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FORM CONTROL NEW MODEL PARTS DEVELOPMENT

REVISION : 01
DEPARTMENT : IMPROVEMENT & M.SOURCING
DATE #REF!
PT. SHOWA INDONESIA MFG
MODEL : HKWWX

AUG 10 SEPT 10 OCT 10 NOV 10 DEC 10 JAN 11 FEB 11 MAR 11


SCHEDULE ACTIVITY
I/II III/IV I/II III/IV I/II III/IV I/II III/IV I/II III/IV I/II III/IV I/II III/IV I/II III/IV

AHM EVENT
PLAN M/PRO New Model Target Evaluation
ACTUAL
DRAWING
M/PRO TARGET
PROJECT ACTIVITY
PLAN DISTRIBUTION DIE GO PP1 PP2
100% 0.00% 0.00% STAGE
ACTUAL
SIM EVENT
QAV ACTIVITY
PLAN QAV 1 ANZENSENGEN
90%
ACTUAL QAV 1

80%
FRONT DAMPER ASSY
1 ACHIEVEMENT REAR DAMPER ASSY ACHIEVEMENT
1
70%
100% 100%
90%
90%
80%
60%
80%
70%
70%
60%
60% 50% 100% 100%
50%
50% 40%
40% 30% 40%
20%
30%
10%
20%
0% 30%
10%
0%
0
20%
0
10%

0%
FRONT DAMPER ASSY REAR DAMPER ASSY

PROGRESS CONTROL

NO PART NAME PART NUMBER VENDOR


Drawing &
RFQ
QCD
Analist
Quotation
approval Die Go Millsheet
Schedule &
QCFOP
IK & C/sheet
QAV &
Verifikasi
Sample
QC
Inspection
Japan
Approval
Anzensengen
M/Pro
Delivery
TOTAL STAGE EVENT M/PRO
5% 5% 10% 5% 5% 5% 5% 10% 10% 5% 10% 15% 10% 100%

NEW MODEL SCORE 100%


A FRONT FORK ASSY
1 BT. CASE MAT'L - DAIKI MALAYSIA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%

TARGET STAGE 100%


B ST. STEM COMP
1 UNDER BRACKET MAT'L HKWW0-505-B0-IN BUKAKA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
2 ST. SHAFT MAT'L - INP 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%

Kontrol part INP, akan direview ulang setelah M/Pro, DEVELOPMENT STAGE VALUE
untuk pengecekan konsistensi proses yang sudah
dijanjikan oleh PT. INP PP1 EVENT TARGET 41.25 % Nov-10
NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
TOTAL 100.00% 1 FRONT DAMPER ASSY 54.17% 45.83%
Kondisi final pencapaian dimensi di compare dengan 46.44%
2 REAR DAMPER ASSY 53.56%
pencapaian dimensi dies.
TOTAL 53.86% 46.14%
B REAR CUSHION ASSY JAPAN APPROVAL EVENT 56.50 % Nov-10
1 OIL SEAL HKTL2-320-E0-IN NOK INDONESIA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
2 DAMPER CAP S3552-446-50 POSMI 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 1 FRONT DAMPER ASSY 54.17% 45.83%
3 PISTON HKWW2-240-00-IN SESC MALAYSIA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 2 REAR DAMPER ASSY 53.56% 46.44%
4 MAIN PIPE MAT'L - SHUAN HWA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% TOTAL 53.86% 46.14%
5 JOINT METAL MAT'L - SHUAN HWA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% PP2 EVENT 75% Jan 10
6 SPRING PAINTING HKWW2-380-C0-IN GANSA FURINDO 100% 100% 0% 0% 100% 100% 80% 0% 100% 100% 0% 0% 0% 39.00% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
7 SPRING SEAT HKPH2-392-JA-IN ACC 100% 100% 100% CLOSE100%
100% PROJECT,
100%PART 80%
COMMON
0%WITH 100%
M/PRO CONDITION
60% 0% 0% 0% 52.00% 1 FRONT DAMPER ASSY 61.92% 38.08%
8 BT. METAL MATERIAL HKWB2-440-0A-IN SAC 100% 100% 100% 100% 100% 100% 80% 0% 100% 100% 0% 0% 0% 54.00% 2 REAR DAMPER ASSY 64.90% 35.10%
TOTAL 63.41% 36.59%
PP3 EVENT 82.5%
NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
1 FRONT DAMPER ASSY
TOTAL 100.00% 2 REAR DAMPER ASSY
TOTAL
ANZENSENGEN 100%
DEVELOPMENT STAGE TARGET NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
DX EVENT 100% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 10.00% 1 FRONT DAMPER ASSY 100% 0.00%
PP1 EVENT 100% 100% 100% 100% 100% 50% 25% 30% 30% 30% 0% 0% 0% 41.25% 2 REAR DAMPER ASSY 100% 0.00%
JAPAN APPROVAL 100% 100% 100% 100% 100% 80% 80% 80% 80% 50% 0% 0% 0% 56.50% TOTAL 100% 0.00%
PP2 EVENT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 0% 0% 75.00% REPORT LAP BUL 8-Apr-11
PP3 EVENT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 50% 0% 82.50% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
ANZENSENGEN 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 1 FRONT DAMPER ASSY 100% 0.00%
2 REAR DAMPER ASSY 100% 0.00%
TOTAL 100% 0.00%
FORM CONTROL NEW MODEL PARTS DEVELOPMENT
REVISION : 01
DEPARTMENT : IMPROVEMENT & M.SOURCING
DATE #REF!
PT. SHOWA INDONESIA MFG
MODEL : HK07

Dec 10 Jan 11 Feb 11 Mar 11 Apr 11 May 11 June 11 July 11


SCHEDULE ACTIVITY
I/II III/IV I/II III/IV I/II III/IV I/II III/IV I/II III/IV I/II III/IV I/II III/IV I/II III/IV

AHM EVENT
PLAN M/PRO New Model Target Evaluation
ACTUAL TARGET
DRAWING STAGE
DISTRIBUTION M/PRO
PROJECT ACTIVITY
PLAN DIE
GO
PP1 PP2
100% 0.00%
ACTUAL
SIM EVENT
QAV ACTIVITY
PLAN QAV 1 ANZENSENGEN
90%
ACTUAL QAV 1

80%
REAR DAMPER ASSY
1
ACHIEVEMENT
70%
100%
90%
80%
60%
70%
60%
50%
50% 100.00%
40%
30% 40%
20%
10%
0% 30%
0
0
20%

10%

0%
REAR DAMPER ASSY

PROGRESS CONTROL

NO PART NAME PART NUMBER VENDOR


Drawing &
RFQ
QCD
Analist
Quotation
approval Die Go Millsheet
Schedule &
QCFOP
IK & C/sheet
QAV &
Verifikasi
Sample
QC
Inspection
Japan
Approval
Anzensengen
M/Pro
Delivery
TOTAL STAGE EVENT PP2
5% 5% 10% 5% 5% 5% 5% 10% 10% 5% 10% 15% 10% 100%

NEW MODEL SCORE 100%


A FRONT FORK ASSY
1 NO DEVELOPMENT

TARGET STAGE 100%


B ST. STEM COMP
1 NO DEVELOPMENT

DEVELOPMENT STAGE VALUE


PP1 EVENT TARGET 41.25 % May-11
NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
TOTAL 0.00% 1 FRONT DAMPER ASSY - -
2 REAR DAMPER ASSY 0.00% 100.00%
TOTAL 0.00% 100.00%
B REAR CUSHION ASSY PP2 EVENT 75% Juni 11
1 SPRING MEGATAMA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
2 ROD MATERIAL CHIH LIEN 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 1 FRONT DAMPER ASSY - -
2 REAR DAMPER ASSY 76.00% 24.00%
TOTAL 76.00% 24.00%
LAPBUL AGUST 2011 July 11
NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
1 FRONT DAMPER ASSY - -
2 REAR DAMPER ASSY 100.00% 0.00%
TOTAL 100.00% 0.00%

NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH


1 FRONT DAMPER ASSY
TOTAL 100.00% 2 REAR DAMPER ASSY
TOTAL

DEVELOPMENT STAGE TARGET NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
DX EVENT 100% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 10.00% 1 FRONT DAMPER ASSY
PP1 EVENT 100% 100% 100% 100% 100% 50% 25% 30% 30% 30% 0% 0% 0% 41.25% 2 REAR DAMPER ASSY
JAPAN APPROVAL 100% 100% 100% 100% 100% 80% 80% 80% 80% 50% 0% 0% 0% 56.50% TOTAL
PP2 EVENT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 0% 0% 75.00%
PP3 EVENT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 50% 0% 82.50% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
ANZENSENGEN 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 1 FRONT DAMPER ASSY
2 REAR DAMPER ASSY
TOTAL
FORM CONTROL NEW MODEL PARTS DEVELOPMENT REVISION
DEPARTMENT
DATE
: 00
: IMPROVEMENT & M.SOURCING
#REF!
PT. SHOWA INDONESIA MFG
MODEL : HKZL

