Building Technology 04

Lecture (4) Prefabricated Slabs & Walls
AR 252
BUILDING TECHNOLOGY - 2
Fall - 2023
Dr. Mira I. Helmy
AR 252. Building Technology 02

Types of R.C Slabs

Lecture (2)
1 Solid Slabs (one way slab – two way slab)
2 Hollow Blocks Slabs
3 Flat Slabs
Lecture (3)
4 Waffle Slabs
5 Grid Beams Slabs (Paneled Beams Slabs)
Lecture (4): Prefabricated slabs and walls

Precast concrete members

Concrete must be Cured in Factory for 28 day before using.

Prefabricated slabs and walls
1 2 3
Floor Walls Roofs

1 2 3
Floor Walls Roofs
▪ Precast Concrete ▪ Precast Concrete ▪ Precast Concrete

Floor Systems Walls Roof Systems
▪ Precast Concrete ▪ Precast Concrete Wall
Units Panels & Columns
▪ Precast Concrete ▪ Precast Concrete walls
Connections Connections


1) Floor
a) PRECAST CONCRETE FLOOR SYSTEMS
▪ Precast concrete slabs, beams, and structural tees are
one-way spanning units that may be supported by site
cast concrete, precast concrete, or masonry bearing
walls, or by steel, or precast concrete frames.
▪ The precast units are manufactured with normal-
density or structural lightweight concrete, which results
in less depth, reduced weight, and longer spans.
▪ The units are transported to the construction site,
and set in place as rigid components with cranes.
▪ The size and proportion of the units may be limited
by the means of transportation.
▪ Fabrication in a factory environment enables the
units to have a consistent quality of strength, durability,
and finish
▪ The modular nature of the standard-sized units,
however, may not be suitable for irregular building
shapes.
1) Floor
b) PRECAST CONCRETE FLOOR Units
1- Precast Slabs
Solid Flat Slabs Hollow Core Slabs Double Tees Single Tees

1) Floor
1- Precast Slabs
Solid Flat Slabs
Span in short direction 3.6:7m

10,15,20.5 cm
Typical width 122cm
Hollow Core Slabs
Span in short direction 3.6:12m

15,20.5,30.5 cm
Typical width 40.5,122,244cm

1) Floor
1- Precast Slabs
Single Tees
Span in short direction 9:36m

244,305 cm
Total depth
51,122 cm
Double Tees Span in short direction 9:30m

244,305 cm
Total depth
30.5,81.5 cm
122,152.5 cm

1) Floor
2- Precast Beams & Girders
Rectangular Beams L-Shaped Beams Inverted Tee Beams AASHTO Girders

American Association of State Highway and
Transportation Officials

1) Floor

1) Floor

1) Floor
c) PRECAST CONCRETE FLOOR Connections

1) Floor

1) Floor

1) Floor
Precast Slabs
1) Floor
Precast Slabs
1) Floor
Precast Slabs
1) Floor
Precast Structural Tees

1) Floor
Precast Structural Tees

1) Floor
Precast Beams
1) Floor
Precast Beams
Lecture
Lecture(4)
(4) Prefabricated Slabsand
Prefabricated slabs & Walls
walls

2) Walls
a) PRECAST CONCRETE Walls ▪ Precast concrete wall panels are cast in a
plant off site, transported to the construction
site, and set in place with cranes.
▪ Fabrication in a factory environment
enables the units to have a consistent quality of
strength, durability, and finish, and eliminates
the need for on-site formwork.
▪ The precast wall panels may be
conventionally reinforced for greater structural
efficiency, reduced panel thicknesses, and
longer spans.
▪ Extra reinforcement may be necessary to

resist the stresses of transportation.

