0% found this document useful (0 votes)
45 views48 pages

Neraca Energi pada Proses CPO

1. The document discusses energy balance calculations for a sterilizer unit (D-120) used in a CPO plant. 2. Steam at 130°C and 270 kPa is used as the heating medium in the sterilizer. 3. The sterilization process takes 62 minutes total and involves draining air, injecting steam for 10 minutes, holding for sterilization for 45 minutes, and discharging steam and condensate for 5 minutes.

Uploaded by

Chou Chou
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
45 views48 pages

Neraca Energi pada Proses CPO

1. The document discusses energy balance calculations for a sterilizer unit (D-120) used in a CPO plant. 2. Steam at 130°C and 270 kPa is used as the heating medium in the sterilizer. 3. The sterilization process takes 62 minutes total and involves draining air, injecting steam for 10 minutes, holding for sterilization for 45 minutes, and discharging steam and condensate for 5 minutes.

Uploaded by

Chou Chou
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

A.

2 Neraca Energi

Satuan : kiloJoule (kJ)


Suhu Reference : 25 ℃

Asumsi : 1. Tidak ada akumulasi energi (steady state)


2. Neraca energi dihitung per jam
3. Perubahan energi kinetik diabaikan
4. Perubahan energi potensial diabaikan
5. W = 0

Maka persamaan perhitungan neraca energi menjadi 𝐻𝑖𝑛 = 𝐻𝑜𝑢𝑡 + 𝑄

Steam yang digunakan pada pabrik CPO adalah steam dari outlet turbine (Aziz et al., 2015)
Suhu = 130 °C
Tekanan = 270 kPa

Tabel A.14 Komponen Dasar dari Tandan Buah Segar


Komponen Persen Berat Heat Capacity (kJ/kgK)
Air 15 4,18
Cangkang 6,8 1,88
Kernel 5,2 1,59
Minyak Kelapa Sawit 25 1,46
Fiber 14 1,8
Tandan Kosong 22 1,67
Zat Pengotor 12 2,22
(Aziz, Muhammad (Aziz,
& Oda,
Muhammad
Takuya (Aziz,
&&Kashiwagi,
Oda,
Muhammad
Takuya
Takao.
&&Kashiwagi,
Oda,
2014)Takuya
Takao.
& Kashiwagi,
2014) Takao. 2014)

Cp Tandan Buah Segar


=
15%.Cp Air + 6,8%.Cp Cangkang +5,2%. Cp kernel + 25%. Cp Minyak
Kelapa sawit + 14%.Cp Fiber + 22%.Cp Tandan Kosong + 12% Cp Pengotor

= 2,0883

A-17
Tabel A.15 Komposisi Asam Lemak CPO and CPKO
Asam Lemak Nomor Lipid CPO,% CPKO, %
Asam Kaprat C10:0 - 3,7
Asam Laurat C12:0 0,5 15,3
Asam Miristat C14:0 1,5 15,6
Asam Palmitat C16:0 34,5 7,8
Asam Palmitoleat C16:1 0,4 -
Asam Stearat C18:0 5,4 2
Asam Oleat C18:1 44,1 48,2
Asam Linoleat C18:2 12,5 2,7
Asam alfa-linolenat C18:3 0,6 -
Asam Arakidat C20:0 0,5 -
Asam Kaproat C6:0 - 0,3
Asam Kaprilat C8:0 - 4,4
Total 100 100
(Ragunathan, dkk 2021)

Tabel A.16 Heat Capacity Zat Cair


Ikatan Gambar Ikatan kJ/kmolK
CH3 36,84
CH2 30,4
CH 20,93

CH= 22,19
COOH 79,97
(G. Towler and R. Sinnott. 2008)

Tabel A.17 Berat Atom


Atom Berat (kg/kgmol)
C 12
H 1
O 16

Cp Asam Kaprat CH3(CH2)8COOH


Berat Molekul = 172,26 kg/kmol (CAS 334-48-5)
Heat Capacity = 1(CH3) + 8(CH2) + COOH
= 36,84 + 243,2 + 79,97
= 360,01 kJ/kmolK
= 2,0899 kJ/kgK