OCT 10 NOV 10 DEC 10 JAN 11 FEB 11 MAR 11 APR 11 MAY 11


SCHEDULE ACTIVITY
I/II III/IV I/II III/IV I/II III/IV I/II III/IV I/II III/IV I/II III/IV I/II III/IV I/II III/IV

AHM EVENT
PLAN M/PRO New Model Target Evaluation
ACTUAL
DRAWING
PLAN DISTRIBUTION DIE PP1 PP2 M/PRO TARGET
PROJECT ACTIVITY GO STAGE
ACTUAL 100%
SIM EVENT
PLAN QAV 1 ANZENSENGEN
QAV ACTIVITY
ACTUAL QAV 1
90%

FRONT FORK ASSY & ST.1STEM COMP ACHIEVEMENT 80%


REAR DAMPER ASSY
1
ACHIEVEMENT
100%
100%
90% 90%
70%
80% 80%
70%
70%
60% 60%
60% 50%
50% 40% 100.00% 100.00%
30%
40% 20% 50%
30% 10%
0% 0
20%
10%
40%
0
0%

0 30%

20%

10%
FRONT DAMPER ASSY REAR DAMPER ASSY
SIM sudah pernah visit pada akhir 2009, QAV
akan dilaksanakan lagi setelah Daiki
Indonesia establish pada April 2011

PROGRESS CONTROL

NO PART NAME PART NUMBER VENDOR


Drawing &
RFQ
QCD
Analist
Quotation
approval Die Go Millsheet
Schedule &
QCFOP
IK & C/sheet
QAV &
Verifikasi
Sample
QC
Inspection
Japan
Approval
Anzensengen
M/Pro
Delivery
TOTAL STAGE EVENT M/PRO
5% 5% 10% 5% 5% 5% 5% 10% 10% 5% 10% 15% 10% 100%

NEW MODEL SCORE 100%


A FRONT FORK ASSY
1 BT. CASE MATERIAL - DAIKI MALAYSIA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%

TARGET STAGE 100%


B ST. STEM COMP
1 UNDER BRACKET MATERIAL HKWW0-505-B0-IN BUKAKA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
2 ST. SHAFT MATERIAL - INP 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
3 CABLE GUIDE HKZL0-540-0A-IN PT. ASIANET 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%

DEVELOPMENT STAGE VALUE


PP1 EVENT TARGET 41.25 % Nov-10
NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
TOTAL 100.00% 1 FRONT DAMPER ASSY 53.69% 46.31%
2 REAR DAMPER ASSY 52.22% 47.78%
TOTAL 52.95% 47.05%
B REAR CUSHION ASSY JAPAN APPROVAL EVENT 56.50 %
1 OIL SEAL HKTL2-320-E0-IN NOK INDONESIA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
2 DAMPER CAP S3552-446-50 POSMI 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 1 FRONT DAMPER ASSY 53.69% 46.31%
3 MAIN PIPE - SHUAN HWA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 2 REAR DAMPER ASSY 52.22% 47.78%
4 JOINT METAL MAT'L - SHUAN HWA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% TOTAL 52.95% 47.05%
5 SPRING PAINTING HKZL2-380-0C-IN GANSA FURINDO 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% PP2 EVENT 75%
6 SPRING SEAT HKPH2-392-JA-IN ACC 100% 100% 100% CLOSE100%
100% PROJECT, PART COMMON
100% 80% 0%WITH M/PRO
100% CONDITION
75% 0% 0% 0% 52.75% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
7 UNDER CASE HKZL2-425-0A-IN KALIBARU 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 1 FRONT DAMPER ASSY 74.94% 25.06%
8 SPRING MATERIAL - SUMIDEN 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 2 REAR DAMPER ASSY 84.36% 15.64%
TOTAL 79.65% 20.35%
PP3 EVENT 82.5%
NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
1 FRONT DAMPER ASSY
TOTAL 100.00% 2 REAR DAMPER ASSY
TOTAL
ANZENSENGEN TARGET 100% 19-Apr-11
DEVELOPMENT STAGE TARGET NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
DX EVENT 100% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 10.00% 1 FRONT DAMPER ASSY 100.00% 0.00%
PP1 EVENT 100% 100% 100% 100% 100% 50% 25% 30% 30% 30% 0% 0% 0% 41.25% 2 REAR DAMPER ASSY 100.00% 0.00%
JAPAN APPROVAL 100% 100% 100% 100% 100% 80% 80% 80% 80% 50% 0% 0% 0% 56.50% TOTAL 100.00% 0.00%
PP2 EVENT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 0% 0% 75.00%
PP3 EVENT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 50% 0% 82.50%
ANZENSENGEN 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
FORM CONTROL LOCAL PARTS DEVELOPMENT
REVISION : 01
DEPARTMENT : IMPROVEMENT & M.SOURCING
DATE #REF!
PT. SHOWA INDONESIA MFG
MODEL : HKYZ

JAN 11 FEB 11 MAR 11 APR 11 MAY 11 JUN 11 JUL 11 AUG 11


SCHEDULE ACTIVITY
I/II III/IV I/II III/IV I/II III/IV I/II III/IV I/II III/IV I/II III/IV I/II III/IV I/II III/IV

AHM EVENT
PLAN M/PRO New Model Target Evaluation
ACTUAL
PLAN DIE PP1 PP2 PP3 M/PRO
100%
PROJECT ACTIVITY GO
ACTUAL
SIM EVENT
PLAN QAV 1 90%
QAV ACTIVITY
ACTUAL
80%
FRONT FORK ASSY & ST. STEM COMP ACHIEVEMENT REAR DAMPER ASSY ACHIEVEMENT
1
70%
100%
TARGET
STAGE
90%
80%
60%
1 70%

100% 60% 50% 100.00%


90% 50% 100.00%
80% 40%
70% 30% 40%
60% 20%
50% 10%
0
40%
0% 30%
30%
20%
10%
20%
0%

10%

0% 0.00% 0.00%
FRONT DAMPER ASSY REAR DAMPER ASSY

PROGRESS CONTROL

NO PART NAME PART NUMBER VENDOR


Drawing &
RFQ
QCD
Analist
Quotation
approval Die Go Millsheet
Schedule &
QCFOP
IK & C/sheet
QAV &
Verifikasi
Sample
QC
Inspection
Japan
Approval
Anzensengen
M/Pro
Delivery
TOTAL STAGE EVENT M/PRO
5% 5% 10% 5% 5% 5% 5% 10% 10% 5% 10% 15% 10% 100%

NEW MODEL SCORE 100.00%


A FRONT FORK ASSY
1 BT. CASE MATERIAL - DAIKI MALAYSIA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%

TARGET STAGE 100%


B ST. STEM COMP
1 UNDER BRACKET MATERIAL HKYZ0-505-7A-IN BUKAKA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
2 ST. SHAFT MATERIAL - INP 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%

DEVELOPMENT STAGE VALUE


REPORT LAPBUL
NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
TOTAL 100.00% 1 FRONT DAMPER ASSY 0.00% 100.00%
2 REAR DAMPER ASSY 0.00% 100.00%
TOTAL 0.00% 100.00%
B REAR CUSHION ASSY PP1 EVENT TARGET 41.25 % END FEB
1 OIL SEAL HKTL2-320-E0-IN NOK INDONESIA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
2 DAMPER CAP S3552-446-50 POSMI 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 1 FRONT DAMPER ASSY 60.00% 40.00%
3 PISTON HKWW2-240-00-IN SESC MALAYSIA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 2 REAR DAMPER ASSY 50.50% 49.50%
Part dinyatakan boleh
4 MAIN PIPE MAT'L - SHUAN HWA 100% 100% 100% 100% 100% 100% 100% 100% 100% M/pro100%
by QA. 100% 100% 100% 100.00% TOTAL 55.25% 44.75%
5 JOINT METAL MAT'L - SHUAN HWA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% JAPAN APPROVAL EVENT 56.50 %
6 SPRING PAINTING HKYZ2-380-0C-IN GANSA FURINDO 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
7 RUBBER BUSH HKVY2-470-00-IN CATURINDO 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 1 FRONT DAMPER ASSY 0.00% 100.00%
8 RUBBER BUSH S0172-470-20 CATURINDO 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 2 REAR DAMPER ASSY 0.00% 100.00%
TOTAL 0.00% 100.00%
PP2 EVENT 75%
NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
M. pipe change ke sri rejeki, joint metal
change ke INP 1 FRONT DAMPER ASSY 100.00% 0.00%
TOTAL 100.00% 2 REAR DAMPER ASSY 100.00% 0.00%
TOTAL 100.00% 0.00%
LAPBUL Agust 2011
DEVELOPMENT STAGE TARGET NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
DX EVENT 100% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 10.00% 1 FRONT DAMPER ASSY 100.00% 0.00%
PP1 EVENT 100% 100% 100% 100% 100% 50% 25% 30% 30% 30% 0% 0% 0% 41.25% 2 REAR DAMPER ASSY 100.00% 0.00%
JAPAN APPROVAL 100% 100% 100% 100% 100% 80% 80% 80% 80% 50% 0% 0% 0% 56.50% TOTAL 100.00% 0.00%
PP2 EVENT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 0% 0% 75.00% ANZENSENGEN TARGET 100%
PP3 EVENT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 50% 0% 82.50% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
ANZENSENGEN 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 1 FRONT DAMPER ASSY
2 REAR DAMPER ASSY
TOTAL
REVISION : 00

PT. SHOWA INDONESIA MFG


FORM CONTROL LOCAL PARTS DEVELOPMENT DEPARTMENT
DATE
: IMPROVEMENT & M.SOURCING
#REF!

