmentally friendly metal. Titanium building materials which have come into the world
Titanium, an element found in 1790, was as building materials with superior corrosion resistance to
named after the Titans, earth giants in ancient
Greek mythology.
stainless steel and copper are the focus of attention among
many architects because of their design properties. 1. Page 2
Its industrial production began in around NIPPON STEEL has been engaged in various technological Basic characteristics
1946. Being “light,” “strong” and “rust-free,” it developments necessary for producing architectural design of titanium building
began to be applied in the aerospace, chemi- materials.
materials
cal, electric-power and other industries, finding Titanium offers superb properties
as a building material which is
its way further into architectural, civil- ideally suited to application in a
engineering and general-purpose applications. highly corrosive environment.
3. Page 10
Development of titani-
Notice: While every effort has been made to ensure the
accuracy of the information contained within this 5. um that does not readily
publication, the use of the information is at the reader’s risk
and no warranty is implied or expressed by NIPPON
A wealth of become discolored (Note)
STEEL CORPORATION with respect to the use of the application technology We developed titanium
4.
information contained herein. The information in this materials for building use that
publication is subject to change or modification without ● Development of a material Page 13
do not easily become discolored
notice. Please contact the NIPPON STEEL CORPORATION that has little distortion with the passage of time.
office for the latest information.
Please refrain from unauthorized reproduction or copying of
CONTENTS during forming (Page 14) Reduction of
the contents of this publication. Development of titanium building materials 1 ● Development of a suitable
cleaning agent (Page 15)
color-tone from
one lot to another
The names of our products and services shown in this Basic characteristics of titanium building materials 2
publication are trademarks or registered trademarks of An extensive product menu (Surface finish) 6
NIPPON STEEL CORPORATION , affiliated companies, or Colored titanium 9 With metal, the color-tone from one
third parties granting rights to NIPPON STEEL Development of titanium that does not readily become discolored 10 lot to another poses an issue from
CORPORATION or affiliated companies. Other product or the design aspect. We developed
Reduction of color-tone from one lot to another 13
service names shown may be trademarks or registered control technology that enables a
A wealth of application technology 14 large area to be produced with
trademarks of their respective owners.
Examples of use of titanium for building applications 16 relatively little color variation.
(Note) This product reduces the rate of discoloration with the
passage of time. It does not stop discoloration. It is not
Reference materials 21 possible to guarantee that discoloration will not occur.
1
1. Basic characteristics of titanium building materials
1. Unparalleled corrosion resistance 3. Light weight
Titanium, readily forming stable oxide films (in a passive hot-spring resorts and the like. Titanium is a metal that The specific gravity of titanium is 4.51– 60% that of steel, half that of copper and 1.7
state), gives excellent performance in corrosion resistance. In also resists such environmental pollution as acid rain. times that of aluminum. Being such a lightweight metal, titanium imposes less burden
ordinary service environments of building materials, the (3) Titanium is quite free of stress, pitting, and crevice corro- on a structure, and permits ease of fabrication.
possibility of titanium building materials becoming corroded sion as well as other types of corrosion or problems According to use, it eliminates the need for corrosion-combating expenses, and
is non-existent. inherent in stainless steel. enables further weight reduction.
(4) Corrosion due to contact with different metals (Refer to
(1) Seawater corrosion resistance is comparable to that of
platinum
“Corrosion potential in sea water” on page 21)
The corrosion potential of titanium is virtually equal to that
4. Minimum thermal expansion
— suited to application in coastal areas. of stainless steel, and it can be used in the same manner. Titanium’s coefficient of thermal expansion is half that of stainless steel and copper
(2) Excellent corrosion resistance to corrosive gases In locations where protection against contact corrosion is and one third of aluminum. Having a thermal-expansion coefficient quite near those of
(sulfurous acid gas, hydrogen sulfide gas, etc.) paramount, consideration must be given to insulation and glass and concrete, titanium can be used in combination with these materials.
— suited to application in large cities, industrial areas, the prevention of condensation. Thus, with little susceptibility to expansion or contraction from temperature changes,
titanium offers great ease and freedom in design and execution in long-term use.
