ITP - INSPECTION TEST PLAN

Inspection Test Plan

Title: Precast Panel Installation Contractor:

Project Name: Date:

Project Address: ITP No:

Client: ITP Work area:

Inspection / Verification / Test References NC

Sign off as Completed
Done By (Procedure, No
Item Inspection / Test Point Timing /
No.
Method Acceptance Criteria Specifications, Dwg Comments / Record Type
Work Activity Frequency

Contractor
Non-
No, Aust Standards, Conform

Client

Other
Persons Consultants Report) ance
Signature Date Name Signature Date
Name Number

Insert Reference
Prior to
W Ron 20/08/ To ensure reinforcing is installed as Documents here Ron 20/08/2021
EG Reinforcement inspection pouring Visual Structural Engineer’s Certificate
Perry 2021 per engineers design e.g. Engineers Perry
concrete
Drawing No. S1.10

Drawing No:
Rev:
Ensure current revision of
Prior to Drawing No:
1 Visual W design drawings and
Documentation start Rev:
specifications
Drawing No:
Rev:

Drawing No:
Rev:

Before Drawing No:

2 Shop drawings Visual H Approve shop drawings
Lifting Rev:

Drawing No:
Rev:

Have the shop drawings been

Before
Visual H reviewed and signed off by the
Lifting
Design and Erection Engineer?

If permanent fixings are to be

Before used during erection, has this
Visual H
Lifting been detailed on shop
drawings?

3 Before Visual H
Lifting Has the builder obtained from
Engineering the Design Engineer a
certificate of compliance,
advising that all elements have
been designed in line with the

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 ITP - INSPECTION TEST PLAN

Inspection / Verification / Test References NC

Sign off as Completed
Done By (Procedure, No
Item Inspection / Test Point Timing /
No.
Method Acceptance Criteria Specifications, Dwg Comments / Record Type
Work Activity Frequency

Contractor
Non-
No, Aust Standards, Conform

Client

Other
Persons Consultants Report) ance
Signature Date Name Signature Date
Name Number

Australian Standard and

industry Standard?

If temporary supports such as

angle brackets are to be utilised
to support panels prior to
Before
Visual H permanent fixings being
Lifting
installed, have engineers
provided detail of the temporary
supports?

Have management obtained

Before written approval from an
Visual H
Lifting engineer in relation to the type
and position of the brace points.

The planning process should

take into account:
1. Site limitations.
2. Access Panel size.
Before
4 Visual H 3. Crane size, mobility &
Planning Lifting
access.
4. Casting sequence.
5. Overhead obstructions,
including overhead power lines

Has a Manufacturers Certificate

of Compliance (Birth Certificate)
5 Each Panel Visual H been provided by the precaster,
Certification for the panels being erected on
site?

Is the Manufacturers Certificate

Each Panel Visual H of Compliance (Birth Certificate)
available on site for review?

6 Each Panel Visual H

Provided by the precast
Component Schedule manufacturer or & must include
the following information:
1. Project name & address.
2. Element designation.
3. Element mass.
4. Concrete strength required at
the time of erection for the panel
&, where applicable, the bracing
footing.

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 ITP - INSPECTION TEST PLAN

Inspection / Verification / Test References NC

Sign off as Completed
Done By (Procedure, No
Item Inspection / Test Point Timing /
No.
Method Acceptance Criteria Specifications, Dwg Comments / Record Type
Work Activity Frequency

Contractor
Non-
No, Aust Standards, Conform

Client

Other
Persons Consultants Report) ance
Signature Date Name Signature Date
Name Number

5. Type, capacity & length of the

lifting inserts.
6.A diagram of the rigging
system/s between the crane &
the precast panel for both
rotation and erection [Shop
drawings may be used to form
the panel schedule]

Erector must nominate one

person in the erection crew to
be directly responsible for the
direction & co-ordination of the
77 Each Panel Visual H
Modifications erection sequence & to ensure it
is erected in accordance with
the designers & manufacturer’s
instructions.

Modifications to precast panels

should only be carried out with
Each Panel Visual H
the approval of the project
design engineer.

8 Each Panel Visual H Propping Pad Layout

Propping Design

9 Each Panel Visual H As per design drawings

Panel Setout

Check the ground conditions

and ascertain if there are any
underground services where the
crane is to be set up.
10 Each Lift Visual W
Crane Setup
Check for overhead power lines.

Engineer Certificate

As per shop drawings, spec and

11 Each Lift Visual W
Rigging Attachments manufacturers requirements.

As per shop drawings, spec and

12 Prior to Lift Visual W
Panel Finish manufacturers requirements.

13 Each Lift Visual W

As per shop drawings, spec and
Packers and Dowels manufacturers requirements.

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 ITP - INSPECTION TEST PLAN

Inspection / Verification / Test References NC

Sign off as Completed
Done By (Procedure, No
Item Inspection / Test Point Timing /
No.
Method Acceptance Criteria Specifications, Dwg Comments / Record Type
Work Activity Frequency

Contractor
Non-
No, Aust Standards, Conform

Client

Other
Persons Consultants Report) ance
Signature Date Name Signature Date
Name Number

14 Each Lift Visual W Erection Area has clear access

Erection

Each Lift Visual W Tail Ropes attached

A document prepared by the

builder to verify that the erection
Each Lift Visual H
platform can safely carry the
construction and erection loads?

Are all lateral restraints (dowel

bars, angle irons etc.) being
Each Lift Visual W installed and fixed in position
during the erection of the
precast concrete elements?