MODEL : S403

SEPT10 OCT 10 NOV 10 DEC 10 JAN 11 FEB 11 MAR 11 APR 11 MAY 11 JUN 11 JUL 11 AUG 11 SEPT 11 OCT 11 NOV 11 DEC 11
SCHEDULE ACTIVITY
I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV III/IV
PLAN M/PRO New Model Target Evaluation
ISI EVENT
ACTUAL
DRAWING
M/PRO TARGET
PLAN DISTRIBUTION DIE PP1 PP2 PILOT
PROJECT ACTIVITY GO STAGE
ACTUAL 100% 0.00% 0.00%
SIM EVENT
PLAN QAV 1 ANZENSENGEN
QAV ACTIVITY
ACTUAL 90%

80%
1
FRONT FORK ASSY & ST. STEM COMP ACHIEVEMENT REAR DAMPER ASSY ACHIEVEMENT
100%
1 70%
90% 100%
80% 90% 60%
70% 80%
60% 70%
50% 100.00% 100.00%
50% 60%

40% 50%

30%
40% 40%
30%
20%
20%
10%
10%
30%
0% 0
0%

0 20%

10%

0%

PROGRESS CONTROL

NO PART NAME PART NUMBER VENDOR


Drawing &
RFQ
QCD
Analist
Quotation
approval Die Go Millsheet
Schedule &
QCFOP
IK & C/sheet
QAV &
Verifikasi
Sample
QC
Inspection
Japan
Approval
Anzensengen
M/Pro
Delivery
TOTAL STAGE EVENT M/PRO
5% 5% 10% 5% 5% 5% 5% 10% 10% 5% 10% 15% 10% 100%

NEW MODEL SCORE 100.00%


A FRONT FORK ASSY
1 BT. CASE MATERIAL - DAIKI MALAYSIA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%

TARGET STAGE 100.00%


B ST. STEM COMP
1 UNDER BRACKET MATERIAL S4030-505-0A-IN HWANG HWA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
2 UNDER BRACKET DRILL S4030-505-0A-IN CTA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%

DEVELOPMENT STAGE VALUE


PP1 EVENT TARGET 41.25 % Nov-10
NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
1. Japan Approval & Design change sudah
TOTAL
dikirim ke Japan, tapi belum ada jawaban. 100.00% 1 FRONT DAMPER ASSY 54.17% 45.83%
2. Start M/Pro hanya 1 cavity, dan tanpa 2 REAR DAMPER ASSY 53.56% 46.44%
no. cavity. Target 2 cavity awal Nov 2011
TOTAL 53.86% 46.14%
B REAR CUSHION ASSY JAPAN APPROVAL EVENT 56.50 %
1 DAMPER CAP S3552-446-50 POSMI 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
2 SPRING GUIDE S4032-400-0B-IN GRADIENT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 1 FRONT DAMPER ASSY 0.00% 0.00%
3 PISTON HKWW2-240-00-IN SESC MALAYSIA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 2 REAR DAMPER ASSY 0.00% 0.00%
4 MAIN PIPE - SHUAN HWA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% TOTAL 0.00% 0.00%
5 UNDER JOINT COMP S4032-136-0A-IN CNK 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% PP2 event 75% 8-Jun-11
6 SPRING PAINTING S4032-380-0A-IN GANSA FURINDO 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
7 STOPPER RUBBER S3982-415-2A-IN CATURINDO 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 1 FRONT DAMPER ASSY 100.00% 0.00%
8 RUBBER BUSH K0052-470-00 CATURINDO 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 2 REAR DAMPER ASSY 100.00% 0.00%
TOTAL 100.00% 0.00%
Pilot Event 2011 & Lapbul Sept 2011
NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
1 FRONT DAMPER ASSY 80.00% 20.00%
TOTAL 100.00% 2 REAR DAMPER ASSY 78.00% 22.00%
TOTAL 79.00% 21.00%
M/Pro Event & Lapbul Nov 2011
DEVELOPMENT STAGE TARGET NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
DX EVENT 100% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 10.00% 1 FRONT DAMPER ASSY 100.00% 0.00%
PP1 EVENT 100% 100% 100% 100% 100% 50% 25% 30% 30% 30% 0% 0% 0% 41.25% 2 REAR DAMPER ASSY 100.00% 0.00%
JAPAN APPROVAL 100% 100% 100% 100% 100% 80% 80% 80% 80% 50% 0% 0% 0% 56.50% TOTAL 100.00% 0.00%
PP2 EVENT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 0% 0% 75.00% ANZENSENGEN TARGET 100%
PP3 EVENT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 50% 0% 82.50% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
ANZENSENGEN 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 1 FRONT DAMPER ASSY
2 REAR DAMPER ASSY
TOTAL
FORM CONTROL LOCAL PARTS DEVELOPMENT
REVISION : 01
DEPARTMENT : IMPROVEMENT & M.SOURCING
DATE #REF!
PT. SHOWA INDONESIA MFG
MODEL : K147

JAN 11 FEB 11 MAR 11 APR 11 MAY 11 JUN 11 JUL 11 AUG 11 SEPT 11 OCT 11 NOV 11 DEC 11 JAN 12 FEB 12 MAR 12 APR 12
SCHEDULE ACTIVITY
I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV

AHM EVENT
PLAN M/PRO New Model Target Evaluation
ACTUAL
PLAN DIE PRE-PROD PILOT M/PRO
100%
PROJECT ACTIVITY GO
0.00% 0.00%
ACTUAL TARGET
SIM EVENT STAGE
PLAN QAV 1 ANZENSENGEN 90%
QAV ACTIVITY
ACTUAL
80%
1 COMP ACHIEVEMENT 1 ACHIEVEMENT
REAR DAMPER ASSY
FRONT FORK ASSY & ST. STEM

100% 100% 70%


90% 90%

80% 80% 60%


70% 70%

60% 60%
50% 100.00% 100.00%
50% 50%
40% 40%
30% 30% 40%
20% 20%
10%
0
10%
0 30%
0% 0%

20%

10%

0%
FRONT DAMPER ASSY REAR DAMPER ASSY

PROGRESS CONTROL

NO PART NAME PART NUMBER VENDOR


Drawing &
RFQ
QCD
Analist
Quotation
approval Die Go Millsheet
Schedule &
QCFOP
IK & C/sheet
QAV &
Verifikasi
Sample
QC
Inspection
Japan
Approval
Anzensengen
M/Pro
Delivery
TOTAL STAGE EVENT M/PRO
5% 5% 10% 5% 5% 5% 5% 10% 10% 5% 10% 15% 10% 100%

NEW MODEL SCORE 100.00%


A FRONT FORK ASSY
1 REBOUND SEAT 47101-383-02 DPP 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
2 OIL LOCK COLLAR 47101-316-11 DPP 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%

TARGET STAGE 100.00%


3 FORK BOLT K1531-450-00 YISHEN 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
4 SLIDE BUSH K1471-276-00 SHOWA JAPAN 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
5 GUIDE BUSH K1471-275-00 SHOWA JAPAN 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%

ST. STEM COMP


DEVELOPMENT STAGE VALUE
1 UNDER BRACKET MATERIAL K1370-505-00 BUKAKA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% PP1 EVENT 41.25% 9 maret 2011
2 ST. SHAFT MATERIAL - INP 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
3 SHAFT NUT K1330-510-00 DPP 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 1 FRONT DAMPER ASSY 56.98% 43.02%
4 BALL RACE K0240-515-01 YISHEN 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 2 REAR DAMPER ASSY 56.50% 43.50%
5 SEAL RACE K0240-333-00 NOK INDONESIA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% TOTAL 56.74% 43.26%
6 DUST SEAL S2483-330-00 ARSI 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% LAPBUL MAY 2011 TARGET 41.25 % JUNI 2011
7 BOLT 08359-555-40 GARUDA METALINDO 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
TOTAL Hasil Check Hardness sudah OK Drawing sudah direvisi, sign by Hirano. 100.00% 1 FRONT DAMPER ASSY 100.00% 0.00%
B REAR CUSHION ASSY Jadi penjaminan hardness sesuai drawing 2 REAR DAMPER ASSY 100.00% 0.00%
OK
1 SPRING R. CUSHION K1472-380-00 MEGATAMA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% TOTAL 100.00% 0.00%
2 BUSH COLLAR S2483-479-00 DPP 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% LAPBUL JULI 2011
3 DAMPER BUSH HGN12-472-04 IKP 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
4 SPRING ADJUSTER S1502-391-0A-IN ADIWIJAYA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 1 FRONT DAMPER ASSY 64.23% 35.77%
5 ADJUSTER NUT S1502-F63-0A-IN ADIWIJAYA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 2 REAR DAMPER ASSY 64.14% 35.86%
6 SPRING SEAT STOPPER K1052-395-01 CNK 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% TOTAL 64.19% 35.82%
7 DAMPER COMP K1472-108-00 SHOWA JAPAN 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% PILOT EVENT 75%
Pencapaian hardness OK NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
1 FRONT DAMPER ASSY 79.75% 20.25%
TOTAL 100.00% 2 REAR DAMPER ASSY 77.43% 22.57%
TOTAL 78.59% 21.41%
ANZENSENGEN TARGET 100% & Lapbul Feb 2012
DEVELOPMENT STAGE TARGET NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
DX EVENT 100% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 10.00% 1 FRONT DAMPER ASSY 100.00% 0.00%
PRE PRODUCTION 100% 100% 100% 100% 100% 50% 25% 30% 30% 30% 0% 0% 0% 41.25% 2 REAR DAMPER ASSY 100.00% 0.00%
JAPAN APPROVAL 100% 100% 100% 100% 100% 80% 80% 80% 80% 50% 0% 0% 0% 56.50% TOTAL 100.00% 0.00%
PILOT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 0% 0% 75.00%
ANZENSENGEN 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
1 FRONT DAMPER ASSY
2 REAR DAMPER ASSY
TOTAL
FORM CONTROL NEW MODEL PARTS DEVELOPMENT
REVISION : 00
DEPARTMENT : IMPROVEMENT & M.SOURCING
DATE #REF!
PT. SHOWA INDONESIA MFG
MODEL : HKZR

