TZMQ

Muyang TZMQ/D, TQBD/D

Series Gate/ Valve
Operation Manual
Prior to use, please read through this operation manual
carefully and keep it properly for reference in future.
Foreword
1. Thanks for purchasing Muyang TZMQ/D, TQBD/D Series Gate/ Valve.
2. This Operation Manual is an important technical document for the safe and correct operation of
TZMQ/D, TQBD/D Series Gate/ Valve.
3.Prior to operation, please read over this operation manual carefully, well know the attention item for
safety, different performances, requirements to installation and operation etc. of this Pellet Mill so that you
can adroitly operate and use this machine, and create more benefits.
4. This machine must be operated in accordance with this Manual. Improper operation or breach of the
operation regulations will cause severe loss.
5. Following are Safety-Alert Symbol and signal words in this Manual.
6. Prior to use, please read through this Manual and well understand the signal words, especially the
DANGER points.
7. Operation and maintenance personal should read carefully this Operation Manual prior to use and then
carry out the operation and maintenance of the equipment.
8. Keep the Manual in a place near the machine, so as to look up it at any moment.
9. Please operate and maintenance this machine with thoroughly understanding this Operation Manual.
10. Please contact our Company to purchase a new Operation Manual for this machine if there is any
omission or damaged of this Manual.
11. If the machine is transferred to the third party, please over this Manual together with the machine.
12. Attention! Followings are some explanations about the application and the warranty of this machine.
① Application: cut-off of powdery, granular materials
② Warranty range: Gate/ Valve body.
③ Warranty period: within 1 year after purchase of the equipment, except wearing parts.
[Note]:
(1)Jiangsu Muyang Holdings Co., Ltd. reserves the copyright of this document and related contents. The receiver of this
Manual shall admit the copyright and shall not provide the document wholly or partially to the third party without our
authorization in writing beforehand, and shall not use it for other purpose.
(2)It will not be notified if the relative technologies and the parameters are changed.
(3)The foreign language edition of this Operation Manual is translated based on the Chinese edition of this Operation
Manual of Jiangsu Muyang Holdings Co., Ltd., therefore, in case of divergence, the Chinese edition of this Operation
Manual shall govern.
CONTENTS
1 Safety .................................................................................................................................................. 1
1.1Environmental conditions ................................................................................................................. 1
1.2 Description of warning marks .......................................................................................................... 1
1.3 Explanation of safety marks............................................................................................................. 2
1.4 Attention points ................................................................................................................................ 3
1.5 Attention points for safety in transport, storage and installation ..................................................... 3
1.6 Attention points for safety in operation, inspection and maintenance ............................................. 4
1.7 Personal protection........................................................................................................................... 4
1.8 Explosion proof: Countermeasures against dust explosion and fire hazard .................................... 5
1.9 Other attention points (environmental measures) ............................................................................ 7
2 General description of equipment ....................................................................................................... 7
2.1 Application and adaptability ............................................................................................................ 7
2.2. Main composition and general description of machine .................................................................. 7
2.2.1 Main composition ......................................................................................................................... 7
2.3 Equipment components .................................................................................................................... 8
2.3.1 Housing ......................................................................................................................................... 8
2.3.2 Flashboard, tipping plate ............................................................................................................... 9
2.3.3 Driving element............................................................................................................................. 9
2.3.4 Control element ........................................................................................................................... 10
2.3.5 Cover plate .................................................................................................................................. 10
2.4 Basic specifications ........................................................................................................................ 10
2.4.1 Model description ....................................................................................................................... 10
2.4.2 Configuration description ........................................................................................................... 11
2.5 Technical parameters ...................................................................................................................... 12
2.5.1 Dimension data ........................................................................................................................... 12
2.5.2 Weight data.................................................................................................................................. 14
3 Transport and installation .................................................................................................................. 15
3.1 Transport ........................................................................................................................................ 15
3.1.1 Hoisting ....................................................................................................................................... 15
3.1.2 Transport ..................................................................................................................................... 15
3.1.3 Inspection .................................................................................................................................... 15
3.1.4 Storage ..................................................................................................................... 16
3.2 Installation...................................................................................................................................... 16
3.2.1 Equipment installation ................................................................................................................ 16
3.2.2 Electrical installation................................................................................................................... 17
3.3 Attentions before and after use....................................................................................................... 19
4 Maintenance ...................................................................................................................................... 20
4.1 Attentions in maintenance .............................................................................................................. 20
4.2 Daily and regular inspection .......................................................................................................... 20
4.2.1 List of daily inspection items ...................................................................................................... 21
4.2.2 List of regular inspection items................................................................................................... 21
4.3 Maintenance of mechanical part .................................................................................................... 21
4.4 Malfunction and troubleshooting ................................................................................................... 22
4.5 Long-term halt................................................................................................................................ 22
4.6 Spare parts ...................................................................................................................................... 22
4.6.1 Spare parts ................................................................................................................................... 22
4.6.2 Summary list of spare parts......................................................................................................... 23
4.6.3 Breakdown drawings of all parts ................................................................................................ 27
4.6.4 Ordering list for spare parts ........................................................................................................ 49
5 Appendix ........................................................................................................................................... 50
5.1 Attached documents ....................................................................................................................... 50
5.2 Contact information ....................................................................................................................... 50
5.3 Muyang TZMQ/D, TBDQ /D (List of operation manuals)............................................................ 51
1 Safety
1.1Environmental conditions
In order to operate this equipment safely, please install it according to following operating conditions.
(1) Please install this equipment indoors according to following conditions:
． Ambient temperature range:(-10～+50℃). (Required to give clear indication of low temperature or high
temperature)
． Relative humidity range: 30％～85％.
．Water content of conveyed material requires that it shall be agglomerated by manual hold and easily
loose
． Guarantee indoor cleaning and ventilation
． Guarantee that the equipment is far away from the corrosive gas, inflammable and explosive gas as
well as steam
(2)Power source: two forms, namely pneumatic and electric driving forms, for voltage and frequency,
please refer to motor nameplate.
(3)For easy use, operation and maintenance, please check this equipment and reserve enough space for
it.
(4) The vibration to be borne under the effects of many complicated conditions may not exceed 12mm∙s-1.
1.2 Description of warning marks

(1)In order to well understand this operation Manual, the safety warning marks are divided into following
kinds.
(2)These warning marks have been worked out according to the operating regulations and safety
attention points for this equipment. In order to avoid dangerous accidents, this Operation Manual also
includes concrete preventive measures. Please operate this equipment according to the instructions
based on sufficient understanding of warning marks.
This mark expresses that in order to avoid death and serious injury
accidents, please be sure to operate this equipment according to
relevant stipulations of safety attention points.
This mark expresses that in order to avoid potential dangerous
accidents and serious injury accidents, please operate this equipment
according to relevant stipulations of safety attention points.
This mark expresses that in order to avoid slight wound and potential
moderate injury accidents, please operate this equipment according
to relevant stipulations of safety attention points.
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1.3 Explanation of safety marks
(1) The safety marks are affixed on the corresponding positions of this equipment, which may be
dangerous to personal safety.
(2) The safety marks are shown in Fig. 1.1 and 1-2, please seriously understand and install, adjust,
operate, maintain and inspect this equipment.
(3) Please place these marks near the equipment and do not not damage and cover these marks.
(4) When these safety marks have fallen away or have been worn away, please replace them with new
marks in time.
(5) If you purchase new marks, please contact our company.
Table 1-2 Safety marks used for this type Gate
No. Designation Ordering code Contents
1 Beware of electric COMM65010033 Do not open the junction box of the motor
2 Do not remove the COMM65010012 Do not remove the guard shield while the
Fig. 1-1 Beware of electric shock Fig. 1-2 Do not remove the guard shield
The corresponding safety marks are affixed on the surface at desired positions of the entire gate as
shown in Fig.1-3 specifically. The arrow of each box indicates the location of mark to be affixed and the
numerical values in the boxes represent the contents in Table 1-2.
1
2
Fig.1-3 Position for affixing safety marks
2
1.4 Attention points
(1) The here said equipment operators refer to all personnel who participate in operation,
inspection, repair and maintenance.
(2) The operators may operate this equipment based on full understanding the Operation
Manual.
(3) As for the following attention points for safety, the owner has the responsibility and
obligation to transmit the contents in the Operation Manual of the equipment to all the workers.
(4) Besides observing the various attention points for safety, the users must also observe the
safety regulations and provisions on preventing occurrence of accidents at the same time.
(5) The enterprise leaders should be responsible to carry out the safety education for staff and
workers, and comply with other safety provisions of user’s country, local authorities and inside
enterprise.
(6) Any accidents or damages to the equipment caused by using the equipment not
according to the stipulations, both the manufacturer and his agents will not bear any
responsibility.
(7) Please install, use and operate this equipment correctly. Whoever takes off guarder or
makes it dysfunctional should be responsible for the safety result.
(8) Any reform to the equipment may not affect its function and safety.
(9) In case of an accident caused by not observing the regulations in the Operation Manual, if
the control system for the equipment is not used as per the conditions mentioned above,
Jiangsu Muyang Holdings Co., Ltd. will refuse to take any responsibility. If Jiangsu Muyang
Holdings Co., Ltd. is required to take responsibility, Jiangsu Muyang Holdings Co., Ltd. will
reserve the right to investigate and affix the responsibility of the operators.
1.5 Attention points for safety in transport, storage and installation

(1) The equipment must be placed and handled by professional workers.
(2) Please conduct the hoisting by means of appointed tools (wire rope, crane, hoisting
machine etc.) , and according to appointed sequence and method. Pay attention to protecting
the equipment exterior, avoid any damage to the equipment caused by hoisting.
(3) In the hoisting operation, non-staff may not enter into the site.
(4) In order to prevent any serious casualty in hoisting, anyone is not allowed to be under the
hoisted equipment.
(5) The permissible load of hoisting tools should be higher than the total weight of the
equipment.
(6)When temporary storing this equipment, please place the equipment horizontally, and keep
normal temperature and cleaning indoors.
(7) In transport of the equipment, it is not allowed to damage the equipment by bundling. In
case there is any machine damage or missing of parts found in transportation or handling, it
should be reported to the management immediately.
(8) In installation, enough space should be reserved for future maintenance and replacement
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of the equipment.
(9)Prior to installation, all machine parts must be kept in their original packages. The machine
parts and packing boxes should be properly covered and stored in places sheltered from rain,
sunning and damp.
1.6 Attention points for safety in operation, inspection and maintenance

(1) The operation, inspection and maintenance etc. of the equipment can only be carried out
by only by the trained technical personnel based on different specifications provided together
with the machine. The electric installation can only be done by specialized persons in
accordance with the related electric safety standards.
(2) Whenever maintenance or repairing is to be done the power must be cut off first so as to
prevent the motor from accidental staring, and it is required to place the mark plates at
workshop gate, in front of electric control cabinet in control room and near the equipment.
(3) Pay special attention to the positions with affixed safety marks in operation.
(4) Do not carry out any operation when the safety protection device and operation gate are
opened. Do not open the operation gate, until the equipment has not been completely
stopped.
(5) The access door and guard shield etc. may not be opened or removed in the production. It
is not permissible to remove or discard them！Otherwise, it can be concerned in life safety.
These devices shall be repaired or replaced immediately when any malfunction occurs.
(6) In case maintenance and inspection work should be done with a welder or other tools
that can generate sparks, strict safety precautions must be taken against dust explosion and
combustion (see “Explosion proof”).
(7) If any parts and components are damaged, please repair or replace them in time.
(8) Guarantee the safety of the electric system. Before the electric circuit is cut off, it is strictly
prohibited to open the terminal box for avoiding electric shock.
(9) The gate is usually one of complete equipment, and the equipment itself does not carry the
electric control system, therefore, the electric wire of its electric control system must be well
connected according to wiring diagram, and its safety performance should comply with the
electric safety scheme of the complete equipment.
1.7 Personal protection

(1) All the mechanical equipments manufactured by Jiangsu Muyang Holdings Co., Ltd. are
equipped with safety devices, which are consistent with modern technical level and universally
effective safety rules prior to ex works, so that the customers can use the machines in
accordance with the regulations.
(2) If the operators employed cannot read or write, the owner has the duty to explain to them
clearly where dangers exist and warn them that special attention should be paid.
(3) In order to guarantee the safety and health of labors during production process, it is
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necessary to use labor protection articles (such as gloves, breathing masks and labor shoes)
during operation.
(4) Please execute the special regulations on accidents prevention in the operation manual
provided by us.
(5) The enterprises are obligated to execute following regulations to guarantee operators'
safety.
①The safety limit switches should always be kept in good order and may not be overlapped
or discarded.
②The driving motor must be switched off completely when carrying out inspection,
commissioning, repair and maintenance, to make the machine stopped. This can be realized
through a full-phase separating and lockable switch installed near the machine or on the
operation desk and control panel on the site. It is not enough only to screw off the fuse wire!
③ If the machine needs other energy like pneumatic, hydraulic, steam and hot water energy,
it is necessary to cut off their energy supply or turn off the switch, and eliminate the pressure in
the internal pipeline system of the machine.
④ If you have pressed the emergency stop switch to stop the machine and you want to reset
the switch, so it is not permissible to only re-press this button to restart the machine. And the
machine can only be started by re-closing the main switch first.
⑤The cleaning, lubricating and oiling of the machine or its parts and components may be
carried out only when the machine is stopped. If you must climb on or enter the machine to do
such work, the mandatory provisions shall be made without exception: the power supply of
motors must be cut off completely and the switch must be locked. Attention must be paid to
safety measures for climbing.
⑥Clear off the deposited dust, dirties and materials frequently. Keeping the machine clean
can enhance production safety and the cleaning level of workshop, and is also beneficial to
dust explosion prevention.
⑦If oil (grease) leakage occurs, clean it immediately and seal well the place where leakage
occurs, for oil or grease leaked on the floor will easily bring about hazards to the operators.
1.8 Explosion proof: Countermeasures against dust explosion and fire hazard
(1) Common cleaning work
1) Keeping the working site with combustible dust clean is an important condition for safe
production.
2) Try not to pile bagged or bulk materials between machines.
3) In order to reduce dust explosion hazard, dust everywhere must be cleaned out frequently
and effectively.
4) Keep all motors free of deposited dust.
(2)Electric apparatus
Regularly check the electric apparatus and articles, and special attention should be paid to
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the following points:
1) It is forbidden to use any flashlights and other lamps without shielding or explosion-proof
glass.
2) It is forbidden to use any lengthened cable or electric furnace.
3) It is necessary to immediately repair or replace the electric apparatus and equipment if any
failure occurs.
4) The cables without conduits are not allowed to be installed on the floor.
5) Cut off the power supply of the machine when going off work.
6) An electrician should be assigned to check the insulation of all the lines of electric network
according to relevant regulations on heavy current, at least once a year.
(3) Smoking and welding
1) Smoking is forbidden, which is applicable to all workers and staff of the enterprise as well as
guests, customers, foreigners and drivers visiting the factory.
2) If the tools such as welding machine or soldering lamp (flame soldering lamp) etc. are
required for repair or installation, do as best as possible to arrange the work in a special
workshop or on a special site.
3) If it is necessary to carry out welding or the like directly in production area or storehouse
once in a while, written applications must be submitted to a related supervisor in advance for
written approval. The above mentioned operations can be carried out only when special safety
measures have been taken, such as laying pieces of water soaked canvas or canvas special
for covering on the surrounding area and preparing fire extinguishers. After completion of the
operation, the welding site and the surrounding area are to be monitored at least for 10h.
4) The gas cutting sparks are very dangerous, for people can't see where they will fly on earth.
They can cross through the narrow clearance of walls and drop downstairs or to the next
rooms, or even fly off 10 m away in distance. If the sparks drop in dusts, fire accidents may
occur at any time.
5) Welding is prohibited on a running conveyor. If the welding work is necessary, shut down
the machine first, and then make a thorough cleaning and isolate both sides of the welding site
tightly with materials like mineral wool to avoid connecting with other conveying devices, silos
or tanks. If the work is to be done on the chutes or conveying pipes, it is necessary to
disassemble them or divert their lower ends and seal them to avoid welding sparks entering
the conveying pipes or silos.
(4) Effect of static electricity
① In order to ensure the safety of electric circuits and avoid explosion resulted from spark
discharge.
②The paint coat at the electric connections must be removed.
6
1.9 Other attention points (environmental measures)
If you decide not to use the machine any longer after it is used for a certain number of years, the
measures for environmental protection and reutilization should be taken.
(1) Drain the liquids inside the machine (like motor oil, gearbox oil, brake oil and coolant etc.)
into special containers and send them to the preparation workshop.
(2) The plastic parts shall be picked out for reutilization.
(3) The metal parts shall be sorted out so as to be crushed or scraped.
2 General description of equipment
2.1 Application and adaptability
The gate developed by Muyang Holdings is mainly applied to control the feeding, discharging and
distribution of material, and widely used in feed, grain, oilseed, food processing industry, etc.
2.2. Main composition and general description of machine
2.2.1 Main composition
The self-cleaning gate consists of housing, flashboard, driving element, control element, junction box
and cover plate. See Fig.2-1.
1 2 3 4 5 6
1. Control element 2.Driving element 3.Junction box 4.Cover plate 5.Flashboard
Fig.2-1 Schematic diagram for gate structure
Driving element: it is divided into two types: air cylinder and motor.
Control element: when driving by an air cylinder, opening/closing of the flashboard is controlled
through a solenoid valve, and opening/closing of the flashboard in place is responded by a magnet switch;
when driving by motor, opening/closing of the flashboard is controlled through the motor. A limit switch
feeds back the opening/closing in-place signal of the flashboard to control startup and shutdown of the
motor.
7
2-way diverter consists of housing, tipping plate, driving element, control element, junction box cover
plate, etc. As shown in Fig.2-2.
5 6
3 4
2
1
1. Driving element 2.Junction box 3. Actuator 4.Cover plate 5.Housing 6.Tipping plate
Fig.2-2 Structure diagram of 2-way gate
Driving element: it is divided into two types: air cylinder and electric push rod.
Control element: when driving by an air cylinder, opening/closing of the flashboard is controlled
through a solenoid valve, and opening/closing of the flashboard in place is responded by a magnet switch;
when driving by an electric push rod, opening/closing of the flashboard is controlled through the electric
push rod. A limit switch feeds back the opening/closing in-place signal of the flashboard to control startup
and shutdown of the electric push rod.
2.3 Equipment components
2.3.1 Housing
The housing is an integrally welded frame of the gate with higher connection strength. See Fig.2-2.
Fig.2-3 Housing of gate/valve

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2.3.2 Flashboard, tipping plate
The flashboard is a movable part of the gate. Opening/closing of the gate directly affects material cutoff.
Assembly structure and installation holes of the limit switch touch panel are preformed for ease of
installation and disassembly. See Fig.2-4.
Fig.2-4 Flashboard of gate
The tipping plate is the moving parts for the 2-way diverter, and the opening /closing of the 2-way diverter
directly control the material distribution .The assembly structure is shown in Fig.2-5.
Fig.2-5 Tipping plate of 2-way gate/valve
2.3.3 Driving element

The Driving element includes the air cylinder and the electric push rod, and is power source for
opening/closing of the gate and the flashboard. See Fig.2-4.
Fig.2-4 Driving element for gate/valve

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2.3.4 Control element
The control element is a key part of the gate, and may affect use performance and service life of the
driving element. The air cylinder is controlled by a solenoid valve while motor and electric push rod are
controlled by a limit switch.
2.3.5 Cover plate

The cover plate can protect the gate to prevent damage to the driving element in case of collision with
foreign matters, and silicone rubber with better sealing performance is provided between the cover plate
and the housing.
Do not open the cover plate during equipment operation.
View window has an effect to observe and maintain the 2-way diverter.
2.4 Basic specifications

2.4.1 Model description
Model and specifications of the gate are as follows:
T ZM Q/D/S □×□ □×□
Product specification: width for gate, cm
Product specification: cylinder effective stroke, cm
Driving type: Q: pneumatic / D: electric / S: manual
Variety code: gate
Specialty code: general grain and oilseed machinery.
Model and specifications of the 2-way diverter are as follows:
T BD Q/D □×□ / □
Product specification: distribution angle
Production specification: dimension of feeding inlet, cm
Driving type: Q: pneumatic / D: electric
Variety code: 2-way diverter
Specialty code: general grain and oilseed machinery.
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2.4.2 Configuration description
(1)Main technical parameters and performance index of pneumatic gate, see table 2-1
Table 2-1 Main technical parameters and performance index of TZMQ pneumatic gate
Item Material passing

Cylinder model Working pressure(M pa) Theoretical thrust(N) Theoretical tension(N)
Model area(m2)
TZMQ20×20 QGSFN2.50×200B.FA 0.6 1178 989 0.04
TZMQ25×25 QGSFN2.50×250B.FA 0.6 1178 989 0.06
TZMQ30×30 QGSFN2.63×300B.FA 0.6 1870 1681 0.09
TZMQ30×40 QGSFN2.63×300B.FA 0.6 1870 1681 0.12
TZMQ40×40 QGSFN2.63×400B.FA 0.6 1870 1681 0.16
TZMQ40×50 QGSFN2.63×400B.FA 0.6 1870 1681 0.2
TZMQ50×50 QGSFN2.63×500B.FA 0.6 1870 1681 0.25
(2) Main technical parameters and performance index of electric gate, see table 2-2
Table 2-2 Main technical parameters and performance index of TZMQ electric gate
Item Material passing

Motor model Motor power(W) Rated torque (N·m) Rated current(A)
Model area(m2)
TZMD20×20 DRS71S4 370 2.55 1.24 0.04
TZMD25×25 DRS71S4 370 2.55 1.24 0.06
TZMD30×30 DRS71S4 370 2.55 1.24 0.09
TZMD30×40 DRS71S4 370 2.55 1.24 0.12
TZMD40×40 DRS71M4 550 3.8 1.62 0.16
TZMD40×50 DRS71M4 550 3.8 1.62 0.2
TZMD50×50 DRS71M4 550 3.8 1.62 0.25
(3) Main technical parameters and performance index of pneumatic valve, see table 2-3
Table 2-3 Main technical parameters and performance index of TBDQ pneumatic valve
Working Material flow

Item Theoretical Theoretical
Cylinder model pressure(M pa) area(m2)
Model thrust(N) tension(N)
TBDQ25×25/30° QGSFN2.50×200B.CA 1178 989 0.06

0.6
TBDQ30×30/30° QGSFN2.50×200B.CA 0.6 1178 989 0.09
TBDQ35×35/30° QGSFN2.50×250B.CA 0.6 1178 989 0.12
TBDQc25×25/30° QGSFN2.50×160B.CA 0.6 1178 989 0.06
TBDQ30×30/30° QGSFN2.50×200B.CA 0.6 1178 989 0.09
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(4) Main technical parameters and performance index of electric valve, see table 2-4
Table 2-4 Main technical parameters and performance index of TBDQ pneumatic valve
Item Model for electric push rod Motor power(W) Theoretical thrust(N) Material flow area(m2)
TBDD25×25/30° DT100-18-I 120 980 0.06
TBDD30×30/30° DT100-18-I 120 980 0.09
TBDD35×35/30° DT100-25-I 120 980 0.12
BDDC25×25/30° DT100-28-I 120 980 0.06
TBDD30×30/30° DT100-28-I 120 980 0.09
(1) Unless otherwise specified herein, motor adopts Nanjing Nanhui Brand.
(2) Unless otherwise specified herein, electric push rod adopts Wuxi Nanhe Brand.
(3) Unless otherwise specified herein, pneumatic element adopts Henli Brand.
(4) Unless otherwise specified herein, control voltage of the solenoid valve is AC220V;
(5) Unless otherwise specified herein, control voltage of the magnetic switch is DC/AC 5～240V;
(6) User power supply shall be equipped with overvoltage protective device;
(7)Range of power supply in normal use: allowable voltage deviation is ±5%, and frequency deviation is
±1Hz
2.5 Technical parameters

2.5.1 Dimension data
The normal dimension data of the gate is shown in Table 2-7 and Fig.2-5.
Fig.2-7 Detailed drawing for gate dimensions
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Table 2-5 Dimension data of the equipment (not included unit: mm)
Model h L w1 w2 a1 b1 a2 b2
TZMQ20×20 140 929 280 289 150 150 200 525

TZMQ25×25 140 1079 330 339 200 200 250 625
TZMQ30×30 140 1244 380 389 250 250 300 725
TZMQ30×40 140 1244 480 489 350 250 400 725
TZMQ40×40 140 1544 480 489 350 350 400 925
TZMQ40×50 140 1544 580 589 450 350 500 925
TZMQ50×50 140 1844 580 589 450 450 500 1125
The normal dimension data of the gate is shown in Fig.2-8 and Table 2-6
Fig.2-8 Detailed drawing for gate dimensions
Table 2-6 Dimension data of the equipment (not included unit: mm)
Model H L1 L W a b
TBDQ25×25/30° 486 350 946 414 250 330

TBDQ30×30/30° 541 400 966 490.5 300 380
TBDQ35×35/30° 633 480 1107 552 350 430
TBDQc25×25/30° 680 355 815 457 250 330
TBDQc30×30/30° 745 390 910 511 300 380
TBDD25×25/30° 486 350 1050 457 250 330
TBDD30×30/30° 541 400 1075 517.5 300 380
TBDD35×35/30° 633 480 1237 571 350 430
TBDDc25×25/30° 680 355 1037 463 250 330
TBDDc30×30/30° 745 390 1101 522 300 380
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2.5.2 Weight data
Weight values for each part are shown in Table2-7, Table 2-8.
Table 2-7 Weight data for gate equipment
Model Total weight(kg) Housing weight(kg) Flashboard weight (kg/piece)
TZMQ20×20 series 28.4 13.1 4.1
TZMQ25×25 series 31.4 15.6 5.6
TZMQ30×30 series 36.1 18.2 7.7
TZMQ30×40 series 43.1 20.1 10.3
TZMQ40×40 series 50.3 23.3 12.8
TZMQ40×50 series 55.5 25.2 16.0
TZMQ50×50 series 61.9 28.5 19.1
Table 2-8 Weight data for 2-way diverter

Model Total weight(kg) Housing weight(kg) Flashboard weight (kg/piece)
TBDQ25×25/30°series 33.2 20.7 3.7
TBDQ30×30/30° series 40.1 25.7 4.8
TBDQ35×35/30°series 53.5 34.0 7.1
TBDQc25×25/30°series 47.9 29.7 4.3
TBDQc30×30/30°series 70.6 46.7 6.9
2.5.3 Working conditions
(1)Ambient temperature range in normal work: -10～+50℃;

(2)Temperature range of material in normal work:-15～+80℃;
(3)Relative humidity range in normal work: (30~85%)
(5) Ensure cleaning and ventilation indoors.
(6)Ensure the equipment far away from corrosive, flammable and explosive gases as well as steam.
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3 Transport and installation
3.1 Transport
3.1.1 Hoisting
The hoisting is only operated by the personnel who are familiar with the equipment or have
been trained. Check fastness and reliability of the rope prior to Hoisting, and prevent
occurrence of any accident. The equipment shall not be compressed, impacted or damaged in
Hoisting and assembly, as shown in Fig.3-1.
Fig. 3-1 Schematic diagram for equipment hoisting
During hoisting of the equipment, the rope shall bear the weight of the lifted equipment (see
Table 2-4 for the equipment weight), and shall not be too short so as to prevent any damage to
the lifted equipment. However, not all the ropes shall have included angle of 60°. The rope with
included angle of smaller than 60°is better but is long; bearing capacity of the hoisting
equipment shall be greater than 1.2 times weight of the hoisted equipment.
3.1.2 Transport
(1)When the machine is to be delivered out of the manufacturer plant, a decision can be made
on whether a package box is to be used in accordance with the actual condition.
(2)If no packaging boxes are used, rain-proof measures shall be taken, and collision with the
equipment and turnover shall be prevented.
(3)If packaging boxes are used, the complete machine and accessories are fixed firmly, and
clearance between walls of the packaging boxes is provided to prevent height or length
exceeding the parts to be packaged.
(4)The machine shall not be overturned, pressed down and collided in transportation.
(5)They can be put into the containers for transportation.
3.1.3 Inspection
(1) When the machine has been delivered to destination site, open the package and check
against the packing list for any collision and wearing in transportation.
(2) Carefully check the attached documents and accessory parts delivered with the machine
According to the packing list, and take an unpacking record well.
15
3.1.4 Storage
(1)Rain-proof, sun-proof and water-proof facilities shall be provided in case of outdoor storage,
and better ventilation and moisture-proof measures shall be taken for indoor storage.
(2) The equipment shall be placed in a ventilated, dry and cool place equipped with the
rain-proof and moisture proof facilities, and exposed surface shall be applied with anti-rust oil.
3.2 Installation
3.2.1 Equipment installation
(1)Take sealing measures at the junctions of machine installation and pipeline connection, so
as to avoid powdery material leakage.
(2)Make sure there is no gas leakage in the gas circuit of the pneumatic gate/valve.
(3)The transmission of motor of electric gate/valve is stable and reliable and without oil
leakage.
16
3.2.2 Electrical installation
Fig.3-2 Schematic diagram of electric principle for electric gate and electric 2-way diverter a
17
Fig.3-3 Schematic diagram for electric control of electric gate and electric 2-way diverter b
Fig.3-4 Schematic diagram for electric control of pneumatic gate c
18
Fig.3-5 Schematic diagram for electric control of pneumatic 2-way diverter d
3.3 Attentions before and after use
Before use, attention shall be paid to:
(1)Flashboard shall run flexibly, without any blockage and collision;

(2)No any bolt is lost or loosen;
(3)No safety marks and no any guard shields are damaged;
(4)Electric installation shall be correct, and comply with local safety regulations, to prevent
electric shock or short circuit accident;
(5)Magnetic switch or limit switch has properly wired and can normally work.
After use, attention shall be paid to the following points:
(1)Start up the machine after long time shutdown, and open and close Open and close the
self-cleaning gate once before change of product type, and reduce mixed material;
(2)Before long-time shutdown, clean the equipment, and prevent mildew of residues from
affecting material quality;
19
4 Maintenance
4.1 Attentions in maintenance
During maintenance and inspection of the machine, attention shall be paid to attention points for
safety in Chapter 1, and the following requirements shall be met:

 Cut off power supply before repair, commissioning, inspection and maintenance;
 When opening safety doors and guard shields by hand, cut off power supply till the machine
stops;
 Only trained technical personnel are allowed to repair and maintain parts and components,
and to conduct maintenance and inspection with potential hazards;
 The electrical control system, circuits and electric components and parts shall be replaced
and maintained by professional personnel;
 The equipment is allowed to work only after cover plate grating, grid bar or guard grating
have been mounted;
 If safety shield or operation interface needs to be opened or safety protection device needs
to be removed in replacement and maintenance of components and parts or adjustment and
inspection the machine, pay attention to safety, and discuss safety operation measures before
implementation;
 After finishing the above work, the safety shields and safety protection device shall be
recovered;
 In maintained and repair, the vertical signboard of [Repair or Inspection in Progress] is
placed at the door to make other personnel see it;
 If the machine is improperly operated or maintained, dangerous accident may occur, and
more attention should be paid.
 The Machine shall be operated as per the operation requirements, and necessary
inspection and cleaning must be conducted per work shift.
4.2 Daily and regular inspection
In daily and regular inspection, if the machine works improperly, it should be stopped
immediately, and relevant measures shall be taken. The machine can be used after normal
operation has been confirmed.
20
4.2.1 List of daily inspection items
Table 4-1 List of daily inspection items
No. Position Inspection item Period Method Measures
1 Gate connection Leakage of material and powder Every day Observation Inspection
Limit switch
Check whether the position signal Electric signal Adjustment and
2 Every day
Magnetic switch of flashboard is correct feedback replacement
4.2.2 List of regular inspection items
Table 4-2 List of regular inspection items
No. Position Inspection item Period Method Measures
Sealing strip for Check whether the sealing

1 Once a month Observation Replacement
gate strip is failed
Silica gel plate Check for abrasion and aging Observation
2 Once a month Replacement
for 2-way diverter condition
Check the connecting bolt of Observation
Once a month
Connecting bolts driving element
3 Screw up
of key parts Check the connecting bolt of Observation
Once a month
gate roller
4.3 Maintenance of mechanical part
(1)The flashboard runs smoothly and does not collide with the housing, and the in-place signal is correct;
(2)The connection is not loosened when the driving element is running;
(3)If the equipment is out of service for long time, and anticorrosion and derusting treatment shall be well
done.
(4)Any residual material in the machine or on the surface of the machine shall be removed to prevent
corrosion.
21
4.4 Malfunction and troubleshooting
Table 4-3 Malfunction and troubleshooting
Trouble Cause Solution
A large amount of dust nearby Sealing members damaged Replace or adjust the sealing members
Check air source and test whether the air pressure

Air pressure is enough or not
in intake pipe is 6 bar or not
Air cylinder cannot work
Fault of magnetic valve Check, repair or replace solenoid valve
Blocking of flashboard Check the running condition of flashboard
Wiring problems Check circuit and rewire
Electric push rod fails to start up Measure the power voltage of electric push rod, it
Control voltage problem
should be 22V-30DC
Limit switch fails to feed back

Electric push rod is burned out due Adjustment, installation or replacement
the in-place signal
to overload
Blocking of flashboard Check the running condition of flashboard
4.5 Long-term halt

If the machine is out of service for long time, it is necessary to clean up both inside and outside of
the machine, and to remove dust, prevent machine rust and aging of rubber parts.
4.6 Spare parts

Within one year calculated from the delivery date (subject to invoice date), if any fault occurs
due to quality defect in normal service and maintenance, we will repair or replace parts
(excluding wearing parts) free of charge, excluding the fault caused by operation not
according to operation manual and human factors.
After one year calculated from the delivery date, we will continue to provide maintenance
service and ensure that users can use them, and the relevant costs shall be paid by users.
4.6.1 Spare parts
Some parts and components in the equipment will be gradually worn during service. The parts and
components are still used when they have been worn to certain degree, this may affect equipment
performance and cause dangerous accidents. These parts and components shall be replaced after a
certain period, and further we need to stock some parts and components. If not, your production will be
affected. Table 4-4 shows ordering and stock information of parts and components, and suggestions.
In ordering of parts and components, details of type, name and quantity of products shall be
provided, and the ordering form for spare parts shall be filled in (see Table 4-4 for ordering
form for spare parts), and it shall be sent to us by mail or e-mail in Excel format. If possible,
please attach the diagrammatic sketches of the components and parts.
In order to ensure performance of the equipment, please purchase the spare parts manufactured by the
original manufacturer.
22
4.6.2 Summary list of spare parts
Table 4-4 Spare parts list of gate
Qty Classif Deliv Recomm Replacing

Equipmen Part
No. Code (piece/ Supplier
t model name
set) ication ery ended frequency
Air
1 G01040100008 1 2 Hengli 1 1 B
cylinder
2 13010100580 Motor 1 2 SKF 2 1 B
TZMQ20×2 Limit
3 H02010044 2 2 Honeywell 0.5 4 B
0 series switch
4 TZMQ011002231 Sealing 1 1 Muyang 0.5 / A

strip
5 TZMQ011001401 Rolling 8 1 Muyang 0.5 / B

wheel
Air
6 G01040100012 1 2 Hengli 1 1 B
cylinder
7 13010100580 Motor 1 2 SKF 2 1 B
Limit
8 TZMQ25×2 H02010044 2 2 Honeywell 0.5 4 B
switch
5series
Sealing
9 TZMQ011002031 1 1 Muyang 0.5 / A
strip
Rolling
10 TZMQ011001401 10 1 Muyang 0.5 / B
wheel
Air
11 G01060100015 2 2 Hengli 1 1 B
cylinder
12 TZMQ011001491 Motor 2 2 SKF 2 1 B
Limit
switch
0 series
Sealing
14 13010100580 2 1 Muyang 0.5 / A
strip
Rolling
15 TZMQ011001401 10 1 Muyang 0.5 / B
wheel
Air
17 G01060100015 2 2 Hengli 1 1 B
TZMQ30×4 cylinder
0series
18 13010100580 Motor 2 2 SKF 2 1 B
23
Limit
19 H02010044 2 2 Honeywell 0.5 4 B
switch
Sealing
20 TZMQ011000511 2 1 Muyang 0.5 / A
strip
Rolling
21 TZMQ011001401 10 1 Muyang 0.5 / B
wheel
Air
23 G01060100012 2 2 Hengli 1 1 B
cylinder
24 13010100579 Motor 2 2 SKF 2 1 B
Limit
switch
0series
Muyang
Sealing
26 TZMQ011000511 2 1 0.5 / A
strip
Muyang
Rolling
27 TZMQ011001401 14 1 0.5 / B
wheel
Air
29 G01060100012 2 2 Hengli 1 1 B
cylinder
30 13010100579 Motor 2 2 SKF 2 1 B
TZMQ Limit
31 H02010044 2 2 Honeywell 0.5 4 B
40×50serie switch
s
Sealing
32 TZMQ011001851 2 1 Muyang 0.5 / A
strip
Rolling
33 TZMQ011001401 14 1 Muyang 0.5 / B
wheel
Air
35 G01060100008 2 2 Hengli 1 1 B
cylinder
36 13010100579 Motor 2 2 SKF 2 1 B
Limit
switch
0series
Sealing
38 TZMQ011001851 2 1 Muyang 0.5 / A
strip
Rolling
39 TZMQ011001401 18 1 Muyang 0.5 / B
wheel
24
Table 4-5 Spare parts list for 2-way diverter
Classificat Delive Replaci

Recommen
Qty Supplie
N Equipment Part ion ry ng
Code (piece/s ded
o. model name r
et) period frequen
stocks
(mont cy
G010401000 Cylind
1 1 2 Hengli 1 1 B
07 er
Electri
2 I02000005 c push 1 2 Nanhe 2 1 B
rod
Limit Honeyw
3 TBDQ25×25/30°se H02010044 2 2 0.5 4 B
switch ell
ries
Tippin
TZMQ30410
4 g 1 1 Muyang 0.5 / A
008
plate
DAA000204 Bearin
5 2 1 Guoxin 0.5 / B
01 g
G010401000 Cylind
6 1 2 Hengli 1 1 B
07 er
Electri
7 I02000005 c push 1 2 Nanhe 2 1 B
rod
TBDQ30×30/30°se Limit Honeyw

8 H02010044 2 2 0.5 4 B
ries switch ell
Tippin
TZMQ30610
9 g 1 1 Muyang 0.5 / A
007
plate
DAA000204 Bearin
10 2 1 Guoxin 0.5 / B
01 g
G010401000 Cylind
11 2 2 Hengli 1 1 B
54 er
TBDQ35×35/30°se Electri
12 ries I02000007 c push 2 2 Nanhe 2 1 B
rod
13 H02010044 Limit 2 2 Honeyw 0.5 4 B
25
switch ell
Tippin
TBDQ31210
14 g 2 1 Muyang 0.5 / A
002
plate
DAA000205 Bearin
15 2 1 Guoxin 0.5 / B
01 g
G010301000 Cylind
17 2 2 Hengli 1 1 B
50 er
Electri
18 I02000010 c push 2 2 Nanhe 2 1 B
rod
TBDQc25×25/30°s Limit Honeyw

19 H02010044 2 2 0.5 4 B
eries switch ell
Tippin
BDQC30310
20 g 2 1 Muyang 0.5 / A
008
plate
DAA000204 Bearin
21 2 1 Guoxin 0.5 / B
01 g
G010401000 Cylind
23 2 2 Hengli 1 1 B
07 er
Electri
24 I02000010 c push 2 2 Nanhe 2 1 B
rod
TBDQc30×30/30° Limit Honeyw

25 H02010044 2 2 0.5 4 B
series switch ell
Tippin
BDQC30510
26 g 2 1 Muyang 0.5 / A
003
plate
DAA000204 Bearin
27 2 1 Guoxin 0.5 / B
01 g
Note:
 Classification: 1 means parts and components manufactured by Muyang 2 means purchased
parts and components;
 Replacing frequency: A means within one year and B means one or more year;
 Some fasteners are not listed in this table.
26
4.6.3 Breakdown drawings of all parts
(1)Pneumatic gate
Fig.4-1 Assembly diagram for pneumatic gate series
Table4-6 a Code of TZMQ20×20 pneumatic gate

Spare parts of TZMQ20×20pneumatic gate
No. Code Designation Qty Remarks
1 TZMQ011001401 Rolling wheel 8
2 TZMQ011001411 Rolling wheel shaft 8
3 TZMQ019000951 Housing 1
4 TZMQ019000941 Flashboard body 1
27
5 TZMQ011002231 Baffle 2
6 TZMQ011002221 Clamping strip 2
7 TZMQ019000931 End plate 1
8 TZMQ011002311 Cylinder sealing 1
9 G01040101002 Cylinder 1
10 JX00003830 Solenoid valve_4V210-8F_AC220V_G1/4_hengli 1
Configured
when
installing
11 TZMQ011002061 Installation plate for solenoid valve 1
isolated
solenoid
valve
12 TZMQ011002101 Cover plate 1
13 TZMQ011002281 Outlet flange 1 Optional
14 JX00006034 Junction box 1
15 JX00006711 Cable clamp head 1
16 H02010044 Limit switch _SZL-VL-S-I_HONEYWELL 2 Optional
Configured
when
17 TZMQ011002261 Switch plate 2
installing limit
switch
18 TZMQ011002271 Sealing plate for switch base 2
19 TZMQ011002351 Switch check plate 2
Table 4-6b Code of TZMQ25×25 pneumatic gate
Spare parts for TZMQ25×25 pneumatic gate

6 TZMQ011002041 clamping strip 2
9 G01040101007 Cylinder 1
Configured
when
installing
isolated
solenoid
valve
28
16 H02010044 Limit switch_ SZL-VL-S-I_HONEYWELL 2 Optional
Configured
when
installing limit
switch
Table4-6c Code of TZMQ30×30 pneumatic gate

9 G01060101002 Cylinder 1
Configured
when
installing
isolated
solenoid
valve
Configured
when
installing limit
switch
29
Table 4-6d code of TZMQ30×40 pnuematic gate
9 G01060101002 Cylinder 1
Configured
when
installing
isolated
solenoid
valve
Configured
when
installing limit
switch
Table 4-6e code of TZMQ40×40 pnuematic gate

9 G01060101011 Cylinder 1
30
Configured
when
installing
isolated
solenoid
valve
Configured
when
installing limit
switch
Table 4-6f code of TZMQ40×50 pnuematic gate

9 G01060101011 Cylinder 1
Configured
when
installing
isolated
solenoid
valve
16 H02010044 Limit switch_SZL-VL-S-I_HONEYWELL 2 Optional
31
Configured
when
installing limit
switch
Table 4-6g code of TZMQ50×50 pnuematic gate

9 G01060101015 Cylinder 1
Configured
when
installing
isolated
solenoid
valve
Configured
when
installing limit
switch
32
(2)Electric gate
Fig.4-2 Assembly diagram for electric gate
33
Table 4-7a Code of TZMD20×20 electric gate
Spare parts for TZMD20×20 electric gate

4 TZMQ011002091 Flashboard 1
7 TZMD011000551 Moving block 1
8 TZMD011001151 Screw rod 1
10 TZMD011000561 Copper alloy shaft sleeve 1
11 TZMD019000461 End plate 1
12 TZMD30610004 Large gear wheel 1
13 TZMD011000641 Guard hood 1
14 TZMD011000591 Small gear wheel 1
15 TZMD011001141 Outlet flange 1 Optional
16 TZMD011000571 Positioning sleeve 1
17 13020400045 Motor 1
22 H02010044 Limit switch_ SZL-VL-S-I_HONEYWELL 2
Table 4-7b Code of TZMD25×25 elelctric gate

15 TZMD011001111 Outlet flange 1
34
17 13020400045 Motor 1
Table 4-7c Code of TZMD30×30 elelctric gate
Spare parts for TZMD30×30electric gate

17 13020400045 Motor 1
Table 4-7d Code of TZMD30×40 electric gate

Spare parts for TZMD30×40electric gate
35
17 13020400045 Motor 1
Table 4-7e Code of TZMD40×40 electric gate

17 13020400047 Motor 1
36
Table 4-7f Code of TZMD40×50 electric gate
17 13020400047 Motor 1
Table 4-7g Code of TZMD50×50 electric gate

37
17 13020400047 Motor 1
(3) Pneumatic “Y” shape 2-way diverter
Fig.4-3 Assembly diagram for pneumatic “Y” shape 2-way diverter
38
Table 4-8a Code of TBDQ25×25/30°pnuematic “Y” shape 2-way diverter
Spare parts for TBDQ25×25/30°pneumatic square 2-way diverter
1 TBDQ011000851 Clamping strip for observation window 2
2 TBDQ011000841 Observation glass 2
3 TBDQ011000831 Observation sealing gasket 2
4 TBDQ019000311 Housing 1 Welding parts
5 JX00006034 Junction box 1 Purchased parts
6 TBDQ30410002 Pressing plate 1
7 TBDQ30410008 Rubber plate 1
7 TBDQ019000341 Moving parts 1 Welding parts
Cylinder
Steam cylinder
_QGSFN2.50×200B.CA_double
9 G01040101015 1 with cylinder and
electric control_AC220V_including
valve
spare parts_ Hengli
10 TBDQ011001011 Installation plate for solenoid valve 1
11 TBDQ011000891 Cylinder bracket 1
Solenoid valve
Solenoid configured for split
12 WL00006111 1
valve_VF3230B-4D-02_hengli type steam
cylinder :AC220V
13 TBDQ011000911 Connecting rod 1
Bearing with
DAE09050403 2 Made in china
pedestal_UCFL204_common
14
Bearing with pedestal
DBA00002000 2 SKF
_FYTB20TF_SKF
15 TBDQ30310004 Upper backing plate of bearing 1 Shared parts
16 TBDQ011001031 Sealing strip 1
17 TBDQ011001021 Clamping strip 1
Table 4-8b Code of TBDQ30×30/30°pneumatic “Y” shape 2-way diverter

Steam cylinder
Cylinder_QGSFN2.50×200B.CA_double electric
control_AC220V_including spare parts_ hengli
valve
39
Solenoid valve
configured for split
12 WL00006111 Solenoid valve_VF3230B-4D-02_hengli 1
type steam
cylinder :AC220V
DAE09050403 Bearing with pedestal_UCFL204_common 2 Made in china
14
DBA00002000 Bearing with pedestal_FYTB20TF_SKF 2 SKF
Table 4-8b Code of TBDQ35×35/30°pneumatic “Y” shape 2-way diverter

Steam cylinder
Cylinder_QGSFN2.50×250B.CA_ double electric
control_AC220V_ including spare parts_ Hengli
valve
Solenoid valve
12 WL00006111 Solenoid valve_VF3230B-4D-02_hengli 1
type steam
cylinder :AC220V
DAA00020501 Bearing with pedestal_UCFL205_common 2 Made in China
14
DBA00002500 Bearing _FYTB25TF_SKF 2 SKF
40
(4) Pneumatic side 2-way diverter
Fig.4-4 Assembly diagram for pneumatic side 2-way diverter
41
Table 4-9a Code of TBDQc25×25/30°pnuematic side 2-way diverter
Spare parts of BDQC25×25/30°pnuematic square type side 2-way diverter

4 BDQC019000341 Housing 1 Welding parts
6 BDQC30310009 Pressing plate 1
7 BDQC30310008 Wear-resisting plate 1
7 BDQC30310010 Door plate 1 Welding parts
Steam cylinder
Cylinder_QGSN2.50×160B.CA_double electric
control_AC220V_including accessory_ hengli
valve
Solenoid valve
configured for
12 WL00006111 Solenoid valve_VF3230B-4D-02_Hengli 1
split type steam
cylinder :AC220V
DAE09050403 Bearing with pedestal_UCFL204_common 2 Made in China
14
DBA00002000 Bearing with pedestal _FYTB20TF_SKF 2 SKF
16 BDQC30310013 Sealing strip 1
Table 4-9b Code of TBDQc30×30/30°pnuematic side 2-way diverter

Spare parts of BDQC30×30/30°pneumatic square type side 2-way diverter
4 BDQC019000391 Housing 1 Welding parts
7 BDQC30510003 Silica gel plate 1
7 BDQC30510004 Door plate 1 Welding parts

Steam cylinder
Cylinder_QGSFN2.50×200B.CA_double electric
control_AC220V_including accessory_ Hengli
valve
42
Solenoid valve
12 WL00006111 Solenoid valve_VF3230B-4D-02_Hengli 1
type steam
cylinder :AC220V
13 BDQC011000761 Connecting rod 1
14
17 BDQC30510011 Clamping strip 1
43
(5) Electric “Y” shape 2-way diverter
Fig.4-5 Assembly diagram for electric “Y” shape 2-way diverter
44
Table 4-10 a Code of TBDD25×25/30° electric “Y” shape 2-way diverter
Spare parts of TBDD25×25/30°electric “Y” shape 2-way diverter
2 TBDD02560003 Touch arm 1
Made in
DAE09050403 Bearing with pedestal_UCFL204_common 2
3 China
DBA00002000 Bearing with pedestal _FYTB20TF_SKF 2 SKF
4 TBDD02560002 Switch bracket 1
5 TBDQ30310004 Upper backing plate of bearing 2
6 TBDD019000071 Housing 1
9 TBDQ011000831 Observation window sealing 1
13 TBDQ019000341 Moving parts 1
14 I02000010 Electric push rod 1
15 TBDD011000131 Push rod bracket 1
16 TBDQ011000911 1
Table 4-10b Code of TBDD 30×30/30°electric 2-way diverter

3
16 TBDQ011001331 1
45
Table 4-10c Code of TBDD 35×35/30°electric 2-way diverter

DAA00020501 Bearing with pedestal_UCFL205_common 2 Made in China
3
DBA00002500 Bearing _FYTB25TF_SKF 2 SKF
46
(6) Electric side 2-way diverter
Fig.4-6 Assembly diagram for electric side 2-way diverter
47
Table 4-11 a Code of TBDDc25×25/30°elelctric side 2-way diverter
Spare parts of BDDC25×25/30°elelctric side 2-way diverter
3
6 BDDC019000121 Housing 1
12 BDQC30310008 Wear-resisting plate 1
13 BDQC30310010 Door plate 1
Table 4-11b Code of TBDDc30×30/30°electric side 2-way diverter

Spare parts of BDDC30×30/30°electric side 2-way diverter
3
6 BDDC019000141 Housing 1
12 BDQC30510003 Silica gel plate 1
13 BDQC30510004 Door plate 1
16 BDQC011000761 Connecting rod 1
48
4.6.4 Ordering list for spare parts
Table 4-7 Ordering list for spare parts
Model of Power of Ex-works
equipment main motor No.
Name of Contact person and
manufacturer phone number
No. Code number Designation Qty. Remarks
Note: this table can be copied or made in Excel format.
49
5 Appendix
5.1 Attached documents
No. Designation Unit Qty. Remarks
1 Operation manual of the product 1
2 Quality certificate of the product 1
See Operation manual of

3 Ordering form for spare parts 1
the product
See Operation manual of

4 Attached documents 1
the product
5.2 Contact information
Company name Add. ⁄Tel ⁄ Fax
Add: No.1 Huasheng Road, Yangzhou, Jiangsu, China

Code :225127
Jiangsu Muyang Holdings Co., Ltd.
TEL:(+86-514-87848888/85828888)
FAX:(+86-514-87848777/87848899)
50
5.3 Muyang TZMQ/D, TBDQ /D (List of operation manuals)
Name of equipment: Muyang ZMQP/ZMDP series gate
REV Nov. 2014
Date of
Rev. Item Description Page Revised by Remarks
Revision
Original
0 I Total Nov. 2013
revision
10
51
Integrated
Solution
Provider
Jiangsu Muyang Holdings Co., Ltd
No.1 Huasheng Road, Yangzhou, China 225127
Tel: +86-514-87848880 Fax: +86-514-87848686
www.muyang.com mypublic@muyang.com
52

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Muyang TZMQ/D, TQBD/D

1.2 Description of warning marks

accidents, please be sure to operate this equipment according to

relevant stipulations of safety attention points.

This mark expresses that in order to avoid potential dangerous

accidents and serious injury accidents, please operate this equipment

according to relevant stipulations of safety attention points.

moderate injury accidents, please operate this equipment according

to relevant stipulations of safety attention points.

Table 1-2 Safety marks used for this type Gate

No. Designation Ordering code Contents

Fig.1-3 Position for affixing safety marks

1.5 Attention points for safety in transport, storage and installation

1.6 Attention points for safety in operation, inspection and maintenance

1.7 Personal protection

2 General description of equipment

2.1 Application and adaptability

1. Control element 2.Driving element 3.Junction box 4.Cover plate 5.Flashboard

Fig.2-1 Schematic diagram for gate structure

2.3 Equipment components

Fig.2-3 Housing of gate/valve

Fig.2-4 Flashboard of gate

Fig.2-5 Tipping plate of 2-way gate/valve

2.3.3 Driving element

Fig.2-4 Driving element for gate/valve

2.3.5 Cover plate

2.4 Basic specifications

T ZM Q/D/S □×□ □×□

Product specification: width for gate, cm

Product specification: cylinder effective stroke, cm

Driving type: Q: pneumatic / D: electric / S: manual

Variety code: gate

Specialty code: general grain and oilseed machinery.

Model and specifications of the 2-way diverter are as follows:

Product specification: distribution angle

Production specification: dimension of feeding inlet, cm

Driving type: Q: pneumatic / D: electric

Variety code: 2-way diverter

Specialty code: general grain and oilseed machinery.

Item Material passing

TZMQ25×25 QGSFN2.50×250B.FA 0.6 1178 989 0.06

TZMQ30×30 QGSFN2.63×300B.FA 0.6 1870 1681 0.09

TZMQ30×40 QGSFN2.63×300B.FA 0.6 1870 1681 0.12

TZMQ40×40 QGSFN2.63×400B.FA 0.6 1870 1681 0.16

TZMQ40×50 QGSFN2.63×400B.FA 0.6 1870 1681 0.2

TZMQ50×50 QGSFN2.63×500B.FA 0.6 1870 1681 0.25

Item Material passing

TZMD20×20 DRS71S4 370 2.55 1.24 0.04

TZMD25×25 DRS71S4 370 2.55 1.24 0.06

TZMD30×30 DRS71S4 370 2.55 1.24 0.09

TZMD30×40 DRS71S4 370 2.55 1.24 0.12

TZMD40×40 DRS71M4 550 3.8 1.62 0.16

TZMD40×50 DRS71M4 550 3.8 1.62 0.2

TZMD50×50 DRS71M4 550 3.8 1.62 0.25

Working Material flow

TBDQ25×25/30° QGSFN2.50×200B.CA 1178 989 0.06

TBDQ35×35/30° QGSFN2.50×250B.CA 0.6 1178 989 0.12

TBDQc25×25/30° QGSFN2.50×160B.CA 0.6 1178 989 0.06

TBDQ30×30/30° QGSFN2.50×200B.CA 0.6 1178 989 0.09

TBDD30×30/30° DT100-18-I 120 980 0.09

TBDD35×35/30° DT100-25-I 120 980 0.12

BDDC25×25/30° DT100-28-I 120 980 0.06

TBDD30×30/30° DT100-28-I 120 980 0.09

2.5 Technical parameters