2
1. Basic characteristics of titanium building materials
8. Survey data on corrosion resistance 9. Workability
(1) Data on corrosion tests of metallic materials in spa areas (1) Formability are applied, stricter welding control than for stainless steel
Corrosion of metallic materials at spa areas is a frequent cause of a variety of environ- There are no particular differences between titanium and such as the necessity of argon gas shielding is required for
mental problems and accordingly it is necessary to pay prudent attention in selecting ordinary and stainless steels. In the case of titanium JIS Type titanium. There are no fears of weldment corrosion and
metallic material for service in these areas. As a typical example of corrosion tests 1, it can be formed employing practically the same tools, jigs, stress-corrosion cracking.
conducted at spa areas, the test results obtained at the Zao spa, an area noted for its etc., used for ordinary and stainless steels. NIPPON STEEL holds titanium welding training courses
high acidity, are introduced below. Due attention should be paid to the larger spring-back of periodically to provide appropriate guidance on welding
(Source: Titanium and Zirconium , Vol. 35, No. 4 page 22, October 1987) titanium than ordinary and stainless steels. technology.
Pure titanium
springhead
0
the springhead
0
wall of the bathhouse
0
wall of the bathhouse
0
in the bath
0
11. Economics
Stainless steel SUS 304 — Melted 1.99 — Melted Titanium, when used as a roofing and An example of construction cost comparison
Ordinary steel product SS400 46.22 Melted 41.55 19.33 Melted exterior material, may seem rather between titanium and prepainted stainless steel Maintenance
expensive in initial coat on a base- cost
Tough-pitch coated steel 73.66 165.94 64.83 17.11 31.77
Pure zinc metal 0.66 Melted 2.39 0.55 Melted metal basis in comparison with other Maintenance
materials. But, the elimination of cost
Aluminum 5052 0 74.77 0 — 109.49 Fabrication Maintenance
re-painting, re-roofing and other such + cost
Nickel 0.66 341.44 3.83 1.83 58.49 Execution
needs brings running costs steeply
Melted within two months
Melted after immersion of 10 days, —: abnormal value down to an extremely low level. Over
a long span of 20 to 30 or more Material
(2) Results of surveys on acid rain by NIPPON STEEL ity of being corroded by decoction from mortar and years, titanium will come out a winner
in terms of life-cycle cost. At the time of completion Fist repair Second repair Third repair
(Research into application of titanium for the protection fumigated tiles. Such corrosion and other problems affecting Titanium
of cultural assets) copper application have become a notable issue from the This advantage becomes even Fluorocarbon resin paint-coated stainless steel
Copper has been applied as the material for roofing of viewpoint of the protection of cultural assets and thus expec- more marked in highly corrosive [Conditions] Construction method: Welding method
Application conditions: Titanium — Basic texture
shrines and Buddhist temples because the copper surface tations are becoming high for titanium application. environments such as coastal, indus- Stainless steel — Fluorocarbon resin paint-baked
develops deep verdigris. However, deterioration of the (Application examples: priests’ living quarters at Ikkyuji trial and urban areas. Repairing cycle for stainless steel: 15 to 20 years before first repair, and thereafter repainting /
repair every 5 to 10 years.
environment such as acid rains is causing diverse problems. Temple, tea-ceremony houses at Koetsuji Temple, Naritaya
The adverse effect of acid rain on copper application lies in and Yakuoin Temples, others) Range of availability of our products (Cold rolled sheets)
that unstable basic copper sulfate is formed rather than Photo 1 shows the results of simulated raindrop corro- Coils Sheets * Colored titanium: Max. 2,400 mm in length
stable basic copper carbonate (verdigris). This phenomenon sion tests by dripping synthetic acid rain [H2SO4 : HNO3 : HCℓ Roll dull, Pickling dull, Alumina blasting dull
poses not only aesthetic but also corrosion problems, in =1.4:1.4 (mol ratio), pH=4.6]. 2.0
2.0
particular pitting corrosion (raindrop corrosion) caused by the Roll dull, Pickling dull
Thickness (mm)
Thickness (mm)
dripping of acid raindrops. Further, the copper has a possibil- 1.5
1.2
1.0 1.5
Photo 1. Metallic surfaces after simulated raindrop corrosion tests by dripping synthetic acid rain
Ti (alumina blast finish) Cu Colored titanium
Alumina Colored
After After After After blasting titanium 0.4
2 days 66 days 2 days 66 days 0.4
0.3 0.3
70 350 650 1,000 1,219 300 1,100 1,219
Width (mm) Width (mm)
*Please feel free to contract us to discuss manufacturing to order outside of the values and specifications stated above.