AUGUST 11 SEPT 11 OCT 11 NOV 11 DEC 11 JAN 11 FEB 11 MAR 11


SCHEDULE ACTIVITY
I/II III/IV I/II III/IV I/II III/IV I/II III/IV I/II III/IV I/II III/IV I/II III/IV I/II III/IV

AHM EVENT
PLAN M/PRO New Model Target Evaluation
ACTUAL
PLAN DIE PP1 PP2 M/PRO 100%
PROJECT ACTIVITY GO
0.00% TARGET
ACTUAL STAGE
SIM EVENT
PLAN QAV 1 ANZENSENGEN 90%
QAV ACTIVITY
ACTUAL
80%
REAR DAMPER ASSY
1
ACHIEVEMENT
70%
100%
90%
80%
60%
70%
60% 50% 100.00%
50%
40%
30% 40%
20%
10%
0% 30%
0
20%

10%

0%
REAR DAMPER ASSY

PROGRESS CONTROL

NO PART NAME PART NUMBER VENDOR


Drawing &
RFQ
QCD
Analist
Quotation
approval Die Go Millsheet
Schedule &
QCFOP
IK & C/sheet
QAV &
Verifikasi
Sample
QC
Inspection
Japan
Approval
Anzensengen
M/Pro
Delivery
TOTAL STAGE EVENT M/PRO
5% 5% 10% 5% 5% 5% 5% 10% 10% 5% 10% 15% 10% 100%

NEW MODEL SCORE 100%


A FRONT FORK ASSY
1 NO DEVELOPMENT

TARGET STAGE 100%


B ST. STEM COMP
1 NO DEVELOPMENT

DEVELOPMENT STAGE VALUE


PP1 EVENT TARGET 41.25 % & Lapbul Nov 11 Nov-11
NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
TOTAL 0.00% 1 FRONT DAMPER ASSY - -
2 REAR DAMPER ASSY 60.00% 40.00%
TOTAL 60.00% 40.00%
B REAR CUSHION ASSY PP2 EVENT 75%
1 SPRING PAINTING HKZR2-380-1B-IN GANSAFURINDO 100% 0% 0% 0% 0% 0% 0%
CLOSED, INFO 0%
BY NEW 0%
MODEL 0% 0% 0% 0% 5.00% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
2 VALVE STOPPER 10009-232-10 DPP 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 1 FRONT DAMPER ASSY - -
2 REAR DAMPER ASSY 100.00% 0.00%
TOTAL 100.00% 0.00%
Anzensengen & Lapbul Feb 2012
NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
1 FRONT DAMPER ASSY - -
2 REAR DAMPER ASSY 100.00% 0.00%
TOTAL 100.00% 0.00%

NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH


1 FRONT DAMPER ASSY
TOTAL 100.00% 2 REAR DAMPER ASSY
TOTAL

DEVELOPMENT STAGE TARGET NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
DX EVENT 100% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 10.00% 1 FRONT DAMPER ASSY
PP1 EVENT 100% 100% 100% 100% 100% 50% 25% 30% 30% 30% 0% 0% 0% 41.25% 2 REAR DAMPER ASSY
JAPAN APPROVAL 100% 100% 100% 100% 100% 80% 80% 80% 80% 50% 0% 0% 0% 56.50% TOTAL
PP2 EVENT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 0% 0% 75.00%
PP3 EVENT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 50% 0% 82.50% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
ANZENSENGEN 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 1 FRONT DAMPER ASSY
2 REAR DAMPER ASSY
TOTAL
FORM CONTROL LOCAL PARTS DEVELOPMENT
REVISION : 01
DEPARTMENT : IMPROVEMENT & M.SOURCING
DATE #REF!
PT. SHOWA INDONESIA MFG
MODEL : HK15

JAN 12 FEB 12 MAR 12 APR 12 MAY 12 JUN 12 JUL 12 AUG 12 SEPT 12 OCT 12 NOV 12 DEC 12
SCHEDULE ACTIVITY
I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV
New Model Target Evaluation
PLAN DRAWING M/PRO TARGET
AHM EVENT DISTRIBUTION
ACTUAL DIE GO STAGE
1PP 2PP 3PP
PLAN M/PRO MUNDUR
PROJECT ACTIVITY M/PRO 100%
ACTUAL KE DES 2012 0.00% 0.00%
SIM EVENT
PLAN QAV 1
QAV ACTIVITY ANZENSENGEN
90%
ACTUAL

80%
FRONT DAMPER ASSY ACHIEVEMENT FRONT DAMPER ASSY ACHIEVEMENT
1

1 100% 70%
90%
100% 80%
90% 70% 60%
80% 60%
70% 50%
60% 40%
50% 100.00% 100.00%
50% 30%
40% 20%
30% 40%
10%
20% 0%
10%
0%
30%
0

0
20%

10%

0%
1 2

Aktual Achievement
Target Achievement
OK
Aktual Achievement
Target Achievement
OK
PROGRESS CONTROL

NO PART NAME PART NUMBER VENDOR


Drawing &
RFQ
QCD
Analist
Quotation
approval Die Go Millsheet
Schedule &
QCFOP
IK & C/sheet
QAV &
Verifikasi
Sample
QC
Inspection
Japan
Approval
Anzensengen
M/Pro
Delivery
TOTAL STAGE EVENT M/PRO
5% 5% 10% 5% 5% 5% 5% 10% 10% 5% 10% 15% 10% 100%

NEW MODEL SCORE 100.00%


A FRONT FORK ASSY
1 FORK PIPE (cutting) HK151-303-0D-IN INP 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
2 SEAT PIPE BOUNDERATE HK151-307-0B-IN WONTI 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%

TARGET STAGE 100.00%


3 SPRING COLLAR HK151-487-0B-IN SRI REJEKI 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
4 SPRING JOINT 24009-405-10 RPA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
5 SHAFT MATERIAL HK150-507-0A-IN SRI REJEKI 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
6 SPRING MATERIAL SWPA dia 3.8 IWWI 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
7 UNDER BRACKET MATERIAL HK150-505-0D-IN BUKAKA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% DEVELOPMENT STAGE VALUE
8 CONE RACE HHA50-515-0A-IN SSY 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
9 CABLE GUIDE HK150-540-0C-IN CIPRES 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% DY EVENT Apr-12
10 VALVE B 30009-201-00-IN JIANG DU (VIA MONTACO) 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
1 FRONT DAMPER ASSY 29.50% 70.50%
TOTAL QUALITY PART STILL NG, SIM PROPOSE LATEST ACHIEVEMENT FOR 100.00% 2 REAR DAMPER ASSY 100.00% 0.00%
M/PRO AND 100% CHECK BY JIG
B REAR CUSHION ASSY TOTAL 64.75% 43.26%
1 ROD HK152-300-0D-IN IWWI 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
2 REBOUND RUBBER HKBA2-388-90 NOK 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% LAPBUL APRIL 2012 TARGET 41.25 %
3 VALVE STOPPER HKYJ2-232-0A-IN DPP 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
4 PISTON HKYJ2-240-0A-IN JIANG DU (VIA MONTACO) 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 1 FRONT DAMPER ASSY 48.64% 51.36%
5 DAMPER BUSH HK152-472-0B-IN IKP 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 2 REAR DAMPER ASSY 53.78% 46.22%
6 SPRING GUIDE HK152-400-0B-IN GRADIENT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% TOTAL 51.21% 48.79%
7 STOPPER RUBBER HK152-415-0A-IN BASF 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
8 JOINT METAL B HK152-436-0A-IN CNK 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% PP1 EVENT LAPBUL MEI 2012
9 HEX NUT HK152-551-0A-IN GARUDA METALINDO 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
10 VALVE SPRING HMCH2-215-6A-IN CIPRES 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 1 FRONT DAMPER ASSY 48.64% 51.36%
11 VALVE COLLAR HMCH2-236-6A-IN CNK 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 2 REAR DAMPER ASSY 53.78% 46.22%
12 BOLT HMCH2-539-6B-IN GARUDA METALINDO 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% TOTAL 51.21% 48.79%
13 JOINT METAL HGN12-435-0A-IN DPP 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
M/Pro mulai Januari 2013, menggunakan Part after
14 SPRING RC HK152-380-0D-IN MEGATAMA 100% 100% 100% 100% 100% 100% Improve Garuda
100% 100% Metalindo
100% dengan menggunakan
100% 100% 100% 100% 100.00% JAPAN APPROVAL EVENT LAPBUL JUNI 2012
15 MAIN PIPE HKYJ2-265-0A-IN SRI REJEKI 100% 100% 100% 100% 100% 100% 100% Temporary100%
100% Internal Standard
100% 100% 100% 100% 100.00% NO ITEM TOTAL SCORE NOT FINISH
TOTAL SCORE FINISH
16 CYLINDER HKYJ2-260-0A-IN SRI REJEKI 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 1 FRONT DAMPER ASSY 100.00% 0.00%
17 JOINT NUT HKYJ2-G09-0A-IN CNK 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 2 REAR DAMPER ASSY 100.00% 0.00%
18 CHECK VALVE HK152-210-0A-IN MONTACO 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% TOTAL 100.00% 0.00%
19 BOTTOM PIECE HKYJ2-246-0A-IN JIANG DU (VIA MONTACO) 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
20 VALVE 3X HKZ31-200-G0-T0-IN MONTACO 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% PP2 EVENT LAPBUL AUG 2012
21 VALVE 2X 52009-200-80 MONTACO 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
22 VALVE 4X 52009-200-50 MONTACO 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 1 FRONT DAMPER ASSY 65.79% 34.21%
23 VALVE C S2571-202-0A-IN MONTACO 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 2 REAR DAMPER ASSY 69.53% 30.47%
24 VALVE C S1422-202-5A-IN MONTACO 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% TOTAL 67.66% 32.34%
25 VALVE SEAT 52039-211-40 MONTACO 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
26 VALVE SEAT 82019-211-00 MONTACO 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% ANZENSENGEN
NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
TOTAL 100.00% 1 FRONT DAMPER ASSY 100.00% 0.00%
2 REAR DAMPER ASSY 100.00% 0.00%
DEVELOPMENT STAGE TARGET TOTAL 100.00% 0.00%
DY EVENT 100% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 25.00%
PP1 EVENT 100% 100% 100% 100% 100% 50% 25% 30% 30% 30% 0% 0% 0% 41.25% M/PRO LAPBUL DESEMBER 2012 Des 2012
JAPAN APPROVAL 100% 100% 100% 100% 100% 80% 80% 80% 80% 50% 0% 0% 0% 56.50% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
PP2 EVENT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 0% 0% 75.00% 1 FRONT DAMPER ASSY 100.00% 0.00%
PP3 EVENT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 50% 0% 82.50% 2 REAR DAMPER ASSY 100.00% 0.00%
ANZENSENGEN 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% TOTAL 100.00% 0.00%
FORM CONTROL LOCAL PARTS DEVELOPMENT
REVISION : 01
DEPARTMENT : IMPROVEMENT & M.SOURCING
DATE #REF!
PT. SHOWA INDONESIA MFG
MODEL : HK18