A-18
Cp Asam Laurat CH3(CH2)10COOH
Berat Molekul = 200,32 kg/kmol (CAS 143-07-7)
Heat Capacity = 1(CH3) + 10(CH2) + COOH
= 20,93 + 221,9 + 0
= 242,83 kJ/kmolK
= 1,2122 kJ/kgK

Cp Asam Miristat CH3(CH2)12COOH


Berat Molekul = 228,38 kg/kmol (CAS 544-63-8)
Heat Capacity = 1(CH3) + 12(CH2) + COOH
= 20,93 + 266,28 + 0
= 287,21 kJ/kmolK
= 1,2576 kJ/kgK

Cp Asam Palmitat CH3(CH2)14COOH


Berat Molekul = 256,43 kg/kmol (CAS 57-10-3)
Heat Capacity = 1(CH3) + 14(CH2) + COOH
= 20,93 + 310,66 + 0
= 331,59 kJ/kmolK
= 1,2931 kJ/kgK
Cp Asam Palmitoleat CH3(CH2)5CH=CH(CH2)7COOH
Berat Molekul = 254,41 kg/kmol (CAS 373-49-9)
Heat Capacity = 1(CH3) + 12(CH2) + COOH + 2(CH=)
= 20,93 + 266,28 + 0 + 0
= 287,21 kJ/kmolK
= 1,1289 kJ/kgK

Cp Asam Stearat CH3(CH2)16COOH


Berat Molekul = 284,48 kg/kmol (CAS 57-11-4)
Heat Capacity = 1(CH3) + 16(CH2) + COOH
= 20,93 + 355,04 + 0
= 375,97 kJ/kmolK
= 1,3216 kJ/kgK

Cp Asam Oleat CH3(CH2)7CH=CH(CH2)7COOH


Berat Molekul = 282,47 kg/kmol (CAS 112-80-1)
Heat Capacity = 1(CH3) + 14(CH2) + COOH + 2(CH=)
= 20,93 + 310,66 + 0 + 0
= 331,59 kJ/kmolK
= 1,1739 kJ/kgK

A-19
Cp Asam Linoleat CH3(CH2)4CH=CHCH2CH=CH(CH2)7COOH
Berat Molekul = 280,45 kg/kmol (CAS 60-33-3)
Heat Capacity = 1(CH3) + 12(CH2) + COOH + 4(CH=)
= 20,93 + 266,28 + 0 + 0
= 287,21 kJ/kmolK
= 1,0241 kJ/kgK

Cp Asam Alfa-Linolenat CH3(CH2CH=CH))3(CH2)7COOH


Berat Molekul = 278,44 kg/kmol (CAS 463-40-1)
Heat Capacity = 1(CH3) + 10(CH2) + COOH + 6(CH=)
= 20,93 + 221,9 + 0 + 0
= 242,83 kJ/kmolK
= 0,8721 kJ/kgK

Cp Asam Arakidat CH3(CH2)4(CH2CH=CH)4(CH2)2COOH


Berat Molekul = 312,53 kg/kmol (CAS 506-30-9)
Heat Capacity = 1(CH3) + 10(CH2) + COOH + 8(CH=)
= 20,93 + 221,9 + 0 + 0
= 242,83 kJ/kmolK
= 0,777 kJ/kgK
Cp Asam Kaproat CH3(CH2)4COOH
Berat Molekul = 116,16 kg/kmol (CAS 142-62-1)
Heat Capacity = 1(CH3) + 4(CH2) + COOH
= 20,93 + 88,76 + 0
= 109,69 kJ/kmolK
= 0,9443 kJ/kgK

Cp Asam Kaprilat CH3(CH2)6COOH


Berat Molekul = 144,21 kg/kmol (CAS 124-07-2)
Heat Capacity = 1(CH3) + 6(CH2) + COOH
= 20,93 + 133,14 + 0
= 154,07 kJ/kmolK
= 1,0684 kJ/kgK