2) Walls
b) PRECAST CONCRETE Wall Panel and Column
▪ Precast concrete wall panels
may serve as bearing walls capable of
supporting site cast concrete or steel
floor and roof systems. Bearing

Wall
2) Walls
b) PRECAST CONCRETE Wall Panel and Column

2) Walls
c) PRECAST CONCRETE Walls Connections
Connection details:
1) Slab to slab.
2) Slab to beams.
3) Beams to columns.
4) Slab or beam to wall.
5) Panel to panel.
6) Column to column.
7) Column to foundation.
8) Precast Concrete Extra Details

2) Walls
1- Slab to Slab Connections

2) Walls
2- Slab to Beam Connections
Setback
A double - tee floor unit being flown into position in a precast building. Double tee slabs supported over a
The setbacks in double - tee stems reduces floor height. rectangular beam.

2) Walls
3- Slab to Column Connections
Projecting
Bracket
Various solutions for beam to column
connection.

2) Walls
4- Slab or beam to wall connections
Projections in precast concrete walls to
support the inverted - tee beams or the
double - tee floor slabs.

2) Walls
5- Panels to Panels Connections
Different cases of precast panel to panel connections.

2) Walls
6- Column to column Connections

2) Walls
7- Column to foundation Connections:

2) Walls
8- Precast Concrete Extra Details
Lifting hooks are very important component in precast
concrete units.
Partial precast concrete hollow core slab
over metal hanger to provide an opening.

2) Walls
8- Precast Concrete Extra Details
Precast beams contain grooves to hold double tee ribs
to provide more neat beam to roof connection.

2) Walls
Precast panels installation process requires Temporary Support.
Temporary
Support
Total precast construction
Temporary
Support


2) Walls
a) PRECAST CONCRETE Roof System
Precast concrete roof systems are similar in form and construction to precast
floor systems and utilize the same types of slab units
2) Walls

2) Walls

Thank You

Exercise: 01

Exercise: 02
For the given part of a parking

structure, draw - in scale 1/50
- a plan and two perpendicular
sections for the slab of this
part using PRECAST CONCRETE
FLOOR Units
All columns are 50 x 50 cm

Building Technology 04

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Lecture (4) Prefabricated Slabs & Walls

AR 252. Building Technology 02

Types of R.C Slabs

1 Solid Slabs (one way slab – two way slab)

2 Hollow Blocks Slabs

5 Grid Beams Slabs (Paneled Beams Slabs)

Lecture (4): Prefabricated slabs and walls

AR 252. Building Technology 02

Precast concrete members

AR 252. Building Technology 02

Prefabricated slabs and walls

Floor Walls Roofs

AR 252. Building Technology 02

Prefabricated slabs and walls

Floor Walls Roofs

▪ Precast Concrete ▪ Precast Concrete ▪ Precast Concrete

AR 252. Building Technology 02

Prefabricated slabs and walls

AR 252. Building Technology 02

AR 252. Building Technology 02

Solid Flat Slabs

Span in short direction 3.6:7m

Hollow Core Slabs

Span in short direction 3.6:12m

AR 252. Building Technology 02

Span in short direction 9:36m

Double Tees Span in short direction 9:30m

AR 252. Building Technology 02

Rectangular Beams L-Shaped Beams Inverted Tee Beams AASHTO Girders

AR 252. Building Technology 02

AR 252. Building Technology 02

AR 252. Building Technology 02

AR 252. Building Technology 02

AR 252. Building Technology 02

AR 252. Building Technology 02

Precast Structural Tees

Precast Structural Tees

Prefabricated slabs and walls

AR 252. Building Technology 02

▪ Extra reinforcement may be necessary to

AR 252. Building Technology 02

▪ Precast concrete wall panels

may serve as bearing walls capable of

supporting site cast concrete or steel

floor and roof systems. Bearing

AR 252. Building Technology 02

AR 252. Building Technology 02

AR 252. Building Technology 02

AR 252. Building Technology 02

AR 252. Building Technology 02

Projections in precast concrete walls to

support the inverted - tee beams or the

double - tee floor slabs.

AR 252. Building Technology 02

Different cases of precast panel to panel connections.

AR 252. Building Technology 02

AR 252. Building Technology 02

AR 252. Building Technology 02

Lifting hooks are very important component in precast

Partial precast concrete hollow core slab

over metal hanger to provide an opening.

AR 252. Building Technology 02