JAN 12 FEB 12 MAR 12 APR 12 MAY 12 JUN 12 JUL 12 AUG 12 SEPT 12 OCT 12 NOV 12 DEC 12
SCHEDULE ACTIVITY
I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV
DRAWING DIE GO PP0 1PP 3PP M/PRO
New Model Target Evaluation
PLAN DISTRIBUTION TARGET
AHM EVENT ANZENSENGEN 100%
ACTUAL STAGE
0.00% 0.00%
DIE GO PP1 3PP
PLAN M/PRO
PROJECT ACTIVITY 90%
ACTUAL ANZENSENGEN
SIM EVENT
PLAN
QAV ACTIVITY
ACTUAL 80%

70%
FRONT DAMPER ASSY ACHIEVEMENT REAR DAMPER ASSY ACHIEVEMENT

60%
1

100%

80%
1 50% 100.00% 100.00%
100%
60% 80%
40% 60% 40%
20% 40%
0 20%
0% 0 30%
0%

20%

10%

0%
Aktual Achievement 1 2
Aktual Achievement
OK Target Achievement
OK
Target Achievement

PROGRESS CONTROL

NO PART NAME PART NUMBER VENDOR Drawing & QCD Quotation Schedule & QAV &
QC Japan M/Pro ANZEN
STAGE EVENT SENGEN
IK & C/sheet Sample Anzensengen TOTAL
RFQ approval QCFOP Verifikasi
Inspection Approval Delivery
Analist Die Go Millsheet
5% 5% 10% 5% 5% 5% 5% 10% 10% 5% 10% 15% 10% 100%

NEW MODEL SCORE 100.00%


A FRONT FORK ASSY
1 SPRING MATERIAL SWPA 3.8 W0380-380-SPA-KA SUMIDEN (POSCO) 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
2 VALVE B 30009-201-00-CS JIANG DU (VIA MONTACO) 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%

TARGET STAGE 100.00%


3 UNDER BRACKET MATERIAL HK180-505-0A-IN BUKAKA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
4 SHAFT MATERIAL P2650-507-197-0247 SRI REJEKI 100% 100% 100% 100% 100% closed
0% common
0% hk150% 100% 0% 0% 0% 0%
5 CONE RACE HHA50-515-0A-IN SSY 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%

TOTAL 100.00% DEVELOPMENT STAGE VALUE


cutting inhouse DY EVENT (LAPBUL BULAN MEI 2012) Apr-12
B REAR CUSHION ASSY 0.00% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
1 MAIN PIPE HK182-265-0C-IN SRI REJEKI closed common hk15 0% 1 FRONT DAMPER ASSY 0.00% 100.00%
2 MAIN PIPE CLG HK182-265-0C-IN GALIH AYOM 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 2 REAR DAMPER ASSY 0.00% 100.00%
3 UPPER METAL
cutting K1512-430-2A-IN IHARA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% TOTAL 0.00% 43.26%
4 JOINT METAL inhouse HK182-435-0A-IN CNK 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
5 CYLINDER HK182-260-0C-IN SRI REJEKI closed common hk15 PP1 EVENT LAPBUL BULAN JUNI 2012
6 BOTTOM PIECE 47302-246-2B-IN JIANG DU (VIA MONTACO) 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
7 SPRING MATERIAL SWPB 7.0 HK182-380-0C-IN SUMIDEN (POSCO) 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 1 FRONT DAMPER ASSY 100.00% 0.00%
8 SPRING GUIDE HK182-400-0B-IN GRADIENT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 2 REAR DAMPER ASSY 100.00% 0.00%
9 RUBBER BUSH COLLAR 05602-480-00 GARUDA METALINDO 100% 100% 100% 100% 100% closed
100% common
100% hk15
100% 100% 100% 100% 100% 0% TOTAL 100.00% 0.00%
10 SPRING PAINTING HK182-380-0C-IN GANSA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%

PP1 EVENT LAPBUL BULAN AUG 2012


TOTAL 100.00% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
1 FRONT DAMPER ASSY 64.93% 35.07%
QUALITY PART STILL NG, SIM PROPOSE QUALITY PART STILL NG, SIM 2 REAR DAMPER ASSY 45.69% 54.31%
LATEST ACHIEVEMENT FOR M/PRO PROPOSE LATEST ACHIEVEMENT TOTAL 55.31% 44.69%
(STANDARD INTERNAL ) FOR M/PRO ( STANDARD
INTERNAL )
JAPAN APPROVAL EVENT LAPBUL OKTOBER 2012
NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
1 FRONT DAMPER ASSY 100.00% 0.00%
2 REAR DAMPER ASSY 100.00% 0.00%
TOTAL 100.00% 0.00%

PP2 TARGET 75%


NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
1 FRONT DAMPER ASSY 100.00% 0.00%
2 REAR DAMPER ASSY 100.00% 0.00%
TOTAL 100.00% 0.00%

ANZEN SENGEN (LAPBUL DESEMBER 2012)


NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
DEVELOPMENT STAGE TARGET 1 FRONT DAMPER ASSY 100.00% 0.00%
DY EVENT 100% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 10.00% 2 REAR DAMPER ASSY 100.00% 0.00%
PP1 EVENT 100% 100% 100% 100% 100% 50% 25% 30% 30% 30% 0% 0% 0% 41.25% TOTAL 100.00% 0.00%
JAPAN APPROVAL 100% 100% 100% 100% 100% 80% 80% 80% 80% 50% 0% 0% 0% 56.50%
PP2 EVENT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 0% 0% 75.00%
PP3 EVENT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 50% 0% 82.50%
ANZENSENGEN 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
SUMMARY 4W NEW MODEL PARTS DEVELOPMENT
REVISION : 00
DEPARTMENT :PROC.ENGINEERING
PT. SHOWA INDONESIA MFG DATE :APRIL 2020

MODE
MODEL : D30 : HTMJ
L MASS
STAGE : MASS PRO STAGE :
PRO
TARGET : 100% TARGET : 100%

FRONT DAMPER BOTTOM


ASSY TUBEACHIEVEMENT
LOWER SPRING SEAT
FRONT DAMPER ASSY ACHIEVEMENT REAR DAMPER ASSY ACHIEVEMENT
BRACKET COMP DUST COVER
ROD (HARDENING) R/L SPRING SEAT RUBBER
100% CENTERING PLATE R/L SPRING SEAT RUBBER
BRAKE HOSE BKT COMP

90%
ROD (MATERIAL) (S45C Ø22,1 x L=416) 100% REBOUND SPRING (Sugita Wire SAE9254 Ø3,7 )

STABILIZER HOLDER
80% SPRING B (L) 90% LOCTITE 263 (16-32 mg)