2–1. An extensive product menu (Surface finish) [Pat. No. 3688762, No. 3406726, No. 3397927,
No. 3117876, No. 3453257, and No. 3655932]
B Alumina blasting finish Alumina blasted titanium, which is aimed at creating the appearance of smoked
tiles, is used on traditional Japanese buildings, particularly temples and shrines.
NIPPON STEEL has an extensive menu of titanium materials consisting of various combinations of Alumina powder is blasted directly
onto the titanium.
three kinds of surface finish and several tens of colors which are suitable for applications ranging
from modern buildings to traditional Japanese buildings and also monuments. ●2003 Good Design Award
“Titanium temple roof/
Titanium project for protecting historical buildings”
● Fiscal 2005 Otani Art Museum Award
A Roll dull finish (ND10, ND20, SD3) “A roof made of dream material that has traditional beauty
Alumina blasting finish titanium roofing and exterior materials”
+ Coloring (anodic oxidation)
Showa Hall
B Alumina blasting finish (AD03, AD06, AD09) See Page 8. Surface: Alumina blasting
(AD09)
Area: 4,200 m2
Koetsuji Temple Weight: 56 tons
C Pickling dull finish (VP20) /Main hall Completed: 1998
Please contact us if you would like to request acid pickling with a dull finish. Surface: Alumina blasting
(AD03)
Area: 700 m2
Weight: 1.2 tons
A Roll dull finish Roll dull, which is our main product, is used on a great many buildings. Completed: 1997
Daichuji Temple
Surface: Alumina blasting
(AD03)
Area: 660 m2
Weight: 1.2 tons
Completed: 2006
Spherical observation deck at Fuji Television’s headquarters Hefei Lakeside International & Convention Center
Surface: Roll dull (ND10) Surface: Roll Dull (ND20)
When titanium is pickled, it appears whitish. This is a representative example which
Area: 2,800 m2 Area: 13,000m2 C Pickling dull finish
Weight: 14 tons Weight: 21 tons A dull-finish is given by pickling and shows that color-tone from one lot to another over a large area can be reduced.
Completed: 1996 Completed: 2011 skin passing.
Saemangeum
Exhibition Center Shimane Art Museum
Surface Surface: Pickling dull
– Roll Dull (ND20) (VP20)
Area: 10,000 m2
Surface: Roll Dull
Weight: 60 tons
(ND20)
Completed: 1998
Area: 4,300m2
Weight: 10.4 tons
Completed: 2011
2–2. An extensive product menu (Surface finish) Colored titanium
A Roll dull + color finish
Coloring of titanium
We have constructed a quality control setup that enables
us to stably provide colored titanium construction material.
① Uniform color
② Technology for ensuring adhesion of the film
③ Development of new products
④ Development of color forming protective film, and so on
Color tone
Olive
green
Oxide film
Blue
Titanium
Purple
Yellow 1
Gray
0 0.05 0.1 0.15
Film thickness ( m)
② Because titanium is colored by light interference, the color may ④ Titanium becomes dirty like other metals. Finger marks get on it.
sometimes appear different depending upon the season, weather, Depending upon the type of contamination, the titanium surface
time of day, and viewing angle. may appear discolored, but the contamination can be removed with
When it rains, for example, the same color can look completely detergent. Note, however, that if the contamination is allowed to
different. This is a feature of interference colors, and you may find that remain, it may become difficult to remove.
such a color change is a pleasing aspect of colored titanium. We recommend that you use a neutral detergent or our
recommended detergent to clean titanium. If you use a detergent
③ The oxide film may grow depending upon the weather that contains a strong acid, the oxide film on the surface may dissolve,
atmospheric conditions, causing the color to change. preventing the original color from being restored. (See Page 15.)
