Professional Documents
Culture Documents
Investigation performed at Montefiore Medical Center and Albert Einstein College of Medicine, Bronx, and Icahn School of Medicine at Mount Sinai,
New York, NY
ä Operating-room (OR) heating, ventilation, and air-conditioning (HVAC) systems play an important role in the
reduction of airborne bacterial colony-forming units.
ä Laminar flow ventilation systems reduce OR bacterial counts, but their ability to lower surgical site infection (SSI)
rates in joint replacement procedures is controversial.
ä Airborne bacteria in the OR during surgery are primarily produced by the OR staff and circulate in the air on shed
skin particles (squames).
ä Airflow patterns in the OR are complex and may be affected by the layout and operational characteristics of the
HVAC system, door-opening events, heat generated by surgical equipment, forced-air warmers, and the movement
of equipment and personnel.
ä Forced-air warmers generate excess heat and convection currents within the OR but have not conclusively been
shown to increase SSI rates. They are considered safe for use by the Association of periOperative Registered
Nurses and remain the gold standard for maintaining perioperative patient normothermia.
Orthopaedic surgery represents >10% of all surgery performed approximately 8 to 15 mm11,12. Unfiltered air in the operating
in the United States on a per annum basis1, with explosive room (OR) is known to contain greater amounts of airborne
growth predicted in the need for total hip and knee arthroplasty bacteria compared with filtered regimes13,14. Additionally, the
over the next 15 years2. Surgical site infections (SSIs) have been number of personnel in the OR greatly increases the airborne
identified as one of the most common causes of hospital- bacterial counts, with a 34-fold increase in colony-forming
acquired infection in a recent prospective multicenter survey3, units (CFUs) when 5 people are in the OR compared with an
affecting 1% to 3% of surgeries4,5, with the annual economic empty room15. Various designs of heating, ventilation, and air-
burden of periprosthetic infections in total joint arthroplasty conditioning (HVAC) systems, particularly laminar flow sys-
estimated to be >$1.6 billion by 20205. Accordingly, the reduction tems, have demonstrated reductions in OR bacterial CFU
of SSIs remains a primary focus of the Surgical Care Improve- counts13,16,17; however, the overall impact on the reduction of
ment Project (SCIP)6. SSIs during total hip arthroplasty or total knee arthroplasty
The most common bacteria associated with SSIs are remains controversial18-22. The prevention of SSIs is multifac-
gram-positive cocci7, which are often transmitted as part of the torial, with preoperative optimization of patients, Staphylo-
patient’s or health-care team’s skin flora that become airborne coccus aureus decolonization, the use of perioperative antibiotic
through the shedding of skin cells during the course of an prophylaxis, the use of adhesive drapes, surgical site antiseptic
operation8-10, with the size of these skin cells on the order of skin preparations, and the implementation of appropriate
Disclosure: The authors indicated that no external funding was received for any aspect of this work. On the Disclosure of Potential Conflicts of Interest
forms, which are provided with the online version of the article, one or more of the authors checked “yes” to indicate that the author had a relevant financial
relationship in the biomedical arena outside the submitted work (http://links.lww.com/JBJS/E716).
Fig. 2-C
Figs. 2-A, 2-B, and 2-C Ventilation systems. (Reproduced with permission of Dr. Jennifer Wagner of Prism EHS and Kevin Schreiber of SLD Technology
2018.) Fig. 2-A Air curtain ventilation system. The blue panels correspond to the laminar diffusers. The base of the ceiling-mounted lights has been
highlighted yellow to indicate the discontinuity of the coverage of the laminar flow system over the OR table. Fig. 2-B Multidiffuser array ventilation system.
The blue panels correspond to the laminar diffusers. The gaps in coverage of the laminar flow system over the OR table have been highlighted in yellow.
These include the base of the ceiling-mounted lights, as well as ceiling gaps between diffuser panels. Fig. 2-C Single large diffuser (SLD) array ventilation
system. What defines this setup as an SLD is that all of the laminar diffuser panels cover the ceiling over the OR table without interruption from ceiling-
mounted equipment or gaps between the panels.