70% 80%
OIL SS17-G REBOUND SEAT SPRING B (L) BUMP STOPPER COMP
70%
60%
END PLATE DUST COVER STOPPER RUBBER COMP
SPRING (R) 60% UPPER SPRING SEAT COMP GUIDE BUSH REBOUND COLLAR (2x)
REBOUND COLLAR 50% ROD MATERIAL 100%
ROD (MATERIAL) (S45C Ø12.6 x L=400) REBOUND SPRING (SAE9254 )
50% 90%
40%
PISTON 80% LOCK TIGHT
SPRING (R) 40% STABILIZER HOLDER 70%
REBOUND SPG mtrl SWPB 3.2 30% ROD HARDEN
DAMPER BUSH 60% BUMP STOPPER COMP
30% 50%
20%
PISTON LOWER SPRING SEAT (R/L)
40%
20% SLIT VALVE SUPPORTER
10% 30%
ROD GUIDE COMP VALVE SEAT 20%
10%
0% 10%
SLIT VALVE BOTTOM PIECE
MOUNT RUBBER COMP 0% R/L KNUCKLE COMP 0%

VALVE SEAT VALVE SEAT SLIT VALVE ROD GUIDE CASE

STOPPER RUBBER BOTTOM PIECE


VALVE ROUND SEAT

CHECK VALVE CHECK VALVE


VALVE STOPPER SEAT
OIL SEAL ROD GUIDE CASE
VALVE PISTON CASE COMP
CHECK VALVE B CHECK VALVE B
VALVE CHECK VALVE
VALVE SEAT ROUND SHEET SLIT VALVE B CHECK VALVE B
SLIT VALVE SLIT VALVE
CHECK VALVE B PISTON RING
VALVE D PISTON CASE COMP

BOTTOM PIECE PISTON BODY


VALVE C CHECK VALVE

VALVE VALVE SEAT


SLIT VALVE CHECK VALVE B
VALVE SEAT VALVE SEAT
CYLINDER STOPPER SEAT VALVE SLIT VALVE
VALVE SLIT VALVE
SLIT VALVE B

MODE
MODEL : MQX : NLCC
L MASS
STAGE : MASS PRO STAGE :
PRO
TARGET : 100% TARGET : 100%

FRONT DAMPER ASSY


MAIN PIPE ACHIEVEMENT
REAR DAMPER ASSY ACHIEVEMENT FRONT DAMPER ASSY ACHIEVEMENT REAR DAMPER ASSY ACHIEVEMENT
(STKM12B Ø42,7 x t1,6 x L274,2) MAIN PIPE (STKM 14B, 44*39.4*387.5)
MAIN PIPE
(STKM12B Ø42,7xt1,6xL268,1) BUMP STOPPER CAP BRACKET
STOPPER SEAT LOWER SPG SEAT JOINT METAL
JOINT ROD COMP (STKM12C Ø46x38.5 L=28.6) 100%
100%
100% BUMP STOPPER SEAT LOWER SPRING SEAT
90% 90%
DAMPER BUSH 90% JOINT METAL CUTTING
80% 80%
DAMPER BUSH JOINT METAL (STKM12C Ø45x35 L=40)
80%
70% 70%
70% BUMP STOPPER COMP R/L BHB COMP END PLATE
60% ROD 60%
RUBBER BUSH 60% (S20C Ø12,5xL=250)
STOPPER SEAT 100% ROD GUIDE CASE
50% 50% 90%
50%
80%
40% 40% 70%
END PLATE JOINT METAL CUTTING 40%
60%
30% 30% GUIDE BUSH 30% ROD MATERIAL DAMPER BUSH BOTTOM TUBE MAIN PIPE (STKM12C-M, 38.1*36*368 CD)
50%
COVER CAP 40%
20% 20% 20%
30%
10% 20%
10% 10%
10%
0% 0% 0%
0%

ROD GUIDE CASE ROD HARDEN REBOUND SEAT JOINT METAL Material STKM12C, (40*32*28)
CYLINDER (STKM12C-M Ø32 x Ø30 x L250,3) BRAKE HOSE BKT
CYLINDER (STKM12C-M Ø32 x Ø30 x L251) JOINT METAL
(STKM12C Ø36,5x25,4 L=25)

ROD CYLINDER (STKM 12C-M, 27*25*344)

BOTTOM PIECE REBOUND RUBBER


STOPPER SEAT JOINT METAL CUTTING
BOTTOM PIECE STOPPER SEAT
STOPPER SEAT ROD (S45C Ø12,5 x L=325)

VALVE SEAT REBOUND SEAT CUTTING PISTON

VALVE SEAT REBOUND SEAT


CHECK VALVE B STOPPER RING
CYLINDER (STKM 12C-M , 32*30*358) PISTON B
CHECK VALVE

CHECK VALVE REBOUND RUBBER PISTON RING PISTON BODY

MODE
MODEL : YHA : C7871-17M
L
STAGE : MASS PRO STAGE : LPVV
TARGET : 100% TARGET : 25%

FRONT DAMPER ASSY ACHIEVEMENT REAR DAMPER ASSY ACHIEVEMENT FRONT DAMPER ASSY ACHIEVEMENT
MAIN PIPE (STKM14B NB Ø44xØ39.4xL 364.4) T:2.3
MOUNT RUBBER B LOWER SPRING SEAT (SAPH 440 2.3)
LOWER SPRING SEAT
DUST COVER STABI HOLDER (SAPH 440 3.2)
MAIN PIPE (STKM12B 38.1x1.6x364.7)
JOINT METAL
SELF LOCK NUT
MOUNT RUBBER COMP 100% BRACKET (SAPH 440 2.9) STOPPER PLATE MATERIAL (115 gr / pcs)
100%
90% STOPPER RUBBER 100% MACHINING
BEARING R/L STAY (SAPH 440 2.3) 90%
80% 90%
MOUNT RUBBER ROD (MATERIAL) (S45C Ø12.6 x L=406) 80%
PLATING (KPD/TMS/EPINDO) 70% R/L BHB COMP (SPHC 2.6) 80% OIL SS17-G ROD MATERIAL
70%
MOUNT RUBBER 70% REBOUND SEAT
60%
60%
SEAT PLATE (SPHC 1.6) ROD (MATERIAL) (S45C ID1 Ø20 x L=385)
60%
50% PLATING REBOUND RUBBER 50%
50%
40%
40% 40%
UPPER SPRING SEAT (SAPH 440 2.3) ROD (HARDENING)
30% MACHINING PISTON
30% 30%

20% 20% 20%


UPPER SPRING SEAT COMP CHECK VALVE MATERIAL (30 gr / pcs) PISTON B
10% 10% 10%

0% 0%
0%

JOINT COLLAR PISTON BODY


STOPPER RUBBER CHECK VALVE B

SPRING SEAT RUBBER PISTON


STOPPER PLATE CYLINDER (STKM12C 27X25X343)
CHECK VALVE B ROD HARDEN

DUST COVER CUTTING


PLATING (PT. KPD) PISTON B

COVER PLATE STOPPER SEAT

BUMP STOPPER CAP (SPCC 1.0) PISTON BODY


COVER COMP CHECK VALVE B

BUMP STOPPER SEAT (SPHC 2.3) CYLINDER MATERIAL STKM-12C M (32X30X336) DAMPER BUSH BOTTOM PIECE

ROD GUIDE CASE BUMP STOPPER COMP


BUMP STOPPER COMP CYLINDER CUTTING
PLATING (KPD/TMS/EPINDO) BUMP STOPPER SEAT

OIL SEAL CHECK VALVE B


BUMP STOPPER CAP
CHECK VALVE B VALVE STOPPER
END PLATE BOTTOM PIECE
ROD GUIDE CASE
FORM CONTROL LOCAL PARTS DEVELOPMENT
REVISION : 00
DEPARTMENT : IMPROVEMENT & M.SOURCING
DATE #REF!
PT. SHOWA INDONESIA MFG
MODEL : ATV HHR0 VAVE

OKT 11 NOV 11 DEC 11 JAN 12 FEB 12 MAR 12 APR 12 MAY 12 JUN 12 JUL 12 AUG 12 SEPT 12 OKT 12 NOV 12 DEC 12 JAN 13
SCHEDULE ACTIVITY
I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV
AMERICAN SHOWA EVENT
PLAN DIE
GO
M/PRO New Model Target Evaluation
ACTUAL
QC1
PLAN M/PRO
PROJECT ACTIVITY
SIM EVENT
ACTUAL 100% 0.00% 0.00%
PLAN ANZENSENGEN TARGET
QAV ACTIVITY STAGE
ACTUAL
90%

FRONT DAMPER ASSY ACHIEVEMENT REAR DAMPER ASSY


1 ACHIEVEMENT 80%
1
100%
100%
90% 70%
90%
80%
80%
70%
70%
60%
60% 60%
50%
50%
40%
40%
30% 30% 50% 100% 100.0%

20% 20%
10% 10%
0
0% 0% 40%

0 30%

20%

10%

Aktual Achievement
Aktual Achievement 0%
Target Achievement Target Achievement FRONT DAMPER ASSY REAR DAMPER ASSY