We developed titanium for building use that does not readily become discolored, and at present When titanium for building use that does not readily become discolored is colored, the discolor-
we use it for all building material products (surface finishes) including colored materials. ation resistance improves remarkably.
As a result of exposing titanium for four years in Okinawa, only a very small amount of discoloration
occurred in titanium for building use that does not readily become discolored.
Exposure test for titanium building material that does not readily become discolored Application to coloring of titanium for building use that does not readily become discolored
● The pH value of acid rain in Okinawa is roughly the mean value (pH 4.8, in 2003), but because of the high temperature ● The graph below shows the results of exposure of titanium of the color corresponding to a thin film at which the
and humidity this is one of the regions in the Japan where discoloration occurs most rapidly. discoloration occurs most easily (gold or yellow), in Okinawa. Even after three years’ exposure, the change in color
● The mean pH value of acid rain throughout Japan is pH 4.7, (2003 data). Note: pH 5.6 or less is acid rain; Neutral is 7.0. difference of the material, which does not readily become discolored, is very small.
● The Zamami Pier (made of material that does not readily become discolored) retains its gold color two and a half
Okinawa exposure test Results of 4-year exposure test in Okinawa years after it was constructed in Okinawa.
Material that Untreated 35 : Untreated conventional material
does not conventional (vacuum-annealed)
readily become material 30 : Conventional pickled material Change in color difference of gold colored titanium in Okinawa
discolored (Much TiC)
(Reduced TiC) : Material that does not readily in the case where conventional material and also material that
25 become discolored
(vacuum-annealed) Zamami Pier, Okinawa Prefecture does not readily become discolored are used as base materials
Color difference
: Gold colored untreated titanium material
20 12 : Gold colored titanium material that
does not readily become discolored
15 10
10 8
Color difference
5
6
20 ● This technology reduces the rate of growth of the ● It is considered that there is a possibility of discol-
oxide film in a natural environment, and thus slows oration occurring in tropical regions of high
15
down the speed of discoloration. It does not stop temperature and humidity or regions where severe
pH4, sulfuric acid
discoloration from occurring. acid rain falls.
10
● Materialthat does not readily become discolored which ● Like other metals, titanium sometimes appears discol-
5 was installed during or after 2000 and also material that ored due to dirt or finger marks. Contamination can be
has been subjected to an exposure test have presently removed by carrying out appropriate cleaning. If the
undergone little change in the base metal or the color, contamination is allowed to remain, it will become
0 5 10 15
and maintains a satisfactory condition. difficult to remove.
Test period (days)
10 11
3–2. Development of titanium that does not readily become discolored 4. Reduction of color-tone from one lot to another
We have provided materials for a number of major properties. In the process, we have amassed
Discoloration phenomenon the know-how in control technologies to make products in a sufficient quantity to extensively
cover a large area, with the least possible variations in color tones between lots (coils).
At the beginning of the 1990s, some of the titanium Examples of discoloration
roofs that had been installed prior to that time changed [The test piece is conventional vacuum-annealed material (VA).] In addition, we are also able to provide roofing and exterior-execution companies with information
color from silver to brown. required for lot control*.
The surface of titanium has a chemically stable oxide
film (passive film). The protective action of this film Lot control
provides excellent resistance to corrosion. If the oxide film Base metal (uncoated) for use as a building material may often come in delicately varied color tones. Titanium is no exception.
on the surface of the titanium (thickness approx. 0.01 m) In order to prevent impairment of the class of the whole building by such an element, it is a common practice to use coils
grows to between 0.03 and 0.05 m, the original silver (panels) in the order of approximation and gradation in color to make color variations inconspicuous.
surface will appear brown as a result of interference light.
This phenomenon is called discoloration of titanium. (It The photographs below are representative examples of reduction of color variations.
does not adversely affect the corrosion resistance.)