Cp Minyak Kelapa Sawit (CPO)


= (Fraksi x Cp asam-asam lemak)
= 1,2017

Cp Minyak Inti Sawit (CPKO)


= (Fraksi x Cp asam-asam lemak)
= 1,2296

A-20
Tabel A.18 Heat Capacity Air pada Beberapa Temperatur
T (°C) Cp (kJ/kgK)
0 4,22
10 4,195
20 4,185
25 4,182
30 4,181
40 4,181
50 4,183
60 4,187
70 4,192
75 4,1955
80 4,199
90 4,208
95 4,2135
100 4,219
(Geankoplis, 2003)

A-21
1. Sterilizer (D-120)

<2> <5>

<1> <4>
Sterilizer (D-120)

<3>

Aliran <1> = Aliran masuk Tandan Buah Segar


Aliran <4> = Steam exhaust
Aliran <2> = Steam
Aliran <5> = Sterilized fresh fruit bunch
Aliran <3> = sterilizer condensat

Urutan Waktu (Menit) Proses


1 2 Pengurasan Udara
2 10 Pemasukan uap sampai 2,7 bar
3 45 penahanan waktu perebusan
4 5 pembuangan uap dan air kondensat
Total 62

Tekanan (P) = 2,7 kg/cm2


= 270,00 kPa
T Masuk = 30 °C = 303,15 K
T Reference = 25 °C = 298,15 K

Perhitungan Entalpi masuk


Komponen Massa (kg) Cp ∆T H (kJ)
Aliran <1>
Buah Sawit 2500,01 2,16 5 26992
Total 2500,01 26992

T Keluar = 95 °C = 368,15 K
T Reference = 25 °C = 298,15 K

A-22
Perhitungan Entalpi Keluar
Komponen Massa (kg) Cp ∆T H (kJ)
Aliran <5>
Sterilized Fruit
2300 1,937796 70 311985,156
Bunch (SFB)
Aliran <4>
Exhaust Steam 72,24 4,2135 70 21306,8268
Aliran <3>
Sterilizer
552,76 4,1664 70 161211,3485
Kondensat
Total 2925 473196,5045

Neraca Energi Total


Asumsi Qloss = 5%Qsupply
Qmasuk = Qkeluar
∆H<1> + Qsupply = ∆H<5> + Qloss + 0.05Qsupply
Qsupply = ∆H<5> + 0.05Qsupply - ∆H<1>
0.95Qsupply = 473197 - 26992
0.95Qsupply = 446204 kJ
Qsupply = 469689 kJ
maka Q Loss = 23484 kJ

Perhitungan Kebutuhan Steam


Steam digunakan untuk memenuhi kebutuhan panas. Digunakan saturated steam dengan tekanan 270
kPa dan suhu 130°C

T (°C) Tekanan (kPa) Hliq (kJ/kg) Hvap (kJ/kg)


130 270,00 592,71 2141,44

Qsupply = msteam x (Hvap-Hliq)


469688,8253 = msteam x 1548,73
= 469688,83
msteam
1548,73
msteam = 303,27 kg

Panas steam masuk = msteam x Hvap


= 649442,0835 kJ

Panas steam keluar = msteam x Hliq


= 179753,2582 kJ

A-23
Tabel A.20 Neraca Energi Sterilizer
Aliran Masuk Aliran Keluar
<1> <2> <4> <5> <3> Qloss
26992,12 469688,83 21306,8268 311985,16 161211,3485 2177,61
496680,946 496680,94

2. Digester (D-140)

<7> <8>

<13
Digester (D-140)

<9> <10>

Aliran <13> = VSW


Aliran <7> = LF
Aliran <8> = Steam
Aliran <9> = digester thick fluid
Aliran <10> = Press Feed