PROGRESS CONTROL

NO PART NAME PART NUMBER VENDOR


Drawing &
RFQ
QCD
Analist
Quotation
approval Die Go Millsheet
Schedule &
QCFOP
IK & C/sheet
QAV &
Verifikasi
Sample
QC
Inspection
Japan
Approval
Anzensengen
M/Pro
Delivery
TOTAL STAGE EVENT M/PRO
5% 5% 10% 5% 5% 5% 5% 10% 10% 5% 10% 15% 10% 100%

NEW MODEL SCORE 100%


A FRONT DAMPER ASSY
1 VALVE SPRING 72079-215-10 ASIANET 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
2 VALVE HMJ62-200-30 PANSHI 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%

TARGET STAGE 100%


3 VALVE D Y7208-203-11 PANSHI 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
4 VALVE SPRING 72069-215-10 ASIANET 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%

TOTAL 100.00%
DEVELOPMENT STAGE VALUE
DX EVENT TARGET 10 % -------
B REAR DAMPER ASSY NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
1 VALVE STOPPER HMAH2-232-70 DPP 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 1 FRONT DAMPER ASSY
2 VALVE SPRING HHC42-215-00 ASIANET 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 2 REAR DAMPER ASSY
NO EVENT
NG SURFACE ROUGHNESS, NAMUN
3 CHECK VALVE HMAH2-210-71 PANSHI 100% 100% 100% 100% 100%
SHOWA 100% 100%
JAPAN SUDAH 100%
JUDGE BOLEH 100% 100% 100% 100% 100% 100.00% TOTAL
4 SLIT VALVE HMCH2-205-00 PANSHI 100% 100% 100% 100% DIALIRKAN,
100% TINGGAL MENUNGGU
100% 100% FORM
100% 100% 100% 100% 100% 100% 100.00% JAPAN APPROVAL & LAPBUL JUNI 2012 56.5 %
QUALITY JUDGEMENT DARI MONTACO
5 VALVE 52019-200-90 PANSHI 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
6 VALVE 52009-200-80 PANSHI 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 1 FRONT DAMPER ASSY 75.00% 25.00%
7 VALVE 52019-200-80 PANSHI 100% 100% 100% 100% 100% 100% NG 100% 100%
PADA RADIUS, SIM 100% 100% 100% 100% 100% 100.00% 2 REAR DAMPER ASSY 74.90% 25.10%
8 VALVE SEAT 52039-211-80 PANSHI 100% 100% 100% 100% 100% 100%JUDGEMENT
100% M/PRO DENGAN
100% 100% 100% 100% 100% 100% 100.00% TOTAL 74.95% 25.05%
KONDISI TERAKHIR
9 CHECK VALVE SEAT HSE01-225-10 GUOSHIN 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% DANKAKU EVENT TARGET 56.50 %
10 SLIT VALVE 72029-205-20 PANSHI 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
11 SLIT VALVE 72059-205-00 PANSHI 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 1 FRONT DAMPER ASSY
12 VALVE 72029-200-10 PANSHI 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
NO EVENT
2 REAR DAMPER ASSY
13 DAMPER BUSH HHN83-472-00 IKP 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% TOTAL
HINKAKU EVENT TARGET 75%
NG PADA CHAMFER DAN CUTIING COLLAR. IKP NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
PROPOSE PENCAPAIAN TERAKHIR UNTUK KONDISI 1
M/PRO FRONT DAMPER ASSY
TOTAL 100.00% 2 REAR DAMPER ASSY
NO EVENT
TOTAL
RYOKAKU EVENT TARGET 82.5%
DEVELOPMENT STAGE STANDARD NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
DX EVENT 100% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 10.00% 1 FRONT DAMPER ASSY
JAPAN APPROVAL & QC1 100% 100% 100% 100% 100% 50% 25% 30% 30% 30% 0% 0% 0% 41.25% 2 REAR DAMPER ASSY
NO EVENT
DANKAKU EVENT 100% 100% 100% 100% 100% 80% 80% 80% 80% 50% 0% 0% 0% 56.50% TOTAL
HINKAKU EVENT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 0% 0% 75.00% ANZENSENGEN TARGET 100% & Lapbul Juli 2012 Juni 12
RYOKAKU EVENT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 50% 0% 82.50% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
ANZENSENGEN 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 1 FRONT DAMPER ASSY 100% 0.00%
2 REAR DAMPER ASSY 100.0% 0.00%
TOTAL 100.00% 0%
FORM CONTROL LOCAL PARTS DEVELOPMENT
REVISION : 00
DEPARTMENT : IMPROVEMENT & M.SOURCING
DATE #REF!
PT. SHOWA INDONESIA MFG
MODEL : ATV HM8

OKT 11 NOV 11 DEC 11 JAN 12 FEB 12 MAR 12 APR 12 MAY 12 JUN 12 JUL 12 AUG 12 SEPT 12 OKT 12 NOV 12 DEC 12 JAN 13
SCHEDULE ACTIVITY
I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV
AMERICAN SHOWA EVENT
PLAN DIE
GO
M/PRO New Model Target Evaluation
ACTUAL
PLAN QC1
M/PRO
PROJECT ACTIVITY
ACTUAL 100% 0.00% 0.00%
SIM EVENT
PLAN ANZENSENGEN
QAV ACTIVITY
ACTUAL
90%

1
80%
FRONT DAMPER ASSY ACHIEVEMENT 1
REAR DAMPER ASSY ACHIEVEMENT
100% 100%
90% 90%
70%
80% 80%
70% 70%
60%
60% 60%
50% 50%
40% 40% 50% 100.00% 100.00%
TARGET
30% 30%
STAGE
20% 20%
10% 10% 40%
0% 0%

30%
0 0

20%

10%

0%
Aktual Achievement Aktual Achievement FRONT DAMPER ASSY REAR DAMPER ASSY
Target Achievement Target Achievement

PROGRESS CONTROL

NO PART NAME PART NUMBER VENDOR


Drawing &
RFQ
QCD
Analist
Quotation
approval Die Go Millsheet
Schedule &
QCFOP
IK & C/sheet
QAV &
Verifikasi
Sample
QC
Inspection
Japan
Approval
Anzensengen
M/Pro
Delivery
TOTAL STAGE EVENT M/PRO
5% 5% 10% 5% 5% 5% 5% 10% 10% 5% 10% 15% 10% 100%

NEW MODEL SCORE 100.00%


A FRONT DAMPER ASSY
1 ROD MATERIAL H12A3-300-0B-IN PT. IWWI 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
2 ROD HARDENING H12A3-300-0B-IN PT. MORITA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%

TARGET STAGE 41.25%


3 CYLINDER H12A3-260-0B-IN PT. SRI REJEKI 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
4 FR. CUSHION SPRING 0B H12A3-380-0B-IN PT. MEGATAMA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
5 LABEL H12A3-599-0A-IN PT. PBU 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
6 JOINT METAL H5322-435-00 PT. DPP 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%

DEVELOPMENT STAGE VALUE


DX EVENT TARGET 10 % -------
NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
TOTAL 100.00% 1 FRONT DAMPER ASSY
2 REAR DAMPER ASSY
NO EVENT
TOTAL
B REAR DAMPER ASSY JAPAN APPROVAL, QC1 & LAPBUL FEB 2012 41.25 %
1 ROD MATERIAL H12A2-300-0A-IN PT. IWWI 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
2 ROD HARDENING H12A2-300-0A-IN PT. MORITA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 1 FRONT DAMPER ASSY 56.92% 43.08%
3 CYLINDER H12A2-260-0B-IN PT. SRI REJEKI 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 2 REAR DAMPER ASSY 61.92% 38.08%
4 PISTON WASHER HKK42-239-00 PT. RPA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% TOTAL 59.42% 40.58%
5 RR. CUSHION SPRING H12A2-380-0B-IN PT. MEGATAMA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% DANKAKU EVENT TARGET 56.50 %
6 LABEL H12A3-599-0A-IN PT. PBU 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
1 FRONT DAMPER ASSY
2 REAR DAMPER ASSY
NO EVENT
TOTAL
HINKAKU EVENT TARGET 75%
NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
1 FRONT DAMPER ASSY
TOTAL 100.00% 2 REAR DAMPER ASSY
NO EVENT
TOTAL
RYOKAKU EVENT TARGET 82.5%
DEVELOPMENT STAGE STANDARD NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
DX EVENT 100% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 10.00% 1 FRONT DAMPER ASSY
JAPAN APPROVAL & QC1 100% 100% 100% 100% 100% 50% 25% 30% 30% 30% 0% 0% 0% 41.25% 2 REAR DAMPER ASSY
NO EVENT
DANKAKU EVENT 100% 100% 100% 100% 100% 80% 80% 80% 80% 50% 0% 0% 0% 56.50% TOTAL
HINKAKU EVENT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 0% 0% 75.00% ANZENSENGEN TARGET 100% & Lapbul Feb 2012 MAR 2012
RYOKAKU EVENT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 50% 0% 82.50% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
ANZENSENGEN 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 1 FRONT DAMPER ASSY 100.00% 0.00%
2 REAR DAMPER ASSY 100.00% 0.00%
TOTAL 100.00% 0.00%
FORM CONTROL LOCAL PARTS DEVELOPMENT
REVISION : 00
DEPARTMENT : IMPROVEMENT & M.SOURCING
DATE #REF!
PT. SHOWA INDONESIA MFG
MODEL : ATV H12A3 VAVE