Before exposure After 7 years’ Kyushu National Museum (17,000 m 2) Kyushu Oil Dome (32,000 m 2)
to atmosphere exposure in Oita City
Porous Ti Oxide-hyd
Dull finish
12 1
5. A wealth of application technology [Pat. No. 3369352, No. 3362326, No. 3358699, and No. 3505036]
Distortion of the material after rolling is small, and the design performance as a roof is maintained.
Development of a material that has little distortion during forming Development of a suitable cleaning agent
● Sometimes during rolling, pocket waves occur on titanium. We have developed technology to reduce this phenomenon. Regarding cleaning, we recommend that you use a commercially available detergent according to the manual. We have
● We have succeeded in significantly reducing pocket waves by carrying out the following subsequent to vacuum annealing. independently developed three kinds of cleaning agent, and can introduce the manufacturer. We also have available strong
① Performing skin pass rolling by using dull rolling. cleaning agents (Type [B] and Type [C]) for removing discoloration. Note, however, that if you use these strong cleaning agents,
② Applying waves in advance to the edges of the titanium sheet the surface film will be removed as far as the base metal.
Slight discoloration
Type (B) ○ ×
(growth of the oxide film)
Discoloration
Type (C) ○ ×
(growth of the oxide film)
Cleaning
Discolored area
※If there are places in the roof and other areas where rainwater is liable to form pools, titanium becomes contaminated like any other metal.
Contamination, if left unattended, may sometimes become hard to remove. Contamination due to drips of calking material also becomes hard to
remove with time. It is recommended that all these points be taken into consideration in the early design stages.
Shape after installation ④ Removing contamination due to zinc from scaffolding material ③ Even in the case of fairy stubborn contamination, avoid using a coarse
(welding method) Wipe away contamination using a sponge or cloth moistened with a 15% polishing agent, sandpaper, steel wool, or the like. Not only will this erase
solution of nitric acid in water. the luster lines on the titanium, but also the surface will become scratched,
which may cause it to become contaminated.
⑤ Removing contamination due to rainwater or dust
In almost all cases, you can wipe away contamination using a sponge or cloth ④ When using a commercially available cleaning reagent to remove contamina-
moistened with a neutral detergent or an alkaline detergent. If you are unable tion from the surface of titanium, clean not only the contaminated part but
to do so, you may be able to remove the contamination by applying a cleaner also the vicinity as well. If you clean the titanium surface only partially,
containing an abrasive to a soft cloth, and then rubbing gently and uniformly. irregular color will occur, marring the appearance of the titanium.
The above is a description of the various cleaning methods. In all cases, ⑤ When cleaning building tiles, marble, aluminum, and so on, if the cleaning
thoroughly wash the surface with water after cleaning, and ensure that no reagent that you used splashes on the surface of the titanium, be sure to
traces of cleaning agent remain. wipe away the reagent with a damp cloth. If you leave the reagent on the
titanium, discoloration may occur.
⑥ Removing contamination from colored titanium
Of the abovementioned cleaning methods, do not remove contamination ⑥ In the case of colored titanium, consult with the manufacturer prior to use.
using hydrochloric acid, nitric acid, or a cleanser, because the film that
produces the color will be affected, preventing the surface from being
restored to its original condition. (Source: Japan Titanium Society)
1 1
Examples of use of titanium for building applications
Roll dull (ND20) was used in the T.C.M. (Titanium Composite Material) of Mitsubishi Chemical. The Taipei Arena is the first instance of full-fledged use of titanium in Taiwan.
©Tsuyoshi Onishi
1 1
Examples of use of titanium for building applications
The Kyushu Oil Dome is the first example of the use of titanium that does not readily become discolored. Roll dull (ND20) was used. The teahouse of the Kinkakuji Temple, which is a World Heritage site, uses alumina blasting.
JR Hakodate Station is the first structure where titanium building materials were adopted for exterior panels on a full scale, as a result The roof of the Hozomon of Sensoji Temple was the first instance of using titanium Japanese tiles. Also, our highly workable material,
of their feature of being resistant to changes in color. Super-Pure Flex, has been used for the ridge-end tiles.
1 1
Examples of use of titanium for building applications Reference materials
20 21