and the OR staff in determining if the system is performing subsequently adopted OR ultraclean air technology to reduce
optimally during surgery (Fig. 1). If these monitors are not infection rates following total hip arthroplasty13. They reported a
available, daily system checks of OR HVAC performance by reduction from 80 to 90 airborne bacterial colonies per plate
the hospital engineering department should be considered per hour to 0 colonies per plate per hour when transitioning
to ensure the system is functioning as intended39. from a nonfiltered ventilation system to a filtered laminar flow
system and noted that the infection rate decreased from 9% to
Laminar Flow Compared with Conventional Ventilation 1.3%. This pioneering work led to the wider spread of the
Laminar airflow (LAF) and the concept of a so-called ultraclean installation of laminar flow ventilation units in orthopaedic
room was first developed and implemented for the production ORs17,21, with Whyte et al.41 defining ultraclean air in the OR as
of atomic weaponry at Sandia Laboratory in New Mexico in the having £10 CFU/m3.
early 1960s40. This ultraclean room substantially reduced air- LAF ventilation systems are either vertical, i.e., ceiling-
borne bacterial contamination, resulting in the rapid applica- mounted with a downward, vertical flow over the OR table,
tion of laminar flow ventilation technology to an OR at Bataan or horizontal, i.e., wall-mounted with a horizontal flow
Memorial Hospital in Albuquerque40. Charnley and Eftekhar across the OR table. Horizontal laminar flow systems are
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very sensitive to the layout of the OR, particularly with re- ambient OR air. While laminar flow systems have traditionally
gard to the positioning of personnel during operative pro- been associated with a reduction in bacterial CFUs and infec-
cedures. Placement of staff between the horizontal laminar tion rates during joint arthroplasty13,17,45-48, several more
flow air inlets and the OR table has been associated with a recent studies have demonstrated the opposite effect19,20,49.
breakdown in laminar flow and increased rates of SSI during In addition, systematic reviews have failed to identify a clear
total knee arthroplasties, resulting in horizontal laminar superiority of LAF over conventional systems for the reduc-
flow falling out of favor in modern OR HVAC systems17,21,42. tion of SSIs18,22,50,51. Several explanations are possible for these
Traditional vertical LAF ventilation systems relied on vinyl
curtains or movable fiberglass panels to help direct the LAF
over the OR table40. Modern vertical LAF designs have
removed the need for panels or curtains to direct the laminar
flow with the introduction of exponential laminar flow
systems, which produce a flow of air similar in shape to the
end of a trumpet18. These designs can be classified under 3
categories: air curtain systems, multidiffuser arrays, or a single
large diffuser (Figs. 2-A, 2-B, and 2-C).
Air curtain systems have several small central diffuser
arrays centered over the OR table with a perimeter of slot
diffusers surrounding them in a rectangular configuration. The
air velocity of the central diffusers is set between 25 and 35 feet
per minute (FPM; 1 FPM = 0.005 m/s). The perimeter slot
diffusers have a much higher velocity of 85 to 100 FPM, thus
providing a curtain of clean air around the OR table, preventing
the ambient room air from entering the sterile field43. Multi-
diffuser arrays provide flexibility to allow for placement of
ceiling-mounted equipment such as booms or lights but are
associated with greater areas of air turbulence between arrays
compared with a single large diffuser because of gaps in cov-
erage of the ceiling space over the OR table44.
Fig. 4
Laminar Flow Ventilation and the Reduction of SSIs Schematic of dominant airflows in the OR. (Reproduced, with permission,
Conventional displacement (nonlaminar flow) ventilation sys- from: Bartley JM, Olmsted RN, Haas J. Current views of health care design
tems may have ceiling or wall-mounted inlets, and deliver and construction: practical implications for safer, cleaner environments.
turbulent air to the OR, resulting in mixing and dilution of Am J Infect Control. 2010 Jun;38[5][Suppl 1]:S1-12.)
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*ISO (International Organization for Standardization) 1 represents the “cleanest” clean room, while ISO 9 is the “dirtiest” clean room. Orthopaedic
and transplant ORs are recommended to be ISO class 6, while general surgery may be ISO class 7, and minor ORs and endoscopy suites may be ISO
class 8. (ISO. This material is reproduced from ISO 14644-1:2015 with permission of the American National Standards Institute [ANSI] on behalf of
the International Organization for Standardization. The complete standard can be purchased from ANSI at https://webstore.ansi.org. All rights
reserved.)