If lifting points are identified that

are incorrectly installed,
damaged or missed during
Each Lift Visual W manufacture of the precast
element, have alternate lifting
points been designed by the
Erection Design Engineer?

Check lateral restraints being

Each Lift Visual W installed as per the design
engineer’s detail?

Check rigging details available

Each Lift Visual W
for panels to be erected on site?

Check appropriately qualified

persons available on site to
undertake the erection
Each Lift Visual W procedure
(Advanced/Intermediate
Rigging, AR, IR) Appropriately
Licensed Crane Operator.

Is the area/s designated for the

Each Lift Visual W unloading of precast panels firm
and level?

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 ITP - INSPECTION TEST PLAN

Inspection / Verification / Test References NC

Sign off as Completed
Done By (Procedure, No
Item Inspection / Test Point Timing /
No.
Method Acceptance Criteria Specifications, Dwg Comments / Record Type
Work Activity Frequency

Contractor
Non-
No, Aust Standards, Conform

Client

Other
Persons Consultants Report) ance
Signature Date Name Signature Date
Name Number

If precast elements are to be

rotated on site by a single crane
to their final position for
Each Lift Visual W installation, can 70% of the total
weight of the lift be supported by
the tailing lifter and the auxiliary
winch?

Check for vertical and horizontal

Each Lift Visual W
alignment

Each Lift Visual W Check for plumb

Check alternative locations

Each Lift Visual W being utilised for the bracing of
precast components on site?

Erection Tolerances
Each Panel Visual W +/- ……..mm
(eg +/- 5mm)

As per shop drawings, spec and

15 Each Panel Visual W
Propping and Bracing manufacturers requirements.

Engineers
Each Panel Visual W
Inspection/Certification

Check prop requirements,

including positions detailed on
Each Panel Visual W shop drawings for each
individual precast element on
site?

Do braces have appropriate

Each Panel Visual W permanent identification in
place?

Check braces are erected

Each Panel Visual W between 40-60 degrees to the
horizontal?

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 ITP - INSPECTION TEST PLAN

Inspection / Verification / Test References NC

Sign off as Completed
Done By (Procedure, No
Item Inspection / Test Point Timing /
No.
Method Acceptance Criteria Specifications, Dwg Comments / Record Type
Work Activity Frequency

Contractor
Non-
No, Aust Standards, Conform

Client

Other
Persons Consultants Report) ance
Signature Date Name Signature Date
Name Number

Check braces erected +/-5

Each Panel Visual W
degrees to the perpendicular?

Check braces positioned at 2/3

of the height of the panels, or
are engineer’s documentations
available to advise that the
Each Panel Visual W
panels have been engineered to
enable the braces to be
positioned at an alternative
height?

Check locking pins constructed

Each Panel Visual W that the use of a tool is needed
to undo them?

Panel dowels grouted as per

16 Each Panel Visual W shop drawings, spec and
Grout engineers requirements

Dry pack grout to underside of

Each Panel Visual W
panels

Fill joints to at least 25mm depth

During
17 Construction
Visual W Check contractual requirement
Caulking for sealing / Caulking of joints,
i.e. colour

During Use Fire Rated Sealant for Fire

Construction
Visual W Fire Rating……………..mins
Rated Walls

Back with a continuous length of

During
Construction
Visual W compressible butyl impregnated
plastic foam.

Obtain from the project design

engineer or suitably qualified
18 Each Panel Visual H independent engineer, written
Removal Braces and Props approval to remove temporary
bracing?

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 ITP - INSPECTION TEST PLAN

Inspection / Verification / Test References NC

Sign off as Completed
Done By (Procedure, No
Item Inspection / Test Point Timing /
No.
Method Acceptance Criteria Specifications, Dwg Comments / Record Type
Work Activity Frequency

Contractor
Non-
No, Aust Standards, Conform

Client

Other
Persons Consultants Report) ance
Signature Date Name Signature Date
Name Number

Does the written approval from

the Erection Design Engineer
Each Panel Visual W state that all permanent
connections have been
inspected and approved?

Completed as per current

19 Final Inspection Each Panel Visual W
design documents/drawings

Position and alignment within

Each Panel Visual W
tolerances

Free from cracking, spalling and

Each Panel Visual W
honeycombing

Each Panel Visual W Colour consistency and texture

Free from projections,

Each Panel Visual W
depressions and grout spillage

Each Panel Visual W Filling of bracing bolt recesses

Each Panel Visual W Area is clean and tidy

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 ITP - INSPECTION TEST PLAN

Non-Conformances:
Item Date to be Verified as Date Closed
No.
NC No. Description Corrective Action Required Responsible Party
Completed Actioned By Out

Comments:

Verified by Client: if required Verified by Contractor: Verified by Other: if required

Company Name: Company Name: Company Name:

Print Name: Print Name: Print Name:

Position/Title: Position/Title: Position/Title:

Signature: Signature: Signature:

Date: Date: Date:

Legend
W = Witness The Contractor, Engineer or Consultant may inspect, test, review, witness the work. The activities however may proceed.
H = Hold Point Performance of an activity must be stopped and put on hold until specified actions are completed and have been passed/approved.
V = Verify A verification document, drawing, photo, specification, report or the like is provided and attached to this ITP.
NC = Non-Conformance A Non-Conformance is raised where a work item, activity or the like does not comply
S = Surveillance or monitoring Monitor the status of work and materials and analyses of records on a periodical basis to ensure that specified requirements are being fulfilled.
R = Review Review, record, document the results of inspection, examination or test to ensure the results have passed
PM Project Manager
CA Contracts Administrator

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