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07 Control Plan
07 Control Plan
Part Name / Description : Mounting Bracket Assembly Core Team members: Manopharan R, Rajeh Mistri, Chirag, Jagdeesh, Suresh R, Sunil,
Supplier/Plant Approval / Date:
Manjunath, Jayasheela
Customer Drg. Rev.No. : 6 / 02.07.2019 Approved by
Prepared by Checked by
Other Approval / Date (If required):
Manoharan R Manoharan R Rajesh Mistry
Characteristics Sample
Process Name / Machine, Device, Product/Process Evaluation /
MFG Process Process Special Mistake Reaction Plan &
Operation Jig, Tools , facillities Specification Measurement Control Method Resp. Resp
Flow Diagram No. for manufacturing CP. Char # Proofing Corrective action
Description Product Process /Tolerance Techniques Size Freq.
Sl.No
CR sheet
1 Material Grade QA Engineer
(IS 513-D)
Part Name / Description : Mounting Bracket Assembly Core Team members: Manopharan R, Rajeh Mistri, Chirag, Jagdeesh, Suresh R, Sunil,
Supplier/Plant Approval / Date:
Manjunath, Jayasheela
Customer Drg. Rev.No. : 6 / 02.07.2019 Approved by
Prepared by Checked by
Other Approval / Date (If required):
Manoharan R Manoharan R Rajesh Mistry
Characteristics Sample
Process Name / Machine, Device, Product/Process Evaluation /
MFG Process Process Special Mistake Reaction Plan &
Operation Jig, Tools , facillities Specification Measurement Control Method Resp. Resp
Flow Diagram No. for manufacturing CP. Char # Proofing Corrective action
Description Product Process /Tolerance Techniques Size Freq.
Sl.No
Part Name / Description : Mounting Bracket Assembly Core Team members: Manopharan R, Rajeh Mistri, Chirag, Jagdeesh, Suresh R, Sunil,
Supplier/Plant Approval / Date:
Manjunath, Jayasheela
Customer Drg. Rev.No. : 6 / 02.07.2019 Approved by
Prepared by Checked by
Other Approval / Date (If required):
Manoharan R Manoharan R Rajesh Mistry
Characteristics Sample
Process Name / Machine, Device, Product/Process Evaluation /
MFG Process Process Special Mistake Reaction Plan &
Operation Jig, Tools , facillities Specification Measurement Control Method Resp. Resp
Flow Diagram No. for manufacturing CP. Char # Proofing Corrective action
Description Product Process /Tolerance Techniques Size Freq.
Sl.No
Part Name / Description : Mounting Bracket Assembly Core Team members: Manopharan R, Rajeh Mistri, Chirag, Jagdeesh, Suresh R, Sunil,
Supplier/Plant Approval / Date:
Manjunath, Jayasheela
Customer Drg. Rev.No. : 6 / 02.07.2019 Approved by
Prepared by Checked by
Other Approval / Date (If required):
Manoharan R Manoharan R Rajesh Mistry
Characteristics Sample
Process Name / Machine, Device, Product/Process Evaluation /
MFG Process Process Special Mistake Reaction Plan &
Operation Jig, Tools , facillities Specification Measurement Control Method Resp. Resp
Flow Diagram No. for manufacturing CP. Char # Proofing Corrective action
Description Product Process /Tolerance Techniques Size Freq.
Sl.No
No. of Tack /
4 2 Places Visual 100%
Projection welding
Distance (After
5 92.50+0.5 Receving Gauge 5 No's 1 Hr
assembly)
Distance (After
6 82.0+0.5 Receving Gauge 5 No's Setting
assembly)
Distance (After
7 78.0±0.5 Receving Gauge 5 No's Setting
assembly)
Distance (After
8 106.0+0.5 Receving Gauge 5 No's 1 Hr
assembly)
Distance (After
9 115.0+0.5 Receving Gauge 5 No's Setting
assembly)
Quarantine the QA Engineer,QA
Setup Approval &
Welding Diameter (After QC / exisiting produced MANAGER &
1080 Bush Welding 10 83.0+1.0 Receving Gauge 5 No's Setting Inprocess -
Machine assembly) INSPECTOR parts and segregate PRODUCTION
inspection report
the parts MANAGER
DVC/ Receiving
11 Distance 14.50+0.5 5 No's Setting
Gauge
DVC/ Receiving
13 Length 56.0±0.8 5 No's Setting
Gauge
Part Name / Description : Mounting Bracket Assembly Core Team members: Manopharan R, Rajeh Mistri, Chirag, Jagdeesh, Suresh R, Sunil,
Supplier/Plant Approval / Date:
Manjunath, Jayasheela
Customer Drg. Rev.No. : 6 / 02.07.2019 Approved by
Prepared by Checked by
Other Approval / Date (If required):
Manoharan R Manoharan R Rajesh Mistry
Characteristics Sample
Process Name / Machine, Device, Product/Process Evaluation /
MFG Process Process Special Mistake Reaction Plan &
Operation Jig, Tools , facillities Specification Measurement Control Method Resp. Resp
Flow Diagram No. for manufacturing CP. Char # Proofing Corrective action
Description Product Process /Tolerance Techniques Size Freq.
Sl.No
Process
3 As per Sub supplier Control plan
Parameters
QA Engineer,QA
AS PER PACKING
PACKING & INFORM TO MANAGER &
2010 1 FINISHED GOODS STD PO & INVOICE 100% PACKING SLIP --- QA
DESPATCH SUPERVISOR PRODUCTION
MANAGER
Reaction plan C1 :
Stop production, isolate the suspected products, Inform In-charge, analyse the cause and carry action as mentioned below, Re-run verify parts and continue production.
MAN Machine Material Method Measurement