divergent conclusions. Some historical studies changed several dividing the volume of the OR into thousands of small cubes,
variables simultaneously or failed to control for the use of using software to model the movement of particulates inside
antibiotic prophylaxis13,17,48. The velocity of the air delivered each cube (Figs. 3-A and 3-B). This produces a computerized
from an LAF system may also be a contributing factor, as recent simulation of predicted particulate movements under varying
airflow modeling studies have suggested that there is an opti- conditions when subjected to different HVAC designs and OR
mal air velocity in LAF systems, which is between 25 and 50 layouts, allowing for identification of optimal systems. Pio-
FPM, and that increasing air velocity beyond this point para- neering work using CFD modeling by Memarzadeh and
doxically increases the number of particles that strike the Manning demonstrated a low incidence of particles striking the
operative site28,29,52. This phenomenon may occur because air surgical field under various regimes of conventional and lam-
in a laminar flow system beyond 50 FPM may no longer behave inar airflows, as the rising thermal plume from around the
predictably and is known to induce ambient room air to move surgical site due to the heat emitted from the patient and
into the laminar flow43. Similarly, increasing the air velocity of overhead lighting provided a measure of protection29 (Fig. 4).
LAF systems may lead to “erosion” of squames from surgical However, their work suggested that the optimal HVAC design
staff, leading to paradoxical increases in bacterial CFUs and that minimizes the number of particles striking the surgical site
SSIs53. Furthermore, the surgical instrumentation may or may is one that delivers air over the OR table using unidirectional
not be located within the LAF field around the OR table, since vertical laminar flow at a low velocity of 25 to 35 FPM and
the current ASHRAE standard only requires the diffuser array exhausts the air from the room using either low wall-mounted
to extend 12 in (30 cm) beyond the OR table38. Higher bacterial exhaust grilles or a combination of low and high wall-mounted
counts outside the LAF field54 can result in increased bacterial exhaust grilles28,29. The exhaust grilles should be kept free from
deposition on the surgical instrumentation55. The use of ultra- obstruction by equipment or personnel to allow for optimal
violet lighting has been shown to be a successful adjunct to56, and functioning (Videos 1 and 2). In a recent study that built on the
even in lieu of, laminar flow57 in reducing bacterial counts and work of Memarzadeh et al., Wagner et al. examined the effects
possibly lowering SSI rates. However, reports of increased risk of of varying ceiling air diffuser layouts using CFD and mock
skin cancers and other medical problems from occupational surgical procedures, finding that a single large diffuser centered
exposure have resulted in ultraviolet lighting falling out of over the OR table was the optimal design at clearing particles
favor58, with the Centers for Disease Control and Prevention away from the OR table and reducing bacterial counts com-
(CDC) recommending against their use59. pared with either a multidiffuser array or an air curtain setup44.
The results of these CFD studies have been used to form the
Airflow Modeling basis of the current ASHRAE Standard 170-201738.
The use of computational fluid dynamics (CFD) has greatly
aided in the understanding and modeling of OR airflow and Assessing OR Air Quality
has been used to compare the efficacy of different HVAC There are no consensus guidelines regarding OR air-quality
designs28,29,37,43,44. CFD models the movement of particulates by testing methodology, frequency of testing, or interpretation of
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the results60. Air-quality sampling methods have been bor- from the adjacent space was found to be proportional to the
rowed from industrial clean-room technology standards, area the door occupied and the magnitude of the pressure
which utilize particle-counts as an indirect measure of micro- difference between the 2 spaces. Similar findings were observed
biological cleanliness61, with particle counts serving as the by Weiser et al. in a pressure and airflow study of empty ORs,
primary metric for classifying the cleanliness of clean rooms noting that positive pressure was not defeated when a single
(Table II). There is major debate on whether particle counts are door was open, even for up to 30 seconds, but that simulta-
an appropriate surrogate for bacterial CFUs in the OR, or neous opening of >1 door easily defeated OR positive pressure
whether direct measurements should be made regarding the and allowed ingress of contaminated air39. Lydon et al. used
microbiological content of OR air12,62-65. Furthermore, micro- CFD modeling to simulate alterations in OR airflow with door-
biological air sampling methods are also controversial as there opening events in a laminar flow regime and found that posi-
is debate about whether the optimal method is passive, utilizing tive pressure in the OR generally prevented contaminated air
settle plates, or active, utilizing air impactors to aspirate and flowing into the OR during door opening37. However, several of
sample a set volume of air62,66,67. Settle plates are petri dishes that their models simulating multiple door openings and loss of
collect bacteria that sediment out of the ambient air, expressing positive pressure allowed contaminated air to flow in through
the result as CFU/m2/hr, whereas air impactors collect a pre- the open door and contaminate the operative site. They sug-
determined volume of air, exposing it to a collection medium gested that this could be minimized by reducing door openings
to capture airborne bacteria, and expressing the result as and ensuring that the door was not in a direct line with the OR
CFU/m3. International standards governing the measurement table.