Steam
Tekanan (P) = 270 kPa
Temperatur = 150 °C

Setelah dari sterilizer, buah sawit melalui tresher dan conveyor sehingga berkontak dengan udara yang
menurunkan temperatur buah. Hal ini membuat temperatur buah masuk digester diasumsikan menjadi:
T Masuk = 40 °C = 313,15 K
T Reference = 25 °C = 298,15 K

Perhitungan Entalpi Masuk


Komponen Massa (kg) Cp ∆T H (kJ)
Aliran <7>
LF 1593,66 2,048 15 48952,04784
Aliran <13>
VSW 14,36 1,83 15 394,31124
Total
Total 1608,02 49346,35908

A-24
T Keluar = 95 °C = 368,15 K
T Reference = 25 °C = 298,15 K

Perhitungan Entalpi Keluar


Komponen Massa (kg) Cp ∆T H (kJ)
Aliran <9>
DTF 494,79 1,489 70 51568,49817
Aliran <10>
Press Feed 1190,44 2,416 70 201352,962
Total 1685,23 252921,4602
Neraca Energi Total
Asumsi Qloss = 5%Qsupply

Qmasuk = Qkeluar
∆H<13>+∆H<7> + Qsupply = ∆H<9> + Qloss + ∆H<10>
Q Supply = ∆H<9> + 0.05Qloss + ∆H<10> - <7>- <13>
0,95Qsupply = 252921 - 49346
0,95Qsupply = 203575 kJ
Qsupply = 214290
Maka, Qloss = 10714

Perhitungan Kebutuhan Steam


Steam digunakan untuk memenuhi kebutuhan panas. Digunakan saturated steam dengan tekanan 270
kPa dan suhu 150°C

T (°C) Tekanan (kPa) Hliq (kJ/kg) Hvap (kJ/kg)


150 270,00 632 2745,9

Qsupply = msteam x Hvap


214289,5801 = msteam x 2.113,67
= 214289,58
msteam
2.746
msteam = 78,039

Panas steam masuk = msteam x Hvap


= 214290 kJ

Panas steam keluar = msteam x Hliq


= 49340

A-25
Aliran Masuk Aliran Keluar
<7> + <13> <8> <9>+<10> Qloss
49346,35908 214289,58 252921,46 10714,47901
263635,94 263635,94

3. Screw Press (X-150)

<10>

<11>
Screw Press (X-150)

<12>

Aliran <10> = Press feed


Aliran <11> = Press Cake
Aliran <12> = Press Thick FluidAliran Minyak hasil press

T Masuk = 95 °C = 368,15 K
T Reference = 25 °C = 298,15 K
Perhitungan Entalpi Masuk
Komponen Massa (kg) Cp ∆T H (kJ)
Aliran <10>
Press Feed 1191,71 2,415 70 201477,9683
Total 1191,71 201477,9683

Perhitungan Temperatur Aliran Keluaran


T Keluar = 75 °C = 348,15 K
T Reference = 25 °C = 298,15 K

Perhitungan Entalpi Keluar


Komponen Massa (kg) Cp ∆T H (kJ)
Aliran <11>
Press Cake 989,84 2,432 50,00 120350,1913
Aliran <12>
Press Thick Fluid 200,60 2,432 50,00 24390,0513
Total 1190,44 144740,2426

Q keluar = Q masuk - Q loss


Q keluar - Q masuk = 0,000
Aliran Masuk Aliran Keluar

A-26
<10> <11> <12> Q loss
201477,97 120350 24390,05 56737,72571
201477,968 201477,968

4. Vibrating Screen (H-160)

<3> <9> <12>

<13>
Vibrating Screen (H-
160)

<14>

Aliran <9> = DTF


Aliran <12> = PTF
Aliran <3> = SC
Aliran <14> = diluted fluid
Aliran <15> = vibrating screen waste

T Masuk Aliran <9> = 95 °C = 368,15 K


T Masuk Aliran <3> = 95 °C = 368,15 K
T Masuk Aliran 12 = 75,0 °C = 348,15 K
T Reference = 25 °C = 298,15 K

