RANE Parts PPAP Audit MOM

Sl No Point Discussed

AL , Nissan Bkt - Blanking , Hole piercing and Punching

(Bracket & Dovetail) Dimesions are verified as per control plan
1
and found OK, However Additional Guide pins to be provided
for loading control

Rib Forming - Azadi bkt.

Dimesions are verified as per control plan and found OK,
2
However loading directions to be controlled Guide pin for
hole to eliminate wrong loading

Stroke length & return stroke done in manually to be changed

3
to automatic like other similar process (Limit Sensor)

Leg Pending Azadi bkt-

Dimesions are verified as per control plan and found OK,
4 (Bending done by auto stroke and auto return by limit switch
Plate to be provided in tool on both sides for prevent wrong
loading

Quarter Bending (1/4)

5 Dimesions are verified as per control plan and found OK,
There is chance of wrong loading need to control

Half Bending
6 Stroke length & return stroke done in manually to be changed
to automatic like other similar process (Limit Sensor)

Full Bending / Final Forming

7 Stroke length & return stroke done in manually to be changed
to automatic like other similar process (Limit Sensor)

Bush Welding
Dimesions are verified as per control plan and found OK,
8
However there is no proper welding fixture and need to
validate welding process parameters

ED coating
9 Need To provide coating thicknness ans SST for Azadi and
Nissan

Nissan Bkt - Bending Dimesions are verified as per control

10 plan and found OK, However Additional Guidepins to be
provided for locating the part
11 Tapping: Fixture setup to be estabilished for tapping process

V- Bending : Dimesions are verified as per control plan and

12
found OK. Possiblity of wrong loading pins to be provided.

Nut Welding : Damage found during projection welding due to

13
more air pressure

14 Welding spalshes found in the part due to more voltage

15 Azadi bkt gauge calibration report not available

For AL Nissan bkt position gauge not available. Need to

16
procure gauge and to be calibrated

Complete PPAP documents to be submitted after the tool

17
correction
RANE Parts PPAP Audit MOM
Action Plan Target Status Remarks

Guide Pin provided for Loading control 11.03.2024 Completed

Guide Pin to be provided in the tool 06.03.2024 Completed

Limit switch sensor provided in the machine

04.03.2024 Completed
for auto stroke and ejection

Plate to be provided in the tool (Appropriate

guiding pin to be provided. Feasibilty to be Not Applicable Not Feasible
checked

Plate to be provided in the tool in leg seating

11.03.2024 Completed
area to control direction

Limit switch sensor provided in the machine

04.03.2024 Completed
for auto stroke and ejection

Limit switch sensor provided in the machine

04.03.2024 Completed
for auto stroke and ejection

1. Proper welding fixture setup to be done.

2. Welding process parameters validation to 15.03.2024 Completed
be done

provide thickness and SST to ZRAI 18.03.2024 Completed

Guide Pin to be provided 19.03.2024 Completed

Tapping Fixture setup to be estabilished 23.03.2024 Completed

Guide Pin provided for Loading control 15.03.2024 Completed

Air pressure reduced to 4 bar instead of 6 bar 01.03.2024 Completed

Voltage reduced to 260V instead of 200V 01.03.2024 Completed

Calibration / Verification done in VMM 20.03.2023 Completed

Waiting For Gauge

Gauge to be procure and calibrated 30.03.2023 Pending
Drawing

Need to submitted updated documents 20.03.2024 Completed