of biocontamination of clean rooms suggest that either tech-
nique is acceptable68. There is no internationally accepted Forced-Air Warmers
standard regarding acceptable levels of OR bacterial contami- Patient hypothermia is undesirable during the course of most
nation; however, many countries60 suggest a limit between 50 orthopaedic surgical procedures, and may result in increased
and 150 CFU/m3. transfusion requirements, myocardial events, prolonged drug
metabolism, increased infection risk, prolonged hospital stay,
Other Factors That Affect OR Air Quality and inhibited postoperative recovery79-82. The use of forced-air
Door Opening and OR Traffic warming (FAW) devices to maintain patient normothermia
Recently, renewed attention has been devoted to raising awareness is widespread across many surgical specialties; however,
and assessing the impact of increased OR traffic and door-opening
events during surgical procedures12,16,33,39,69-73. The presence of
multiple people inside the OR during surgery raises concern
for SSIs, as each individual person can shed up to 107 skin cells
per day74, and as many as 104 cells per minute while walking75.
Approximately 10% of all shed skin cells harbor viable bacteria76.
There is considerable variation in the density and variety of skin
microflora among individuals, with men being more likely to have
higher aerobic colonization rates than women. Additionally, some
individuals are naturally more predisposed than others to disperse
airborne bacteria, including S. aureus74, which has been tied to
an increased risk of SSI11,77. The correlation between the number
of personnel in an OR and bacterial CFU counts has long been
known and recently reconfirmed12,15. Furthermore, the use of
molecular typing techniques has shown that most of the air-
borne bacteria in the OR suite are produced by staff members
during the course of the surgical procedure10.
The association of OR door opening with the loss of pos-
itive pressure and increased bacterial CFUs is controversial15,33,39,72. Fig. 5
Time-lapse photographs of forced-air warming showing upward mobiliza-
Mears et al. examined data regarding door-opening events in
191 hip and knee arthroplasties, finding that positive pressure tion of neutrally buoyant detergent bubbles caused by hot air convection
was transiently lost in 77 of the 191 cases during door open- currents. The red circle denotes particles being forced upward by con-
ing72. However, an experimental model of a mock OR and an vection currents, while the red arrows highlight particles that have been
adjacent hallway, using carbon dioxide as a tracer gas, dem- carried over the sterile barrier between the surgical field and the anes-
onstrated no air mixing between the positive-pressure OR and thesiologist as a result of these convection currents. (Reproduced, with
the lower-pressure adjacent space during door opening if the permission, from: Belani KG, Albrecht M, McGovern PD, Reed M, Nacht-
door was open for £15 seconds when positive pressure was at sheim C. Patient warming excess heat: the effects on orthopedic operating
the minimum ASHRAE guideline of 2.5 Pa (0.01-in wc)78. The room ventilation performance. Anesth Analg. 2013;117[2]:406-11.
amount of time the door could be open without contamination https://journals.lww.com/anesthesia-analgesia/pages/default.aspx.)
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relationship with the hospital engineering staff to promote and validation of OR HVAC systems would be welcome con-
optimal functioning of the system during surgical procedures tributions to the field. n
and ultimately improve patient safety. Although LAF ventilation
systems have been shown to reduce airborne bacterial counts,
their impact on SSI rates is controversial. Airflow patterns within
the OR during a surgical procedure are complex and impacted
Mitchell C. Weiser, MD, MEng1
by multifactorial variables, such as the number of people in the
Calin S. Moucha, MD2
room, door-opening events, ambient air temperature, heat from
surgical lights and equipment, HVAC system setup and opera- 1Department of Orthopaedic Surgery, Montefiore Medical Center and
tional characteristics, and the use of FAW devices. While it is not Albert Einstein College of Medicine, Bronx, New York
feasible to eliminate all bacterial contamination in the OR, the
2Department of Orthopaedic Surgery, Icahn School of Medicine at Mount
surgeon and staff should work together as a team to understand
the factors that impact the microbiological qualities of OR air Sinai, New York, NY
and subsequently develop and promote practices that promote a E-mail address for M.C. Weiser: mweiser@montefiore.org
clean-air environment (Table III). The development of inter- E-mail address for C.S. Moucha: calin.moucha@mountsinai.org
national consensus guidelines regarding the measurement of
biocontamination of ORs as well as defining the periodic testing ORCID iD for C.S. Moucha: 0000-0001-7666-8363
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