Perhitungan Entalpi Masuk


Komponen Massa (Kg) Cp ∆T H (kJ)
Aliran <9>
DTF 494,79 1,4889 70 51568,49817
Aliran <12>
PTF 200,6 2,3366 50 23436,31866
Aliran <3>
SC 310,5 4,1664 70 90556,704
Total 1005,89 165561,5208
T Keluar = 88,844 °C = 361,99 K
T Reference = 25 °C = 298,15 K

A-27
Perhitungan Entalpi Keluar
Komponen Massa (Kg) Cp ∆T H (kJ) Qloss = 5% Q masuk
Aliran <14> 8278,076042
Diluted Fluid 991,53 2,4939 63,844 157869,2886 Q keluar = Q masuk - Q loss
Aliran <15> Q keluar - Q masuk = 0
Vibrating Screen Waste14,36
(VSW) 1,8306 63,844 1678,284299
Total 1005,89 159547,5729

Aliran Masuk Aliran Keluar


<9> <12> <3> <14> <15> Qloss
51568 23436 90557 157869 1678,3 6013,9
165561,5208 165561,5208

5. Vertical Clarifier Tank (H-170)

<14> <17>
VCT (H-170 A/B)

<18>
Aliran <14> = Diluted Fluid
Aliran <17> = CST Skimmed Oil
Aliran <18> = CST Underflow
Steam
Tekanan (P) = 476,10 kPa
Temperatur = 150 °C

T Masuk = 89 °C = 361,99 K
T Reference = 25 °C = 298,15 K

Perhitungan Entalpi Masuk


Komponen Massa (kg) Cp ∆T H (kJ)
Aliran <26>
Diluted Fluid 991,53 2,494 64 157869,2886
Total 991,53 157869,2886

T Keluar = 95 °C = 368,17 K

A-28
T Reference = 25 °C = 298,15 K
Perhitungan Entalpi Keluar
Komponen Massa (kg) Cp ∆T H (kJ)
Aliran <17>
CST Skimmed Oil 582,07 1,488 70 60655,27932
Aliran <18>
CST Underflow 409,45 3,924 70 112479,0046
Total 991,52 173134,284

Neraca Energi Total


Asumsi Qloss = 5%Qsupply

Qmasuk = Qkeluar
∆H<26> + Qsupply = ∆H<30>+∆H<29> + Qloss
Qsupply = ∆H<30>+∆H<29> + 0,05Qsupply - ∆H<26>
0,95Qsupply = 173134 - 157869,29
0,95Qsupply = 15265,00 kJ
Qsupply = 16068,42 kJ
Maka, Qloss = 803,42 kJ

Perhitungan Kebutuhan Steam


Steam digunakan untuk memenuhi kebutuhan panas. Digunakan saturated steam dengan tekanan
476,101 kPa dan suhu 150°C

T (°C) Tekanan (kPa) Hliq (kJ/kg) Hvap (kJ/kg)


150 476,10 632,252 2745,92

Qsupply = msteam x (Hvap-Hliq)


16068,42 = msteam x 2113,668
= 16068,42
msteam
2113,668
msteam = 7,6021 kg

Panas steam masuk = msteam x Hvap


= 20874,89 kJ

Panas steam keluar = msteam x Hliq


= 4806,47 kJ

Aliran Masuk Aliran Keluar

A-29
<14> Steam Inlet Steam Outlet <18> <17> Qloss
157869,29 20874,89 4806,47 112479,00 60655,28 803,42
178744,18 178744,18

6. Vacuum Dryer (D-1100)

<24>
<23> <25>
Vacuum Dryer (D-1100)

Tekanan (P) = 100 kPa


T Masuk = 95 °C
T Reference = 25 °C

Komponen Massa (Kg) Cp ∆T H (kJ)


Aliran <23>
Wet CPO 624,3 1,5433 70 67457,55755
Total 624,3 67457,55755
Tekanan = 80 kPa
T Keluar = 92 °C
T Reference = 25 °C

Komponen Massa (Kg) Cp ∆T H (kJ)


