PR# 2033020 ESP RECTIFIER TRANSFORMER 1000mA 72kV (SINTER HEAD)

Objective
To purchase 1-unit Rectifier Transformer to replacement on no.4 transformer due to leaking &
probe for 72kv dented for Sinter ESP Head.

Transfer detail as below:

Model: ZZDJ-1000MA/72KV-HW S-2
Primary voltage: AX1-72kV, AX2-64kV, AX3-57kV
Rated Capacity: 107KVA
OEM: Dalian Lanqing Electric Co. Ltd

Background
Sinter Head ESP running as to control dust emission toward environment. This ESP system to
collect/suction dust from proportioning plant to prevent from pollution or environment issue.
This ESP consist 4-unit panel to control 4-unit transformer to collect dust inside ESP chamber.
Function of this transformer is to supply High DC voltage to Discharge Electrode in order to
create negative charge. The negative charged dust will be accumulated at Collecting Plate then
knocked down by rapping system
Current Condition

Currently, out of 4 transformers, 1 unit was abnormal due to leaking phenomena which is for
panel no #4. This transformer was installed since plant commissioning. Testing result still meet
the requirement.

Risk to Operation
1. Failure in transformer resulted collecting of dust efficiency drop where dust entering ESP
chamber unable to trap down resulted release into chimney as emission.

2. Dust emission at chimney is visible and may attract DOE as the emission must be control
within the limit under Environment Quality act (clean air).

Counter Action
In Avery stoppage, Electrical maintenance will do cleaning/tightening on leaking area & also
monitoring on oil transformer level.

Conclusion and Recommendation

Since OEM cannot supply the internal spare part anymore, we recommend to purchase new unit
transformer for replacement. Even though plant still able to run, we are in risk operation as DOE
may stop plant operation due to environment issue.

Prepared by: Justified by: