Muyang SFSP112E Series

Hammer Mill

Operation Manual

Prior to use, please read through this operation manual

carefully and keep it properly for reference in future.
Foreword
1. Thanks for your purchase of Muyang SFSP112E Hammer Mill.
2. This Operation Manual is an important technical document for safe and correct operation of the
hammer mill.
3. Prior to operation, please read this operation manual over carefully and get to know the safety
instructions, performances, requirements for installation and operation etc. of the hammer mill in order to
adroitly operate and use this machine to create more benefits.
4. This machine must be operated in accordance with this Manual. Improper operation or breach of the
operation regulations will cause severe loss.
5. Following are Safety-Alert Symbol and signage words in this Manual.
① ② ○
3

6. Prior to use, please read through this Manual and well understand the signage words, especially the
DANGER ones.
7. Operation and maintenance personnel should read this Operation Manual carefully before they carry
out the operation and maintenance of the equipment.
8. Keep the Manual in a place near the machine for your convenience to look it up at any moment.
9. Please operate and maintain this machine with thorough understanding of this Operation Manual.
10. Please contact our Company to purchase a new Operation Manual for the equipment in case the
manual is missing or damaged.
11. If the machine is transferred to the third party, please pass this Manual along with the equipment.
12. Attention, following are some explanations about the applications and the warranty of the machine.
① Application: grinding of various granular raw materials for feed
② Warranty item: the hammer mill body
③ Warranty period: within 1 year after purchase of the equipment, except wearing
parts
Notes：
（1）Muyang reserves the copyright of this document and related contents. The recipient of this Manual
shall recognize the copyright and shall not provide the document wholly or partially to the third party
without the authorization in writing from Muyang beforehand, and shall not use it for other purpose.
（2）The relative technologies and parameters should change without notice.
（3）The foreign language edition of this Operation Manual is translated based on the Chinese version of
this Operation Manual of Jiangsu Muyang Holdings Co., Ltd, therefore, in case of divergence, the
Chinese version of this Operation Manual shall govern.
 Contents
1 Safety ............................................................................................................................................. 1-1
1.1 Environment conditions ................................................................................................... 1-1
1.2 Explanation of warning signs .......................................................................................... 1-1
1.3 Explanation of safety signs ............................................................................................. 1-3
1.4 General safety instructions ............................................................................................. 1-4
1.5 Safety instructions for transportation, storage and installation.................................. 1-5
1.6 Safety instructions in operation, inspection and maintenance .................................. 1-6
1.7 Personal protection .......................................................................................................... 1-8
1.8 Explosion Protection: Countermeasures against dust explosion and fire hazard .. 1-9
1.8.1 General housing keeping ................................................................................................ 1-9
1.8.2 Regular inspection and maintenance .......................................................................... 1-10
1.8.3 Electric apparatus........................................................................................................... 1-10
1.8.4 Smoking and welding..................................................................................................... 1-10
1.8.5 Beware of static electricity ............................................................................................ 1-11
1.9 Other safety precautions (environmental protection measurements) .................... 1-11
2 General description ...................................................................................................................... 2-1
2.1 Application and adaptability ............................................................................................ 2-1
2.2 Features ............................................................................................................................. 2-1
2.3 General outline and main structure properties............................................................. 2-1
2.3.1 General outline ................................................................................................................. 2-1
2.3.2 Working principle .............................................................................................................. 2-2
2.3.3 Structure of main components ....................................................................................... 2-3
3 Hammer mill specifications ............................................................................................................ 1
3.1 Main technical parameters ................................................................................................. 1
3.2 Specifications ....................................................................................................................... 1
3.3 Working condition ................................................................................................................ 1
3.4 Model composition and nomenclature ............................................................................. 1
4 Transportation, installation and adjustment.............................................................................. 4-1
4.1 Transportation ................................................................................................................... 4-1
4.2 Mechanical installation .................................................................................................... 4-2
4.3 Electric installation ........................................................................................................... 4-4
4.4 Equipment adjustment ..................................................................................................... 4-6
5 Service and operation .................................................................................................................. 5-1
5.1 Precautions before operation ......................................................................................... 5-1
5.2 Preparation and inspection before operation ............................................................... 5-1
5.3 Operations and production with safety.......................................................................... 5-2
5.3.1 Operations ......................................................................................................................... 5-2
5.3.2 Production with safety ..................................................................................................... 5-2
目录 2
6 Inspection, repair and maintenance .......................................................................................... 6-1
6.1 Instructions for inspection, repair and maintenance ................................................... 6-1
6.2 Daily inspection and regular inspection ........................................................................ 6-1
6.3 Mechanical maintenance ................................................................................................ 6-3
6.4 Replacement and maintenance ..................................................................................... 6-3
6.4.1 Screen replacement ......................................................................................................... 6-3
6.4.2 Hammer replacement ...................................................................................................... 6-3
6.4.3 Bearing cleaning and replacement ................................................................................ 6-5
6.4.4 Adjustment of clearance between hammer tip and screen ........................................ 6-6
6.4.5 Replacement of screen holder ....................................................................................... 6-7
6.5 Malfunction and troubleshooting .................................................................................... 6-9
6.6 Tools for repair and maintenance ................................................................................ 6-11
6.7 Spare parts ...................................................................................................................... 6-12
6.7.1 Spare parts ...................................................................................................................... 6-12
6.7.2 List of electric spare parts ............................................................................................. 6-13
6.7.3 Exploded diagram of various sections ........................................................................ 6-14
6.7.4 Ordering list of spare parts............................................................................................ 6-29
7 Appendix ........................................................................................................................................ 7-1
7.1 Documents with shipment ............................................................................................... 7-1
7.2 Contact information .......................................................................................................... 7-1
Company name .................................................................................................................................... 7-1
Address/Telephone/Fax....................................................................................................................... 7-1
Jiangsu Muyang Holdings Co., Ltd .................................................................................................... 7-1
Add: No.1, Huasheng Road, Yangzhou, Jiangsu, China ............................................................ 7-1
Post code：225127 ............................................................................................................................. 7-1
TEL： （+86-514-87848888） ............................................................................................................. 7-1
FAX： （+86-514-87848777） ............................................................................................................. 7-1
7.3 Muyang SFSP112E Series Hammer Mill (list of Operation Manuals) ...................... 7-1
8 List of revised contents vs. original edition ............................................................................... 8-1

目录 2
1 Safety
1.1 Environment conditions
In order to operate the equipment safely, please install it according to following operation
conditions.
（1）Install the equipment indoors with following conditions:
Ambient temperature range: -10～+40℃
Relative humidity range: 30%~85%
Altitude: less than 1000m
Keep indoor clean and well vented
Keep the equipment far away from corrosive gas, inflammable & explosive gas, and
steam
（2）Power source: Refer to the nameplate for voltage and frequency; Air pressure ≧
0.6Mpa.
（3）To facility use, operation, maintenance, and inspection of the machine, please reserve
adequate clearances around (Refer to scaled drawing for installation in chapter 4).
（4）Please place the equipment level.
（5）The allowed vibration by complicated environmental conditions may not exceed
12 mm·s-1 .

1.2 Explanation of warning signs

（1）In order to well understand this operation Manual, the safety warning signs are
categorized into the following groups.
（2）These warning signs have been set up according to the operating regulations and
safety precautions for the equipment. In order to avoid dangerous accidents, this
Operation Manual also includes detailed preventive measures. Please operate the
equipment according to the instructions based on comprehensive understanding of
warning signs.

Table1-1 Safety signs

This sign expresses that in order to avoid death and serious injury
accidents, please be sure to operate the equipment according
to relevant stipulations of safety instructions.

1-1
This sign expresses that in order to avoid potential dangerous
accidents and serious injuries, please operate the equipment
according to relevant stipulations of safety instructions.

This sign expresses that in order to avoid minor and potential

moderate injuries, please operate the equipment according to
relevant stipulations of safety instructions.

1-2
1.3 Explanation of safety signs

（1）Relevant safety signs are posted at the corresponding dangerous positions of the
equipment related to personal safety as shown in Fig.1-1.
（2）All the safety signs are indicated in Table 1-1. Please understand the contents in Table
1-1 carefully and install, adjust, operate, maintain and inspect the equipment
accordingly.
（3）Please place these safety signs near the equipment.
（4）When these safety signs have fallen off or been damaged, please replace them with
new ones.
（5）Please contact our company to order new safety signs.

Sig.1-1 Schematic diagram of equipment safety signs

Following are the explanations of safety signs in Fig.1-1:

1-3
 Safety sign of "Beware of electric shock"

Safety sign at the access door

Beware of injury by the machine

Reminder: Conduct repairing and maintenance according to the Operation Manual.

Reminder: It is required to wear auditory guards.

Do not remove the safety guards.

1.4 General safety instructions

（1）The said equipment operators refer to all personnel who should participate in
operation,

1-4
 （2）The equipment operator must possess satisfactory understanding of the Operation
manual.
（3）The owner has the duty and obligation to educate all operation personnel with the
safety instructions of the Operation Manual for the equipment.
（4）While obeying all the safety instructions herein, the users must comply with all other
safety regulations and stipulations to prevent accidents.
（5）All related employees should receive safety training. The enterprise management
should be in charge of the training and observe the national, local and company's
other safety regulations.
（6）The equipment is used for the grinding of various granular raw materials. If the
equipment is not operated according to the Operation manual, all the responsibilities
for any accidents or damages to the equipment shall not be borne by manufacturer
and commission agent.
（7）Please install, use and operate the equipment correctly. Whoever taking off guards or
signs to destroy their function should be responsible for the safety consequences.
（8）Any changes to the equipment may not alter the functions and safety performances of
the equipment.
（9）Be sure to run the hammer mill under strict compliance with all regulations for
prevention of accidents.
（10）If any accidents are caused due to failure in obeying the stipulations of the Operation
Manual and the control system for Muyang equipment is not used as per the
conditions mentioned above, Muyang will deny any responsibility. If Muyang is
required to take the responsibility, we will reserve the right to investigate and affix the
liability of the party who is responsible.

1.5 Safety instructions for transportation, storage and installation

（1）The equipment must be placed and handled by professionals.

（2）Use designated tools (steel cable, crane, hoist etc.) to lift the equipment according to
the specified sequence and method.
（3）Authorized staff only for entering the site to perform lifting operation.
（4）In order to prevent serious injury accidents, no one is allowed to present under the
equipment being lifted.
（5）The capacity of hoisting tools should be greater than total weight of the equipment.
（6）For temporary storage of the equipment, place the equipment level and indoors. Keep
the room clean and at a constant temperature.

1-5
 （7）For transportation, it is not allowed to damage the equipment by packing. Report to
the manager immediately in case of any machine damage or missing parts by
transportation.
（8）In installation, allow enough clearances for future maintenance and part replacement
of the equipment.
（9）Prior to installation, all machine parts must be kept in their original package. The
machine parts and packing boxes should be properly covered and stored in places
sheltered from rain, sunlight and damp.
（10）The cover plate, protection hood or guard grating are usually installed and delivered
together with the machine. They can only be disassembled with tools. And the
machines required with the protection devices can never be put into work until such
devices have been properly installed.

1.6 Safety instructions in operation, inspection and maintenance

（1）The operation, inspection, repair and maintenance of the equipment shall be carried
out only by the trained technical personnel according to the applicable specifications
provided together with the equipment. Electric installation shall be performed only by
professionals in their practice per the relevant electric safety standards.
（2）Whenever maintenance or repairing is to be done, cut the power off so as to prevent
the motor from unauthorized start.
（3）Shut down the power for maintenance and installation. For operation, installation,
repair and maintenance, be sure to turn off and lock the main power switch and
place the construction signs on the workshop gateway, in front of the electric
control cabinet in the control room, and near the hammer mill respectively, to
prevent the motor from accidental tripping.
（4）In operation, watch the positions with attached safety signs.
（5）Do not operate when the safety protection device and access door are open. Do
not open the access door until the machine comes to full stop.
（6）If any trouble occurs to the safety protection device of the access door, please
repair or replace it at once.
（7）Do not dismount, cover or bypass the safety protection devices at liberty. Never
open them until the machine has completely stopped. Start the machine only
when these safety protection devices are in good order.
（8）The access door is equipped with the limit switch as security mechanism for door
safety of opening. It must be correctly wired as per requirement to ensure the
power-off when the access door is opened, and additionally in such case the

1-6
 machine cannot be started. Owing to the fact that this security mechanism is
related to life safety, it can never be removed or malfunctioned! Whenever there
is anything wrong with such mechanism, it should be repaired or replaced
promptly.
（9）When the machine is scheduled to stop, prevent the hammer mill from being
started by any unauthorized manner.
（10）Do not take the coupling guard off except for the equipment maintenance.
（11）When the safety guards or access door have to be opened or the safety
devices have to be disassembled in order to inspect, adjust, repair and maintain
the equipment or replace the parts, required safety action plans must be in
place prior to such operations.
（ 12 ） When the machine is in running, never put fingers near the running
components. Do not do such work as inspection, maintenance and cleaning etc.
until the rotor in the hammer mill has completely stopped.
（13）When performing maintenance and inspection work with a welder or other tools
that can generate sparks, take strict safety precautions against dust explosion
and combustion (refer to "Explosion protection").
（14）If the parts are damaged, please repair or replace them immediately.
（15）Ensure the safety of the electric system. Before the electric circuit is cut off, do
not open the terminal box to avoid electric shock.
（16）The electric control system of the hammer mill must comply with the following
instructions. Otherwise, the technical safety responsibility of the supplier will be
denied.
① The electric control system of the hammer mill must be supplied by Jiangsu
Muyang Holdings Co., Ltd.
② The equipment must be checked up by an expert from Muyang Holdings
Co., Ltd before commissioning.
③ The electric control is a part of the safety regulations for accident
prevention.
④ Prior to commissioning, the control system must be tested by an expert
from Muyang Holdings Co., Ltd according to the testing list and a permit will
be signed off by the expert.
⑤ If the control system for Muyang equipment does not go through the
conditions above, Muyang will deny any responsibility. If Muyang Holdings
Co., Ltd is required to take the responsibility, we will reserve the right to
investigate and affix the liability to the party who is responsible.

1-7
1.7 Personal protection

（1）All the mechanical equipment manufactured by Jiangsu Muyang Holdings Co., Ltd holds safety

devices that are consistent with modern technical frontier and generally effective safety rules

prior to leaving factory so that the customers can use the machines in accordance with the

regulations.

（2）If the operators employed lack of communication skills, the owner has the responsibility to

explain to them clearly where danger exists and warn them that special attention should be

exercised.

（3）In order to ensure safety and health for the workers during production process, it is necessary

to use personal protection equipment (such as gloves, breathing masks and safety shoes)

during operation.

（4）Execute the special regulations on accident prevention in the operation manual provided by

Muyang.

（5）The enterprises are obligated to execute following regulations to ensure operators' safety.

① The guard of the coupling must be mounted at any time and kept in place. It is very

dangerous when they are opened or dismantled. It may cause casualty accident.

② Keep the safety limit switches in good order. Never bypass or discard them.

③ Switch the drive motor off completely to stop the machine for inspection, commissioning,

repair and maintenance, which can be accomplished through a full-phase cut-off and lockable

switch installed near the machine or on the operation desk or the control panel on site. It is not

enough only to screw off the fuse wire!

④ If the machine needs other energy like pneumatic, hydraulic, steam and hot water, it is

necessary to cut off their energy supply or turn off the switches, and to release the pressure in

the internal pipeline system of the machine.

⑤ As for handling heated or cooled parts and components of the machine, watch for the

danger of burning or scalding, frostbiting.

⑥ If you have pressed the emergency-stop switch to shut down the machine and you want to

reset the switch, it is not permissible to only re-press this button rather to turn on the main switch

to restart the machine.

⑦ If some machines are equipped with a partial shutdown system, especial care should be
1-8
 exercised. Read the instruction manuals attached with the machine carefully. In such machines

with a partial shutdown system, temperature will rise because pressure or vacuum will build up

after in service for a while.

⑧ Cleaning, lubricating and oiling of the machine or its parts and components may go only

when the machine is not in running. If you have to climb on or enter the machine to do such

work, the following rule shall be mandatory without exception: cut the motor power supply off

completely and lock out the switch with warning tag attached, then fix the rotor of the

hammer mill before entering the hammer mill. Follow safety measures for climbing as well.

⑨ Be careful: never do sampling from inside of the machine unless there is no any danger.

Usually, the samples can be taken from the pipe under the machine instead of inside of

machine.

⑩ Clean out the deposited dust, dirt and materials frequently. Keeping the machine clean can

enhance production safety and the housekeeping level of workshop and is also beneficial to

prevent dust explosion.

■In case of oil (grease) leakage, clean it up immediately and seal well the place where leakage

occurs. Oil or grease leakage on the floor will easily bring hazards to the operators.

■During operation, the machine must be equipped with safety devices, which may be neither

removed and abandoned nor reduced in functions. Otherwise, Muyang will not be responsible for

any accidents resulted wherefrom, and reserve the right to ascertain where the responsibility lies.

1.8 Explosion Protection: Countermeasures against dust explosion and fire hazard

1.8.1 General housing keeping

① Keeping the work place with combustible dust free is an essential condition for production

safety.

② Try not to pile bagged or bulk materials between machines.

③ In order to reduce dust emission to surrounding areas, keep all conveying devices, cyclone,

filter bags in good condition without any leakage especially pipes and covers of the conveying

devices.

④ In order to reduce dust explosion hazard, clean dusts out frequently and effectively

everywhere.

1-9
 ⑤ Keep all motors free of deposited dusts.

1.8.2 Regular inspection and maintenance

① Check the safety devices such as speed monitor or the like apparatus regularly, at least once a

week.

② Check and clean the magnetic separator, at least once a day.

③ In order to avoid heat generation, check the functions of all main shafts and bearings, at least

once a week, and to fill up with lubricant on regular basis.

1.8.3 Electric apparatus

Regularly check the electric apparatus and articles and keep the following in mind:

① Do not use any flashlights and other lamps without shielding or explosion-proof glass.

② Do not use any extended cables or electric heater.

③ Repair or replace the electric apparatus and equipment immediately if any failure occurs.

④ Do not install the cables without conduits on the floor.

⑤ Cut off the power supply of the machine after work.

⑥ Assign an electrician to check the insulation of all the power lines of electric network

according to relevant regulations, at least once a year.

1.8.4 Smoking and welding

① Smoking is forbidden, which is applicable to all workers and staff of the enterprise as well as

guests, customers, outcomers, and drivers visiting the plant.

② If in need to use the tools such as welding machine or soldering lamp (flame soldering lamp)

etc. for repair or installation, do as best as possible to arrange the work in a special workshop

or on a designated site.

③ In case of occasional welding or the like work directly in production area or warehouse,

submit a written application to a related supervisor in advance for written approval. Perform

such operations only with particular safety measures in place, such as laying water soaked

canvas or the covering canvas special for the surrounding area with fire extinguishers readily

available. After completion of the operation, monitor the welding site and the surrounding area

for at least 10 hours.

1-10
 ④ The gas cutting sparks are very dangerous. They can travel across through the narrow

clearance of walls and drop downstairs or to the next rooms, or even fly off 10m away in

distance. If the sparks drop in dusts, fire accidents may occur at any time.

⑤ Welding is prohibited on a running conveyor. If the welding work is required, shut down the

machine first, and then make a thorough cleaning and isolate both sides of the welding site

tightly with materials like mineral wool to avoid connection with other conveying devices, silos

or tanks. If the work is to be done on the chutes or conveying pipes, it is necessary to

disassemble them or disconnect their lower ends with silo or tank and seal them to avoid

welding sparks entering the conveying pipes or silos.

1.8.5 Beware of static electricity

To ensure the safety of electric circuits and avoid explosion resulted from spark discharge,

remove the paint coat at the electric connections.

1.9 Other safety precautions (environmental protection measurements)

If you decide not to use the machine any longer after it is used for a certain number of years

(about 8-10 years), take the following measures for environmental protection and parts

reutilization.

（1）Drain the liquids inside of the machine (like motor oil, gearbox oil, brake oil and coolant etc.)

into special containers and send them to the designated workshop.

（2）Pick up the plastic parts for reutilization.

（3）Sort out the metal parts for special handling.

1-11
2 General description

2.1 Application and adaptability

This hammer mill is specially designed for grinding various granular feedstuffs such

as corn, sorghum, wheat, cracked cakes and others materials. It is extensively

applicable for grinding granular raw materials in various livestock feed mills, aqua

feed mills, alcohol plants, lemon plants, food factories and edible oil mills.

2.2 Features

① With advanced design of tear-drop screen in grinding chamber and W-shape

toothed plate for second grinding, the production output is increased

dramatically.

② Optimized arrangement of hammers to improve grinding efficiency.

③ The rotor capable of both forward and reverse rotations has greatly enhanced

the service life of wearing parts.

④ Interlock safety device installed on the access door ensures that the motor

cannot be started when the access door is open.

⑤ Equipped with an advanced VFD rotary feeder or a magnetic belt feeder, the

machine works more reliably.

⑥ Various accurate detection instruments including dynamic balancing device with

high precision ensure much smoother running, lower noise level and more

satisfactory performance.

2.3 General outline and main structure properties

2.3.1 General outline

The hammer mill uses a structure of welded steel plates with motor & rotor installed

on the same base and is directly driven by an elastomeric pin coupling. The rotor is

calibrated by dynamic balance. Its forward and reverse rotations should benefit the

2-1
 service life of wearing parts. The access door is equipped with a safety interlock

device to ensure that the motor cannot be started while the access door is open.

The feeding inlet is located at the top of the hammer mill and can fit different feeding

mechanisms. The hammers are put in place symmetrically.

2.3.2 Working principle

The materials to be ground are fed in from the inlet on top of the machine by an

auxiliary feeder and enter the grinding chamber from the left or right side via a

guiding plate. The materials are ground gradually under the impact of hammers

rotating at a high speed and the rubbing action against the screen, then pass

through the screen apertures under the effects of centrifugal force and airflow before

being discharged from the outlet at base frame.

2-2
2.3.3 Structure of main components

（1）Machine base: It serves the function to connect and support the parts of the

hammer mill and makes all as a whole. The ground material is discharged from the

outlet under the machine base.

（2）Upper housing: The top part has a feeding inlet while the lower part is connected to

the machine base. The screens are positioned at both sides together with rotor to

form the grinding chamber where the material is ground.

（3）Rotor: The rotor consists of a main shaft, hammer support structure, shaft pins,

hammers, bearings etc. It is the main moving part of hammer mill. The rotor rotates

at high speed and must be dynamically balanced after installed without pin shafts

and hammers assembled in place.

（4）Sliding access doors: Slide to open the access doors when replacing screens or

hammers. The screens should be tightly pressed by the access doors to their

positions.

（5）The feeding guide mechanism: It guides the feeding flow to enter the grinding

chamber from the left or right side of the machine. Movement of the material

guiding plate is controlled by the cylinder with electric diverter valve so the motor

rotation will be automatically changed to set the feeding direction by limit switch

that ensures the tangential feeding.

1. Feeding guide mechanism 2. Machine base 3.Sliding access door 4. Motor

5. Rotor 6. Screen hold-down mechanism 7.Upper housing
Fig.2-1 Structure diagram of the hammer mill

2-3
3 Hammer mill specifications

3.1 Main technical parameters

Model and type SFSP112×40E SFSP112×60E SFSP112×80E SFSP112×110E

Main shaft speed

1800
(r/min)

Power（kw） 75/90/110 110/132/160 200/220/250 250/315/350

Number of 84
40 64 124
hammers (Pieces)

Machine weight 4230～4400

2810～3250 3640～3800 4950～5400
(Kg)

Service scope of
≥φ1.0
screen aperture

Table 3-1 Main technical parameters

3.2 Specifications

Refer to Table 3-2 for the required air volume

Model and type SFSP112×40E SFSP112×60E SFSP112×80E SFSP112×110E

Air volume
3780 5400 8100 10800
required（m3/h）

Fan model 9-26-9D/30K

9-26-4.5A/11KW 9-19-9D/15KW 9-19-9D/22KW
(recommended) W

Table 3-2 Specifications

Note: The specifications above work under the following conditions. The raw material is

corn with the moisture < 14% and the bulk density > 0.72t/m3. The diameter of the screen

aperture is ф3 mm with total open area not lower than 33%.

3-1
3.3 Working condition

Material characteristics

Particle size of materials: Edge length less than 8mm

Bulk density: 0.15~0.8kg/dm3

Moisture: less than 18%

Environmental conditions

Temperature：-15～40°C

Relative humidity: below 90%

Altitude: not exceeding 1000m

Working voltage should be stable, permissible voltage deviation within ±5%.

Note: When the attitude exceeds 1000m, the temperature of motor will rise

because of the thin air. While surrounding temperature gets below -15 °C,

grease should be replaced with proper one.

3.4 Model composition and nomenclature

S FS P 112 × □

Product code: width of grinding chamber

Specification code: Rotor rotating diameter

Model code: Hammer type

Assortment code: Grinder

Industry code: Feed processing machinery

3-2
4 Transportation, installation and adjustment

4.1 Transportation

（1）Hoisting

① The cables should be tied to the machine base for hoisting. If using a

forklift, make sure to put the machine anchoring foot not the other parts of

the machine on the arms of the forklift.

② In order to avoid equipment damage, the cables shall be capable of

handling the weight of the hoisted equipment and long enough. The

carrying capacity of the hoist shall be more than 1.2 times of the equipment

weight to be hoisted.

（2）Transportation

① For shipment before ex-works, whether to use a packing case is

determined according to actual conditions. If a packing case is not used in

transportation, water-proof protection shall be taken and the goods shall be

prevented against collision and overturn of the equipment.

② If a packing case is used, the complete machine and accessories shall be

fixed securely inside of the case and proper clearances shall be reserved

from the boards of the packing case to avoid collision and damage in

transportation. If the height is in excess of the standard, partial packing is

advised.

③ During transportation, any overturn, heavy loads or collision are not

allowed onto the machine body.

（3）Storage

① If the machine is to be stored in an open air, the facilities for prevention

from rain, sunshine and water accumulation should be available. When the

machine is to be stored indoors, the measures for ventilation and damp

proof shall be taken.

② The equipment should be stored in ventilated, dry and cool place for

4-1
 long-term storage with damp proof measures. The exposed surfaces

without painting should be covered with rust-proof oil.

4.2 Mechanical installation

（1）The hammer mill is delivered generally as a complete set. Check for any

damage by transportation first at unpacking.

（2）The main shaft and motor are directly connected by elastomeric pin coupling.

The motor is installed right on the machine base by screws. The mill is sitting on

the base through vibration dampers.

（3）Due to the high noise level of the hammer mill at working, it is suggested to put

the machine in a basement or an isolated room. The site for installation should

be solid and spacious. Leave sufficient clearances for maintenance and

replacement of parts. For the installation dimensions, please refer to Fig. 4-1

Scaled drawing of installation.

4-2
 A

194
minQmm

1650
min1000mm

890

720
1596

B
P
1:15
A 6xO 18
4xR5 12.5
430
350
E

nxO 11

901
1216

1216
12.5
L

K
M
N

55 F G

Fig. 4-1 Scaled diagram of SFSP 112E Series Hammer mill

Dimensions
Model & specs
E F G H J K L M N P Q n

SFSP112×40E 390 780 1400 2280 2400 420 150 460 500 400 400 10

SFSP112×60E 390 780 1610 2500 2610 630 230 670 710 610 600 10
SFSP112×80E 390 990 1710 2800 2920 830 290 870 910 810 800 10
SFSP112×110E 394 1274 1928 3312 3422 1124 388 1164 1204 1100 1100 16

Table 4-1 Dimensions of SFSP112E Hammer mill

4-3
4.3 Electric installation

（1）The schematic diagram of control for SFSP112E series hammer mill is shown in
Fig. 4-2 and Fig. 4-3.
（2）The mill should be equipped with a relevant starter, safety devices and electric
instruments. The rotating direction of the main shaft depends on the feeding
direction that is controlled by the feeding guide mechanism, a limit switch of
which will control the rotating direction of the main motor automatically. Fig.4-4
shows the feeding direction of guiding mechanism and the corresponding
rotation direction of main shaft.

Note: Install E-STOP1 inside of the control room and E-STOP2 by the equipment,
respectively. Use specification of 0.75mm2 for all wiring.

Fig 4-2 Schematic diagram of electric control

4-4
AC 3P/PE 380V & 50Hz WW1
L1
L2
L3
PE
WW1

I1
QF1 I2

WW1 WW2

KM1P
I3
KM1N
WW2 I3

WW2
KM1Y
FR1 I4 I3

M1

R rpm WW2
P kW
I A KM1
I3

Fig.4-3 Schematic diagram of control circuit

4-5
Fig.4-4 Schematic diagram of the directions of feeding guide plate and the corresponding
rotation direction of main shaft

（3）The safety devices of the access doors on both sides of the machine are
composed of air cylinders and limit switches.
（4）All motors and electric control cabinet must have good grounding.
（5）The electric elements should be mounted and used as per the instruction, and
should operate safely and reliably.

4.4 Equipment adjustment

（1）Adjustment of hammers: The hammers on the rotor are positioned symmetrically.

Fig.4-5 shows the developed arraying view for the installation of hammers.
Put hammers in place strictly according to the requirement during installation.
The total mass difference of the two symmetrical hammer groups cannot
exceed 5g. The hammers can work on four edges. When two edges of a
hammer are worn out (see Fig.4-6), turn the hammer head around and keep the
original arraying position of each hammer before and after the turnaround.
Replace with the new hammer when four edges are worn out. In order to
properly keep the hammers and screens working well, it is suggested to change
the rotating direction of the rotor every working shift to extend their service life.
For turnaround of the hammer head or hammer replacement, slide the access
door to side and open the hole cover at the machine housing with the hexagonal
wrench. Take out the cotter pin at the pin shaft by pliers. Then pull out the pin
shaft to turn around the head or to replace the hammers. Install the cotter pin on
the pin shaft after the work. Put the hole cover back in place and slide close the
access door.
（2）Adjustment of screen: Select the screen with appropriate screen aperture
according to the particle size requirement of the ground material. Replace with
a new screen timely when it is worn out or damaged. The screen is installed

4-6
from the side and pressed by the access door.

SFSP112×40E SFSP112×60E

SFSP112×80E

SFSP112×110E

Fig.4-5Developed arraying view of hammers

4-7
 Fig.4-6 Wearing conditions of hammers Fig.4-7 Sleeve spacer for hammers

For hammer sleeve spacer and the model, see Fig.4-7 and Table 4-2.
Table 4-2
Type of sleeve spacer
Width Mill model
Spacer（一） Spacer（二） Spacer（三） SpacerⅡ SpacerⅢ SpacerⅣ SpacerⅤ

SFSP112×40E 19 33 23
SFSP112×60E 32 21 17
L
SFSP112×80E 17 29 23 20
SFSP112×110E 21.5 27.5 15.5

Replace the hammers due to shifting of installation hole by violent vibration. And the
replacement should be done on the basis of group units not on the basis of individual
pieces.
If the rotor (excluding the pin shafts and hammers) is disassembled for replacing
component parts, it must be dynamically balanced after it is reassembled. Follow National
Standard GB/T 9236-1988 which is for the testing of rigid rotor with a balance grade of
G6.3 to do the dynamic balancing for the rotor.

Note: Hammer arrangement of SFSP112E series hammer mill on the pin shaft I is the
same as that on pin shaft III, and the arrangement on the pin shaft II is the same as that on
pin shaft IV.

4-8
5 Service and operation

5.1 Precautions before operation

Note: Besides the safety instructions specified in Chapter 1, the safety regulations to
prevent accidents by the owner's enterprise shall also be obeyed during the
equipment operation.
（1）Watch the places where the dangerous signs are posted.
（2）Never dismount, cover or bypass the safety protection devices at liberty.
（3）Only can the trained specialized personnel carry out startup and
commissioning.
（4）Satisfactory knowledge of all instructions and operation procedures in the
documents provided by Muyang is the key for the operator to start the first run.
（5）Before first running, make sure to fill up grease in accordance with the
regulations, such as transmission oil.

5.2 Preparation and inspection before operation

（1）Open the upper housing, check if any metal or sundries in the grinding
chamber.
（2）Check if any metal or sundries in the feeding hopper.
（3）Check and make sure all fasteners are tightened firmly.
（4）Check if the driving belts are properly tensioned and the guard is well mounted.
（5）Check if conflict exists between driving parts. If any, find out the causes and
timely make corrections.
（6）Check if the main shaft rotates freely without such noise as jamming, collision
and rubbing by jogging the belt manually.
（7）Close the machine cover and conduct a trial run under the conditions that
people and machine are safe and all the preparations are well done. Then
check if the running direction of rotor is as supposed.
（8）Keep idle running of the machine for 20-30 min. and watch the current,
temperature and vibration:
The temperature rising of main shaft bearing should not exceed 35℃ and the
maximum of such temperature should not exceed 70 ℃ (the ambient
temperature below 40℃). The vibration amplitude of the machine should not
go beyond acceptance. And the machine cannot be loaded until its idle run is

5-1
 normal.

5.3 Operations and production with safety

5.3.1 Operations

Run the machine idly for 2-3 minutes after start-up, then start loading. For feeding
straw materials, make sure of even feeding with small feed rate to ensure the motor
running under a rated load. Stop feeding in case of the current over the rated load. Only
after it becomes normal can feeding be continued. For grinding granular material, install a
fitting hopper. Adjust the baffle plate to release granular materials uniformly by gravity.

5.3.2 Production with safety

（1）The operator should well know the equipment performance and understand
the equipment structure.
（2）The materials to be ground should be as dry as possible and the moisture
content should not go higher than 15%. Check carefully for rigid objects such
as iron and stone mixed in the materials to avoid screen damage.
（3）The operator should focus on safety. Workers should keep safety cap on and
stand aside the feeding inlet so that hard objects jumping out of feeding inlet
could not cause personnel injuries.
（4）Watch the bearing temperature not to exceed 65℃. If it is overheated, stop the
machine to check out immediately.
（5）Discharge the ground products in timely fashion to facilitate air out and prevent
raw materials from flowing back out of the inlet.
（6）Cut off the power supply to ensure the safety for cleaning of the plug-ups in the
grinding chamber, adjusting, and replacing of hammer and screen.
（7）Clean the machine and work site at the end of each production shift. Turn off
all switches. And keep eyes on waterproof and fire prevention measures in
open area.

5-2
6 Inspection, repair and maintenance

6.1 Instructions for inspection, repair and maintenance

Besides safety instructions in Chapter 1, comply with the following instructions for
inspection, repair and maintenance.
（1）Only is the trained technical personnel allowed to do danger-potential work
such as parts replacement and repair.
（2）The replacement or maintenance of electric control system, circuit and electric
parts and components should only be done by trained personnel.
（3）Repair, commissioning, inspection and maintenance can only be performed
when the power supply is cut off and the machine is completely stopped.
（4）When in need to open the safety guards or access doors or to take the safety
devices off for inspection, adjustment, repairing, maintenance and parts
replacement, set up required safety procedures and work out safety action
plans prior to such operations.
（5） Be sure to put the above said safety devices and guards back to their positions
and ensure their proper functions after inspection, adjustment, repair and
maintenance.
（6） Attention! Improper operation and maintenance may cause accident.
Note: The machine must be operated in strict compliance with operation regulations.
Necessary checking and cleaning should be conducted by each work shift.

6.2 Daily inspection and regular inspection

During daily and regular inspection, stop the machine immediately and take proper
steps in case of any abnormality in machine operation. Resume the operation after the
confirmation that the machine is recovered to normal conditions.
See Table 6-1 for daily check items and Table 6-2 for regular check items,
respectively. The responsible staff should implement the inspection seriously according to
the lists.

6-1
 Table 6-1 List of daily inspection items (prior to each running or during each running)
No. Parts Inspection item Cycle Method Solution
Replace with a new
1 Hammer Check for crack Daily Inspection
hammer
Replace with a new
2 Screen Check for damage Daily Inspection
screen
Toothed Replace with a new
3 Check for wearing Daily Inspection
plate toothed plate
Check for abnormal noise Daily Listening Check the rotor and belt
4 Machine Check for any abnormal Check bearings at both
Daily Sensing
vibration end for coaxiality
Check if the bearing needs
Check for abnormal noise Daily Listening
to be replaced
5 Bearing
Check if the temperature Replace lubricant grease
o
Daily Thermometer
rise is lower than 35 C or oil
Check if the temperature
Daily Thermometer
rise is lower than 45℃ Contact the motor
6 Motor Check for abnormal noise Daily Listening manufacturer for
Check if current value is in maintenance
Daily Ammeter
rated range
Grinding Clean out material
7 Check for material buildups Daily Inspection
Chamber buildups in machine

Table 6-2 List of regular inspection items

No. Parts Inspection item Cycle Method Solution
Check for loosening of
1 Machine Monthly Inspection Tighten the fasteners
fastening parts
Check if in need of cleaning
Monthly Inspection Add lubricant grease or oil
or lubrication
2 Bearing
Replace with a new
Check for wearing Monthly Inspection
bearing
Seal of
3 bearing Check for oil leakage Monthly Inspection Replace with a new seal
pedestal
Adjust the belt tension and
driving
3 Check chain tensioning Biweekly Inspection replace with a new belt if
belts
adjustment doesn’t work
4 Fan Check the working condition Biweekly Inspection Replace with a new fan
Discharge Check the closing and Replace with a new
5 Biweekly Inspection
system sealing condition discharge system

Note: Assuming the duty cycle as 12h a day and 25 days a month. Customer can adjust it
according to actual situations.

6-2
6.3 Mechanical maintenance

（1）The main shaft uses 2220KM/C3 bearings. Replace the bearing grease regularly with
MoS2 type of lubricant. Take off the bearings for cleaning and grease replacement
every half a year with sufficient lubrication grease each time.
（2）Thoroughly clean both inside and outside of the hammermill after each production
shift and remove dusts to avoid rusting on the machine and plug-ups of screen
holes.
（3） Repair and replace the equipment components timely upon parts severely worn out
or damaged. Keep the repaired rotor dynamically balanced and the weight
difference of the two counterpart hammer groups less than 5g.
（4）In case of the equipment to be out of service for a long time, make thorough cleaning
and take preventions from corrosion and rusting. Remove the V-belt and cover the
motor to avoid belt elongation and damp motor.
Note: Maintenance work can only be carried out by professionals who should be familiar
with the provisions in the document in advance. These regulations are in favor of
maintaining the integrity of the machinery, reducing wear and extending the service
life! Do cleaning according to the law and the instructions in the document provided
by Muyang.

6.4 Replacement and maintenance

6.4.1 Screen replacement

The procedure of screen replacement:

① After the rotor stops completely, unlock the handle and open the access door.
② Loosen the fastening bolts of screen and dismount the clamping strip then take
out the existing screen.
③ Replace with a new screen. Install clamping strip and tighten the fastening bolts.
Then close the access door and lock the handle.

6.4.2 Hammer replacement

The four groups of hammers on the rotor are in symmetrically staggered array. Set
the hammers strictly according to the requirement during installation. The total weight
difference of the two symmetric groups of hammers cannot exceed 5g.
Replace the hammer of installation hole shifting due to violent vibration. Do the
replacement on the basis of group units, not on the basis of individual pieces.

6-3
 If the rotor (excluding the pin shafts, hammers and hammer spacers) is off for parts
replacement, it must go through dynamic balancing after it is reassembled as per the
National Standard GB/T9239-1988 which is for testing of rigid rotor with a balance grade
of G2.5.
The procedure of hammer replacement:
① After the rotor stops completely, unlock the handle and open the access door.
② Take out the cotter pin on the pin shaft by a pliers and replace the hammer as
shown in Fig.6-1.
③ Install the cotter pin onto the pin shaft after the replacement and replace the
damaged or worn cotter pin. It would cause severe accident without the cotter pin
in place. Close the access door and lock the handle.

6-4
After each hammer replacement, check the running conditions. In case of any abnormality,
carefully find out the causes and eliminate the trouble.

Fig.6-1 Schematic diagram of hammer replacement

6.4.3 Bearing cleaning and replacement

Check the bearings, as an important component of the hammer mill, on regular basis
for any abnormal sound or temperature. If any, stop the machine for troubleshooting.

6-5
(1) Bearing cleaning
After half a year of operation, clean the bearings thoroughly with fresh kerosene. If
using gasoline, watch the explosion hazard because of fuel atomization.
Cleaning method:
① Loosen the bolts on bearing cover and use a bracket to support the rotor. Then
remove it along with bearing pedestal in axial direction.
② Clean the bearing with fresh kerosene. Be careful! Don’t splash the kerosene
during cleaning.
③ Reassemble the bearing cover and bearing pedestal and tighten the bolts. Then
take the supporting bracket out and install the rest of the parts.
④ Test-run the machine to check for any abnormality. If any abnormal sound or
heating, have them corrected.
(2) Bearing lubrication
After each cleaning, fill grease into the bearing with grease of MoS2. In grease filling,
only fill up 1/2～3/4 of the space inside the bearing casing. If too much grease, it’ll make
the bearing overheated. In case the bearing is severely heated or the grease overflows,
stop the machine for further treatment at once.
(3) Bearing replacement
When a bearing cannot work properly due to wearing or other causes, it should be
replaced.
 Bearing disassembling
Loosen the bolts on bearing cover and use a bracket to support the rotor just like the
cleaning above. Then remove the bearing cover along with bearing pedestal in axial
direction. Now disassemble the bearing.
 Bearing installation
Before installation, clean all the parts with detergent free of oil. In particular, bearing
surfaces, rotor shaft, locking sleeve and inner ring must be absolutely free of oil.

6.4.4 Adjustment of clearance between hammer tip and screen

There are two sets of holes to fit pin shafts on rotor hammer supporting discs, and
each set has 4 groups. These two sets of holes are distributed in the hammer supporting
discs in different radii. Such design should offer two different gaps between the hammer
tip and the screen so as to meet different grinding requirements. See Fig.6-2 Clearance
between hammer tip and screen

6-6
 Fig. 6-2

6.4.5 Replacement of screen holder

The screen holder serves two functions in a hammer mill, i.e. clamping the lower part
of the screen and performing secondary grinding as well. Any wearing after some use will
certainly affect the grinding efficiency. At this point, it needs to be replaced. The screen
holder is fixed onto the machine base by means of four bolts on the two side walls. So it
only needs to unscrew the four bolts to dismount the screen holder. The bolts of outer
board can be disassembled directly, while those on motor side board can only be
unscrewed after removal of the coupling guard for maintenance hole to show up to access
the bolts. Operators can get into the grinding chamber from the air plenum at the bottom of
the machine to replace the screen holder. After that, tighten the fastening bolts. See Fig.
6-3 for details.

Fig. 6-3

6-7
6.4 Installation of coupling
The machine is directly driven through a quincunx elastomeric coupling that
should be installed very carefully after maintenance or repair so as not to cause
accuracy errors to affect machine running (See table 5). After the coupling installation
is completed, check to ensure the central height difference between the two halves of
the coupling <0.2mm, the misalignment ＜1°, and the gap(S) in between of 3mm to
5mm. See Fig. 6-4.

Fig. 6-4

6-8
6.5 Malfunction and troubleshooting

See Table 6-3 for list of common trouble, causes and troubleshooting of the
SFSP112E Hammer Mill.
Table 6-3 for list of common trouble, causes and troubleshooting
Trouble Causes Troubleshooting
1. Voltage too low 1. Avoid the power consumption
2. Sectional area of wires too small peak-hour and re-start.
1. Motor is hard to 3. Capacity of starting compensator 2. Replace with appropriate wires.
start. too small 3. Get a bigger compensator.
4. Easy fuse melting 4. Replace with a new fuse rated for
the motor load.
1. Motor running in two phases 1. Resume running in 3 phases.
2. Motor overheated
2. Short circuit of motor coil 2. Repair the motor.
and not powerful
3. Long-term overloaded 3. Running under rated load.
1. Wrong hammer arrangement 1. Rearrange hammers according to
2. Excessive weight difference the hammer arraying plan.
between the two counterpart 2. Control weight difference within
hammer groups 5g.
3. A few hammers not thrown out 3. Enable the hammers to rotate
3. Hammer mill with
4. Lack of balance on other parts of freely.
violent vibration
the rotor 4. Balance the other parts.
5. Bent main shaft 5. Correct the shaft or replace with a
6. Damaged bearings new one.
7. Anchor bolts loose 6.Repalce the bearings.
7. Tighten the anchor bolts.
1. Hard objects such as iron or stones 1. Stop machine to remove foreign
in the machine matters.
4. Abnormal noise in 2. Interior components fall off or 2. Stop to check up, replace the
grinding chamber broken parts.
3. Clearance between hammer tip 3. Maintain a proper clearance.
and screen too tight
1. Raw materials of high moisture 1. Dry the materials.
content 2. Repair the motor.
2. Motor in lack of power 3. Turn hammer around or replace
5. Productivity
3. Severe wearing on hammers with a new one.
lowered notably
4.Uneven feeding 4. Uniformly feed to full-load working.
5. Low rotary speed or slippery belts 5. Ensure the rotating speed and
adjust the belts.
1. Blocked fan and conveying pipe 1. Clean up the blockage and check
6. Material back-flow
2. Material too wet and screen holes the fan for excessive wearing.
at inlet
plugged up 2. Dry the material or make the

6-9
 3. Dust bags full screen hole bigger.
4. The media of dust bags too dense, 3. Discharge in time.
too slimsy, and too short 4. Replace the dust bags with a new
one according to the requirement.
1. Screen worn out severely or 1. Repair or replace with a new
broken screen.
7. Mash too coarse
2. Gaps between screen and 2. Stop to check and close out the
machine body gaps.
1. Improper amount of lubricant 1. Regulate the grease amount.
grease 2. Replace the bearing.
2. Damaged bearing 3. Replace the seal.
8.Overheated
3.Worn or damaged seal 4. Correct the shaft or balance the
bearings
4.Bent main shaft or unbalanced rotor rotor.
5.Belts too tight 5. Adjust belt tensioning properly.
6. Long-term overloaded in operation 6. Reduce feeding rate.

6-10
6.6 Tools for repair and maintenance

Table 6-4 Tools for repair and maintenance

No. Tool name Specs Function

1 Fixed wrench Tightening bolts and nuts

Adjustable
2 For motor seat
wrench
Chain or manual
3 For the heavier parts of the hammer mill
hoist（2T）

4 Steel cable For the heavier parts of the hammer mill

5 Scissors Cutting

6 Screw driver Tightening screws

7 Ammeter Checking motor current

Measuring the temperature of motor and
8 Thermometer
bearings
9 Knife Cutting

10 Vernier caliper Length measuring

11 Clearance gauge Gap measuring

12 Tape ruler Length measuring

13 Long ruler Length measuring

14 Grease gun Lubricant filling

15 Iron hammer Hitting

16 Rubber hammer Knocking

Electrical heating
17 Bearing heating
device for bearing
18 Caulking gun Caulk filling

19 Multimeter Resistance, voltage Checking

20 Hearing needle Inspection

21 Scraper Cleaning

22 Metal brush Cleaning

23 Air gun Cleaning

24 Bucket 20L/piece Cleaning（Bearing etc.）

6-11
6.7 Spare parts

Important note:
Muyang guarantees repairing or replacing parts without any charge to the customer
(excluding wearing parts) by defects due to manufacturing quality within one year from the
date of leaving the factory (the date on the invoice) under normal use and safekeeping by
the customer, excluding the operations not in accordance with the operating instructions
and human factor.
We continue to undertake maintenance and repair after one year from the date of
leaving the factory to ensure normal use of the customer, but the expenses shall be borne
by the customer.

6.7.1 Spare parts

Some parts and components of this equipment are worn out gradually upon operation.
If such parts are still in use after being worn out to a certain degree, the performance of
equipment shall be affected and dangerous accidents should occur accordingly. Therefore,
these parts and components shall be replaced in timely fashion upon certain service limit.
The spare parts in this Operation Manual are also called wearing parts.
Timely and accurate ordering of spare parts will inspire your production. So in order to
purchase correct spare parts when placing an order, please indicate the corresponding
serial number, code, description of the spare part and the quantity required in the order list.
And provide us with the order list via mailing or e-mail. If it is possible, please attach a
sketch of the spare parts to be ordered. Wearing parts should be included in the spare
parts list.

6-12
6.7.2 List of electric spare parts

Table 6-5 List of electric spare parts

Note: If the components or spare parts configured for the hammer mill not in line with that
listed above, the actual goods delivered to your site shall prevail.

No. Name Code Model and specs Qty. Supplier Certificate

1 Motor M1 Y2 1 BEIDE CE

SQ3,SQ XCKJ167H29C SCHNEID

2 Limit switch 2 CE
4 240VAC,3A，IP66 ER
Safety SQ1,SQ AZ16-zvrk-M16 SCHMER
3 2 CE
switch 2 230VAC,4A,IP67 SAL
Junction PICCOLO PCM 95G
4 1 FIBOX FIMKO
box IP66

6-13
 6.7.3 Exploded diagram of various sections

（1）Assembly diagram of SFSP112E Series Hammer Mill

0007
0600 0700
0300 0002 0400 0500 0003

0009

0004

0800
0005

0001 0008

194
0006

0200 0100

Fig.6-2 Assembly diagram of SFSP 112E Series Hammer Mill

6-14
 Table 6-7 Assembly codes of SFSP112E Series Hammer Mill

Numbering Part name Qty.（Pc/unit） SFSP112×40E SFSP112×60E SFSP112×80E SFSP112×110E

0001 Spring（1） 2 SFSP01310001 SFSP01310001 SFSP01310001 SFSP01310001
0002 Spring（2） 2 SFSP01310002 SFSP01310002 SFSP01310002 SFSP01310002
0003 Motor 1 Refer to Table 1 for model Refer to Table 1 for model Refer to Table 1 for model Refer to Table 1 for model
Tightening
0004 8 Q02020031 Q02020031 Q02020031 Q02020031
handle
H02010027Direct actuatorB1 H02010027Direct actuatorB1 H02010027Direct actuatorB1 H02010027Direct actuatorB1
0005 Safety lock 2
H02070001Safety switch H02070001Safety switch H02070001Safety switch H02070001Safety switch
0006 Block pad 2 SFSP01310007 SFSP01310007 SFSP01310007 SFSP01310007
0007 Sealing strip 2 SFSP02110002 SFSP02210002 SFSP02310002 SFSP02410003
0008 Screen 2 SFSP02180002(Φ3.0) SFSP02280002(Φ3.0) SFSP02380001(Φ3.0) SFSP02480002(Φ3.0)
0009 Limit switch 2 H02010025 H02010025 H02010025 H02010025
SFSP02190020(75KW) SFSP02290023 (110kW) SFSP02390001(200kW) SFSP02490002(250kW)
0100 Machine base 1 SFSP02190026(90KW) SFSP02290025 (132kW) SFSP02390021(220kW) SFSP02490021(315kW)
SFSP02190022 (110kW) SFSP02290001(160kW) SFSP02390021(250kW)
0200 Rotor 1 SFSP02190004 SFSP02290006 SFSP02390004 SFSP02490007
0300 Top housing 1 SFSP02190005 SFSP02290007 SFSP02390005 SFSP02490008
Q250700006 (75KW) Q250700007 (110kW) Q250700007(200kW) Q250700008(250kW)
0400 Coupling 1 Q250700006 (90KW) Q250700007 (132kW) Q250700008(220kW) Q250700008(315kW)
Q250700007(110kW) Q250700007(160kW) Q250700008(250kW)
SFSP02190007(75KW) SFSP02291002(110kW) SFSP02390007(200kW) SFSP02390007(250kW)
0500 Guard 1 SFSP02190007(90KW) SFSP02291002(132kW) SFSP02390007(220kW) SFSP02390007(315kW)
SFSP02190024(110kW) SFSP02291002(160kW) SFSP02390007(250kW)
0600 Feeding guide 1 SFSP02190009 SFSP02290012 SFSP02390010 SFSP02490010
Access door(1) 1 SFSP02190011 (Right) SFSP02290014(Right) SFSP02390012(Right) SFSP02490012(Right)
0700
Access door(2) 1 SFSP02190018(Left) SFSP02290021(Left) SFSP02390019(Left) SFSP02490019(Left)
Screen
0800 hold-down 2 SFSP02190013 SFSP02290016 SFSP02390014 SFSP02490014
mechanism

Note: Numbering and name not in the table is provided in the section assembly diagrams.

6-15
（2）Rotor of SFSP112E Series Hammer Mill

0209 0210 0211 0212 0213 0214 02150216～0221 0222 0223 0224 0225 0226
0208

0207

0206

0205

0204

0203

0202

0201 Fig.6-3 Assembly drawing for the rotor of SFSP112E Series Hammer mill

6-16
 Table 6-8 Codes for rotor of SFSP112E Series Hammer mill

Numbering Name Qty.（Pc./unit） SFSP112×40E SFSP112×60E SFSP112×80E SFSP112×110E

0201 Main shaft 1 SFSP02110017 SFSP02210034 SFSP02310014 SFSP02410020
0202 End cover 1 DBG52061701 DBG52061701 DBG52061701 DBG52061701
Bearing
0203+0210 2 DBB52061700 DBB52061700 DBB52061700 DBB52061700
pedestal
Round
0204 2 FAG10002 FAG10002 FAG10002 FAG10002
nut100
0205 Washer100 2 GAF10001 GAF10001 GAF10001 GAF10001
0206 Bearing 2 DBA02222001 DBA02222001 DBA02222001 DBA02222001
0207 Seal 3 DBF00022001 DBF00022001 DBF00022001 DBF00022001
Round
0208 2 FAG14002 FAG14002 FAG14002 FAG14002
nut140
0209 Washer140 2 GAF14001 GAF14001 GAF14001 GAF14001
Outer plate
of hammer
0211 2 SFSP01810029 SFSP01810029 SFSP01810029 SFSP01810029
supporting
frame
Spacer of
0212 SFSP02110025(3Pcs.) SFSP01810032(5Pcs.) SFSP01910016(8Pcs.) SFSP02410021(8Pcs.)
main shaft
0213 Screw shaft 8 SFSP02110023 SFSP02210033 SFSP02310022 SFSP02410026
0214 Pin shaft 4 SFSP01710016 SFSP01810030 SFSP01910018 SFSP02410025
Spacer of
Depending on SFSP02110024(24Pcs SFSP02210031(40Pcs SFSP02310021(64Pcs SFSP02410027(64Pcs
0215 hammer
machine model .) .) .) .)
supporting

6-17
 frame
Sleeve SFSP02210026(24Pcs -- --
--
spacer (1) .)
Sleeve SFSP02110019(16Pcs SFSP02210028(12Pcs -- --
spacer (2) .) .)
Sleeve SFSP02210035(28Pcs --
SFSP02110020(8Pcs.) SFSP02210035(8Pcs.)
spacer (3) .)
Sleeve
SFSP01310043(8Pcs.) SFSP01310043(8Pcs.) SFSP01310043(8Pcs.) SFSP01310043(8Pcs.)
0216～ spacer Ⅰ Depending on
0221 Sleeve machine model -- -- SFSP02410022(84Pcs
--
spacer II .)
Sleeve -- -- SFSP02310018(32Pcs SFSP02410023(20Pcs
spacer III .) .)
Sleeve SFSP02310020(16pcs -- SFSP02310020(24Pcs SFSP02410024(20Pcs
spacer IV .) .) .)
Sleeve SFSP02310019(12Pcs
-- -- --
spacer V .)
Depending on
0222 Hammer COMM01010003 COMM01010003 COMM01010003 COMM01010003
machine model
Inner plate of
hammer Depending on
0223 SFSP01810027(2Pcs.) SFSP01810027(4Pcs.) SFSP01810027(7Pcs.) SFSP01810027(7Pcs.)
supporting machine model
frame
0224 Key（C type） 1 UAC2201651 UAC2201651 UAC2201651 UAC2201651
0225 Holding ring 2 DBD01218000 DBD01218000 DBD01218000 DBD01218000
0226 Bushing 1 SFSP01310053 SFSP01310053 SFSP01310053 SFSP01310053

6-18
（3）Upper housing of SFSP 112E Series Hammer Mill

0302 0303

0301

Fig.6-4 Upper housing of SFSP 112E Series Hammer Mill

6-19
 Table 6-9 Codes of upper housing of SFSP 112E Series Hammer Mill

Qty.
Numbering Name SFSP112×40E SFSP112×60E SFSP112×80E SFSP112×110E
（Pcs./unit）
Screen
0301 bracing 2 SFSP02210039 SFSP02210039 SFSP02210039 SFSP02210039
plate
Adjustmen
0302 t plate 2 SFSP02110030 SFSP02210049 SFSP02310025 SFSP02410038
cover
Backing
0303 2 SFSP02110029 SFSP02210048 SFSP02310024 SFSP02410029
plate

6-20
（4）Feeding guide plate of SFSP112E Series Hammer Mill

0607
0606

0605

0604

0603

0602

0601

Fig.6-5 Feeding guide plate of SFSP112E Series Hammer Mill

6-21
 Table 6-10 Codes of feeding guide plate for SFSP112E Series Hammer Mill

Qty.
Numbering Name SFSP112×40E SFSP112×60E SFSP112×80E SFSP112×110E
（Pcs./unit）
0601 Handle 1 SFSP00310088 SFSP00310088 SFSP00310088 SFSP00310088
0602 Spring 1 SFSP00310091 SFSP00310091 SFSP00310091 SFSP00310091
Positioning
0603 1 SFSP00310089 SFSP00310089 SFSP00310089 SFSP00310089
pin
Rotating
0604 1 SFSP00310090 SFSP00310090 SFSP00310090 SFSP00310090
handle
Rotating
0605 2 SFSP00310093 SFSP00310093 SFSP00310093 SFSP00310093
shaft
Welded
assembly
0606 of 1 SFSP02190010 SFSP02290013 SFSP02390011 SFSP02190010
guiding
plate
Locking SFSP01310081 SFSP01310081 SFSP01310081
0607 1 SFSP01310081
sleeve

6-22
（4）Access door of SFSP112E Series Hammer Mill

0705

0706
0704

0707

0703

0702

Fig.6-6 Access door of SFSP112E Series Hammer Mill

0701

6-23
 Table6-11 Code for the Access door of SFSP112E Series Hammer Mill

Qty.
Numbering Name SFSP112×40E SFSP112×60E SFSP112×80E SFSP112×110E
（Pcs./unit）
0701 Supporting plate 2 SFSP02210060 SFSP02210060 SFSP02210060 SFSP02210060
0702 Base plate 1 SFSP01710037 SFSP02210056 SFSP02310035 SFSP02410040
Welded assembly
of the Access
SFSP02190012 SFSP02290015 SFSP02390013 SFSP02190012
door body(1)
（right）
0703 1
Welded assembly
of the Access
SFSP02190019 SFSP02290022 SFSP02390020 SFSP02190019
door body(2)
（left）
0704 Handle 2 Q02020028 Q02020028 Q02020028 Q02020028
0705 Roller 2 SFSP01310083 SFSP01310083 SFSP01310083 SFSP01310083
0706 Bushing 2 SFSP01310084 SFSP01310084 SFSP01310084 SFSP01310084
0707 Screw shaft 2 SFSP01310086 SFSP01310086 SFSP01310086 SFSP01310086

6-24
（5）Screen hold-down mechanism for SFSP112E Series Hammer Mill

0805

0806

0807

0801 0802 0803 0804

Fig.6-7 Screen hold-down mechanism for SFSP112E Series Hammer Mill

6-25
 Table6-12 Codes for screen hold-down mechanism of SFSP112E Series Hammer Mill
Qty.
Numbering Name SFSP112×40E SFSP112×60E SFSP112×80E SFSP112×110E
（Pcs./unit）
0801 Rotating arm 4 SFSP01310111 SFSP01310111 SFSP01310111 SFSP01510052
0802 Screw shaft 2 SFSP02110040 SFSP02210064 SFSP02310038 SFSP02410047
Supporting
0803 2 SFSP01710042 SFSP01810070 SFSP01910044 SFSP02010061
rod
0804 Sleeve 4 SFSP01310112 SFSP01310112 SFSP01310112 SFSP01310112
Depending
SFSP01310096 SFSP01310096 SFSP01310096 SFSP01310096
0805 Spring on machine
（4Pcs.） （4Pcs.） （4Pcs.） （8Pcs.）
model
Depending
SFSP01310115 SFSP01310115 SFSP01310115 SFSP01510063
0806 Spring collar on machine
（4Pcs.） （4Pcs.） （4Pcs.） （8Pcs.）
model

6-26
（6）Machine base for the SFSP112E Series Hammer Mill

0102 0103
0101

Fig.6-8 Machine base for the SFSP112E Series Hammer Mill

6-27
 Fig. 6-13 Codes of machine base for the SFSP112E Series Hammer Mill

Numberin Qty.
Name SFSP112×40E SFSP112×60E SFSP112×80E SFSP112×110E
g （Pcs./unit）
Screen
0101 hold-dow 1 SFSP02190002 SFSP02290002 SFSP02390002 SFS02490002
n plate
SFSP02110007(75KW) --(110kW) SFSP01310031(200kW) --(250kW)
Block
0102 2 SFSP02110007(90KW) --(132kW) --(220kW) --(315kW)
pad（1）
--(110kW) --(160kW) --(250kW)
SFSP02110008(75KW) --(110kW) SFSP01310032(200kW) --(250kW)
Block
0103 2 SFSP02110008(90KW) --(132kW) --(220kW) --(315kW)
pad（2）
--(110kW) --(160kW) --(250kW)

6-28
6.7.4 Ordering list of spare parts

Ordering list of spare parts

Ex-works
Model Power
Serial No.

No. Part code Muyang code Name Quantity Remarks

10

11

12

13

14

15

16

17

18

19

20

Note: This list can be copied or made into electronic form.

6-29
7 Appendix

7.1 Documents with shipment

Refer to Table 7-1 for list of documents with shipment:

Table 7-1 List of documents with shipment

Document name
No. Unit Qty. Remarks
SFSP112×40E/60E/80E/110E

1 Motor Manuals Copy 1

Operation manual of Muyang SFSP112E

2 Copy 1
Series Hammer Mill

3 Packing list Copy 1

4 Quality certificate of product Copy 1

5 Customer feedback Copy 1

7-1
7.2 Contact information

Company name Address/Telephone/Fax

Add: No.1, Huasheng Road, Yangzhou,

Jiangsu, China

Jiangsu Muyang Holdings Co., Ltd Post code：225127

TEL：（+86-514-87848888）
FAX：（+86-514-87848777）

7-2
7.3 Muyang SFSP112E Series Hammer Mill (list of Operation Manuals)

Equipment name: SFSP112E Series Hammer Mill

Latest revision: 2014.11
Author of
Revision Item Description Pages Rev date Remarks
revision
Original
０ A All 2009.09
edition

１ B Revision All 2014.11 Liu Qing

１０

7-3
8 List of revised contents vs. original edition

No. Revised contents Remarks

1 LOGO change to FAMSUN
The picture of page headers and footers, QR
2 Newly added
code
3 Compilation and format modification
4 List of performance parameters for hammer mill Newly added
5 List of daily inspection items Newly added
6 List of regular inspection items Newly added
7 List of electric spare parts Newly added
8 Exploded diagrams and codes Newly added
Company name is changed to: Jiangsu Muyang
9
Holdings Co., Ltd.
Address change to: No.1, Huasheng Road,
10
Yangzhou, Jiangsu, China

8-1
muyang.com
Add: 1, Huasheng Road, Yangzhou, Jiangsu, China Post code: 225127
Tel：+86-514-87848888/85828888 Fax：+86-514-87848777/87848899

Service hotline：400-006-1616
01_SFSP_003_201412