Aliran <25>
Dried CPO 606,1 1,4641 67 59024,55503
Aliran <24>
Uap Air 18,2 4,18 67 5060,124636
Total 624,3 64084,67967

Aliran Masuk Aliran Keluar Qloss = 5% Q masuk


<23> <25> <24> Qloss 3372,877877
67457,55755 59025 5060,1 3372,9 Q keluar = Q masuk - Q loss
67457,55755 67457,55755 Q keluar - Q masuk = 0

7. Cooler (E-1112)

A-30
<27>

<26> <29
Cooler

<28>

Aliran <25> = Aliran masuk minyak


Aliran <29> = Aliran keluar minyak
Aliran <27> = Aliran masuk cooling water
Aliran <28> = Aliran keluar cooling water

Air
Temperatur = 30 °C

T Masuk = 92 °C = 364,66 K
T Reference = 25 °C = 298,15 K

Perhitungan Entalpi Masuk


Komponen Massa (kg) Cp ∆T H (kJ)
Aliran <26>
Dried CPO 606,10 1,46 67 59024,56
Air 0,34 4,181 5 7,08
Total 606,44 - 59031,63

T Keluar Minyak = 45 °C = 318,15 K


T keluar Air = 50 °C = 323,15 K
T Reference = 25 °C = 298,15 K

Perhitungan Entalpi Keluar

A-31
Komponen Massa (kg) Cp ∆T H (kJ)
Aliran <29>
Dried CPO 606,10 1,46 20 17747,99
Air 0,34 4,181 25 35,40
Total 606,44 - 17783,39

Neraca Energi Total


Qmasuk = Qkeluar
∆H<26> = ∆H<29> + Qserap
Qserap = ∆H<26> - ∆H<45>
Qserap = 59031,63 - 17783,39
Qserap = 41248,25 kJ
Maka, jumlah panas yang diserap dapat menentukan jumlah kebutuhan cooling water
𝑄𝑠𝑒𝑟𝑎𝑝 = 𝑚 × (𝐶𝑝 𝑜𝑢𝑡 × ∆𝑇𝑜𝑢𝑡 − 𝐶𝑝 𝑖𝑛 × ∆𝑇𝑖𝑛) )
41248,25 = m CW x 83,72
= 41248,25
m CW
83,720
m CW = 492,69 kg

Entalpi CW masuk = m CW x Cp in x T in
= 492,69 x 4,181 x 30
= 61798,47 kJ/kg
Entalpi CW keluar = m CW x Cp out x T out
= 492,69 x 4,183 x 50
= 103046,71 kJ/kg

Tabel A.25 Neraca Energi Cooler


Aliran Masuk Aliran Keluar
<26> Cw Masuk <29> Cw Keluar
59031,63 61798,47 17783,39 103046,71
120830,10 120830,10

8. Storage Tank (F-1110)

A-32
<45>

<29>
Storage Tank CPO

<49>

Steam
Tekanan (P) = 476 kPa
Temperatur = 150 °C

T Masuk = 45 °C = 318,15 K
T Reference = 25 °C = 298,15 K

Perhitungan Entalpi Masuk


Komponen Massa (kg) Cp ∆T H (kJ)
Aliran <28>
Dried CPO 606,10 1,464 20 17747,98991
Total 606,10 17747,98991

T Keluar = 45 °C = 318,15 K
T Reference = 25 °C = 298,15 K
Perhitungan Entalpi Keluar
Komponen Massa (kg) Cp ∆T H (kJ)
CPO
Dried CPO 606,10 1,464 20 17747,98991
Total 606,10 17747,98991

Neraca Energi Total


Asumsi Qloss = 5% Q aliran minyak masuk

Qmasuk = Qkeluar
Q supply = Q loss
Q supply = 0.05 x Q masuk kJ
Qsupply = 887,40 kJ
Maka, Qloss = 887,40 kJ

A-33
Perhitungan Kebutuhan Steam
Steam digunakan untuk memenuhi kebutuhan panas. Digunakan saturated steam dengan tekanan
476,101 kPa dan suhu 150°C

T (°C) Tekanan (kPa) Hliq (kJ/kg) Hvap (kJ/kg)


150 476,10 632,252 2745,92

Qsupply = msteam x (Hvap-Hliq)


887,40 = msteam x 2113,668
= 887,40
msteam
2113,668
msteam = 0,4198 kg

Panas steam masuk = msteam x Hvap


= 1152,84 kJ

Panas steam keluar = msteam x Hliq


= 265,44 kJ

Aliran Masuk Aliran Keluar


<28> <45> <46> CPO Qloss
17747,99 1152,84 265,44 17747,99 887,40
18900,83 18900,83

9. Depericarper (H-210)

A-34
<32>

<11> <33>
Depericarper (H-210)

Aliran <11> = Press Cake


Aliran <33> = Palm Nut
Aliran <32> = Palm Fiber

T Masuk= 75 °C 348,15 K
T Reference
= 25 °C 298,15 K

Komponen Massa (Kg) Cp ∆T H (kJ)


Aliran <11>
Press Cake 989,84 2,4317 50 120350,1913
Total 989,84 - 120350,1913

T Keluar= 40 °C 313,15 K (fixed out temperature)


T Reference
= 25 °C 298,15 K

Komponen Massa (Kg) Cp ∆T H (kJ)


Aliran <33>
Palm Nut 368,24 2,1212 15 11716,91441
Aliran <32>
Palm Fiber 621,6 2,7002 15 25176,58088
Total 989,84 - 36893,49529

Aliran Masuk Aliran Keluar


<11> <33> <32> Qloss
120350,1913 11717 25177 83457
120350,1913 120350,1913

10. Ripple Mill (C-220)

A-35
<33> <34>
Ripple Mill (C-220)

Aliran <33>
= Palm Nut
Aliran <34>
= Cracked Mixture
T masuk= 40 °C 313,15 K
T Reference
= 25 °C 298,15 K
Perhitungan Entalpi Masuk
Komponen Massa (Kg) Cp ∆T H (kJ)
Aliran <33>
Palm Nut 368,24 2,1212 15 11716,91441
Total 368,24 - 11716,91441

T Keluar= 39,25 °C 312,4 K


T Reference
= 25 °C 298,15 K
Perhitungan Entalpi Keluar
Komponen Massa (Kg) Cp ∆T H (kJ)
Aliran <34>
Cracked Mixture 368,24 2,1212 14,25 11131,06869
Total 368,24 - 11131,06869

Aliran Masuk Aliran Keluar


<33> <34> Qloss
11716,91441 11131,06869 585,85
11716,91441 11716,91441

11. Tanki Suspensi (F-231)

A-36
<35>
<34 <36>
Tanki Suspensi (F-231)

Aliran <34> = Cracked Mixture


Aliran <35> = Air Suspensi
Aliran <36> = Cracked Suspension

T Masuk <34> = 39,25 °C 312,4 K


T Masuk <35> = 33 °C 306,15 K
T Reference = 25 °C 298,15 K

Perhitungan Entalpi Masuk


Komponen Massa (Kg) Cp ∆T H (kJ)
Aliran <34>
Cracked Mixture 368,24 2,1212 14,25 11131,06869
Aliran <35>
Air Suspensi 614,96 4,181 8 20569,18208
Total 983,2 - 31700,25077
T Keluar = 34,128 °C 307,28 K
T Reference = 25 °C 298,15 K

Perhitungan Entalpi Keluar


Komponen Massa (Kg) Cp ∆T H (kJ)
Aliran <36>
Cracked Suspension 983,21 3,3555 9,128 30115,23823
Total 983,21 - 30115,23823

Aliran masuk Aliran Keluar


<34> <34> <36> Qloss
11131 20569 30115 1585
31700,25077 31700,25077

12. Hydrocyclone (H-230)

A-37
<39>

<36> <40>
Hydorcyclone (H-230)

<38>

Aliran <36> = Cracked Suspension


Aliran <39> = Cangkang
Aliran <40> = Wet Kernel
Aliran <38> = Air Buangan

T Masuk= 34,128 °C 307,28 K


T Reference
= 25 °C 298,15 K

Perhitungan Entalpi Masuk


Komponen Massa (Kg) Cp ∆T H (kJ)
Aliran <36>
Cracked Mixture 983,21 2,12 9,128 19037,69661
Total 983,21 19037,69661
T Keluar = 30,454 °C 303,6 K
T Reference = 25 °C 298,15 K
Perhitungan Entalpi Keluar
Komponen Massa (Kg) Cp ∆T H (kJ)
Aliran <39>
Cangkang 207,93 2,2956 5,4537 2603,147854
Aliran <40>
Wet Kernal 189,64 2,2086 5,4537 2284,197561
Aliran <38>
Air Buangan 585,64 4,1324 5,4537 13198,46636
Total 983,21 - 18085,81178

Aliran Masuk Aliran Keluar


<36> <39> <40> <38> Qloss
19037,69661 2603,1 2284,2 13198 951,88
19037,69661 19037,69661

13. Kernel Silo Dryer (H-240)

A-38
<40 <44
Kernel Dryer (D-240)

Aliran <40> = Kernel Dryer Inlet


Aliran <43> = Uap Air
Aliran <44> = Kernel Kering

Steam
Tekanan (P) = 476 kPa
Temperatur = 150 °C

T Masuk = 30 °C = 303,60 K
T Reference = 25 °C = 298,15 K

Perhitungan Entalpi Masuk


Komponen Massa (kg) Cp ∆T H (kJ)
Aliran <40>
Kernel Dryer Inlet 189,64 2,118353 5 2190,880369
Total 189,64 - - 2190,880369

Dikarenakan pada 1 atm titik didih air adalah 100°C maka temperatur di tangki harus lebih dari 100°C
untuk memastikan air menguap

Latent heat of vaporization = 2257,06 kJ/kg


T Keluar = 70 °C = 343,15 K
T Reference = 25 °C = 298,15 K

Perhitungan Entalpi Keluar


Komponen Massa (kg) Cp ∆T H (kJ)
Aliran <44>
Kernel Kering 163,14 1,783335 45 13091,99724
Aliran <43>
Uap Air 26,51 4,18 45 4986,531
Total 189,65 - - 18078,52824
Neraca Energi Total

A-39
Asumsi Qloss = 5%Qsupply

Qmasuk = Qkeluar

∆H<40> + Qsupply = ∆H<44>+∆H<43> + Qloss


Qsupply = ∆H<44>+∆H<43> + 0,05Qsupply - ∆H<40>
0,95Qsupply = 18079 - 2190,88
0,95Qsupply = 15887,65 kJ
Qsupply = 16723,84 kJ
Maka, Qloss = 836,19 kJ

Perhitungan Kebutuhan Steam


Steam digunakan untuk memenuhi kebutuhan panas. Digunakan saturated steam dengan tekanan
476,101 kPa dan suhu 150°C

T (°C) Tekanan (kPa) Hliq (kJ/kg) Hvap (kJ/kg)


150 150,00 632,252 2745,92

Qsupply = msteam x (Hvap-Hliq)


16723,84 = msteam x 2113,668
= 16723,84
msteam
2113,668
msteam = 7,9122 kg

Panas steam masuk = msteam x Hvap


= 21726,37 kJ

Panas steam keluar = msteam x Hliq


= 5002,53 kJ

Aliran Masuk Aliran Keluar


<40> <41> <44> <43> <42> Qloss
2190,88 21726,37 13092,00 4986,53 5002,53 836,19
23917,25 23917,25

A-40
ashiwagi, Takao. 2014)

A-41
A-42
A-43
A-44
A-45
A-46
A-47
A-48
A-49
A-50
A-51
A-52
A-53
A-54
A-55
A-56
A-57
A-58
A-59
A-60
A-61
A-62
A-63
A-64

You might also like