OKT 11 NOV 11 DEC 11 JAN 12 FEB 12 MAR 12 APR 12 MAY 12 JUN 12 JUL 12 AUG 12 SEPT 12 OKT 12 NOV 12 DEC 12 JAN 13
SCHEDULE ACTIVITY
I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV
AMERICAN SHOWA EVENT
PLAN DIE
GO
M/PRO New Model Target Evaluation
ACTUAL
QC1
PLAN M/PRO
PROJECT ACTIVITY TARGET
SIM EVENT
ACTUAL 100% 0.00% 0.00%
STAGE
PLAN ANZENSENGEN
QAV ACTIVITY
ACTUAL
90%

1
FRONT DAMPER ASSY
1 ACHIEVEMENT REAR DAMPER ASSY ACHIEVEMENT 80%
100%
100%
90%
90% 70%
80% 80%

70% 70%
60% 60%
60%
50% 50%
40% 40%
30% 30% 50% 100% 100.0%
20% 20%
10% 10%
0
0%
0% 40%

0 30%

20%

10%
Aktual Achievement
Aktual Achievement 0%
Target Achievement FRONT DAMPER ASSY REAR DAMPER ASSY
Target Achievement

PROGRESS CONTROL

NO PART NAME PART NUMBER VENDOR


Drawing &
RFQ
QCD
Analist
Quotation
approval Die Go Millsheet
Schedule &
QCFOP
IK & C/sheet
QAV &
Verifikasi
Sample
QC
Inspection
Japan
Approval
Anzensengen
M/Pro
Delivery
TOTAL STAGE EVENT SEMI M/PRO
5% 5% 10% 5% 5% 5% 5% 10% 10% 5% 10% 15% 10% 100%

NEW MODEL SCORE 100%


A FRONT DAMPER ASSY
1 STOPPER RUBBER HKCR2-415-20 CATURINDO 100% 100% 100% NG SURFACE
100% ROUGHNESS,
100% 100% NAMUN SHOWA 100%
100% 100% 100% 100% 100% 100% 100.00%
JAPAN SUDAH JUDGE BOLEH DIALIRKAN,
2 END PLATE 12009-351-00 AWC 100% 100% 100% 100%TINGGAL
100% 100%
MENUNGGU 100%
FORM QUALITY 100% 100% 100% 100% 100% 100% 100.00%
JUDGEMENT DARI
100%MONTACO
TARGET STAGE 100%
3 SLIT VALVE HMEM2-205-00 PANSHI 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
4 VALVE SEAT 52019-211-50 PANSHI 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
5 SLIT VALVE 72009-205-10 PANSHI 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
6 SPRING GUIDE S2463-400-00 GRADIENT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
7 DAMPER BUSH HHN63-472-00 IKP 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
TOTAL 100.00%
DEVELOPMENT STAGE VALUE
DX EVENT TARGET 10 % -------
B REAR DAMPER ASSY NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
1 PISTON RING HMAH2-232-70 DYNAMETHAL 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 1 FRONT DAMPER ASSY
2 SPRING GUIDE HHA02-400-00 KALIBARU 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 2 REAR DAMPER ASSY
NO EVENT
TOTAL
JAPAN APPROVAL & LAPBUL MEI 2012 56.5 %
NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
1 FRONT DAMPER ASSY 81.86% 18.14%
2 REAR DAMPER ASSY 74.75% 25.25%
TOTAL 78.31% 21.69%
DANKAKU EVENT TARGET 56.50 %
NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
1 FRONT DAMPER ASSY
NO EVENT
2 REAR DAMPER ASSY
TOTAL
HINKAKU EVENT TARGET 75%
NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
1 FRONT DAMPER ASSY
TOTAL 100.00% 2 REAR DAMPER ASSY
NO EVENT
TOTAL
RYOKAKU EVENT TARGET 82.5%
DEVELOPMENT STAGE STANDARD NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
DX EVENT 100% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 10.00% 1 FRONT DAMPER ASSY
JAPAN APPROVAL & QC1 100% 100% 100% 100% 100% 50% 25% 30% 30% 30% 0% 0% 0% 41.25% 2 REAR DAMPER ASSY
NO EVENT
DANKAKU EVENT 100% 100% 100% 100% 100% 80% 80% 80% 80% 50% 0% 0% 0% 56.50% TOTAL
HINKAKU EVENT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 0% 0% 75.00% ANZENSENGEN TARGET 100% & Lapbul JULI 2012
RYOKAKU EVENT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 50% 0% 82.50% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
ANZENSENGEN 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 1 FRONT DAMPER ASSY 100% 0.00%
2 REAR DAMPER ASSY 100% 0.00%
TOTAL 100% 0%
FORM CONTROL LOCAL PARTS DEVELOPMENT
REVISION : 00
DEPARTMENT : IMPROVEMENT & M.SOURCING
DATE #REF!
PT. SHOWA INDONESIA MFG
MODEL : ATV HHN6

OKT 11 NOV 11 DEC 11 JAN 12 FEB 12 MAR 12 APR 12 MAY 12 JUN 12 JUL 12 AUG 12 SEPT 12 OKT 12 NOV 12 DEC 12 JAN 13
SCHEDULE ACTIVITY
I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV
AMERICAN SHOWA EVENT
PLAN DIE
GO
M/PRO New Model Target Evaluation
ACTUAL
PLAN M/PRO
PROJECT ACTIVITY QC1
SIM EVENT
ACTUAL 100% 0.00% 0.00%
PLAN ANZENSENGEN
QAV ACTIVITY
ACTUAL
90%

1
FRONT DAMPER ASSY ACHIEVEMENT REAR DAMPER ASSY ACHIEVEMENT 80%
1
100%
100% 90%
90% 80% 70%
80% 70%
70%
60%
60% 60%
50%
50%
40%
40%
30%
30% 50% 100.00% 100.00%
TARGET
20%
20% STAGE
10% 10%
40%
0% 0%

30%

20%

10%

Aktual Achievement 0%
Aktual Achievement FRONT DAMPER ASSY REAR DAMPER ASSY
Target Achievement
Target Achievement

PROGRESS CONTROL

NO PART NAME PART NUMBER VENDOR


Drawing &
RFQ
QCD
Analist
Quotation
approval Die Go Millsheet
Schedule &
QCFOP
IK & C/sheet
QAV &
Verifikasi
Sample
QC
Inspection
Japan
Approval
Anzensengen
M/Pro
Delivery
TOTAL STAGE EVENT SEMI M/PRO
5% 5% 10% 5% 5% 5% 5% 10% 10% 5% 10% 15% 10% 100%

NEW MODEL SCORE 100.00%


A FRONT DAMPER ASSY
1 ROD MATERIAL HHN63-300-00 PT. IWWI 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
2 ROD HARDENING HHN63-300-00 PT. MORITA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%

TARGET STAGE 100.00%


3 CYLINDER HHN63-260-02 PT. SRI REJEKI 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
4 FR. CUSHION SPRING 0B HHN63-380-1B-IN PT. MEGATAMA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
5 LABEL HHR03-599-1A-IN PT. PBU 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
6 JOINT METAL H5322-435-03 PT. DPP 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
7 JOINT METAL HHN63-435-00 PT. DPP CLOSED PART COMMON DENGAN HM8
8 REBOUND SPRING MAT'L - PT. IWWI 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
DEVELOPMENT STAGE VALUE
9 STOPPER RUBBER HKCR2-415-20 CATURINDO 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% DX EVENT TARGET 10 % -------
10 END PLATE 12009-351-02 AWC 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
11 VALVE STOPPER HMAH2-232-70 DPP 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 1 FRONT DAMPER ASSY
12 VALVE SPRING HHC42-215-00 ASIANET 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 2 REAR DAMPER ASSY
NO EVENT
13 CHECK VALVE HMAH2-210-70 PANSHI 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% TOTAL
14 SLIT VALVE HHN63-205-00 PANSHI 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% QC1 Event
15 VALVE 52019-200-90 PANSHI 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
16 VALVE 52019-200-80 PANSHI 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 1 FRONT DAMPER ASSY 62.35% 37.65%
17 VALVE 52009-200-80 PANSHI 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 2 REAR DAMPER ASSY 62.29% 37.71%
18 VALVE SEAT 52019-211-50 PANSHI 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% TOTAL 62.32% 37.68%
19 STOPPER SEAT 5A039-398-51 CNS 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
20 VALVE SPRING 72069-215-10 ASIANET 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% DANKAKU EVENT TARGET 56.50 %
21 SLIT VALVE 72009-205-20 PANSHI 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
22 DAMPER BUSH HHN63-472-00 IKP 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 1 FRONT DAMPER ASSY
23 SPRING GUIDE S2463-400-01 GRADIENT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 2 REAR DAMPER ASSY
NO EVENT
TOTAL
TOTAL 100.00%
B REAR DAMPER ASSY RYOKAKU EVENT TARGET 82.5%
1 ROD MATERIAL HHN62-300-1A-IN PT. IWWI 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
2 ROD HARDENING HHN62-300-1A-IN PT. MORITA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 1 FRONT DAMPER ASSY
3 CYLINDER HHN62-260-01 PT. SRI REJEKI 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 2 REAR DAMPER ASSY
NO EVENT
4 RR. CUSHION SPRING HHN62-380-1B-IN PT. MEGATAMA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% TOTAL
5 LABEL PT. PBU 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
6 JOINT METAL HHN62-435-00 PT. DPP 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% M/PRO & LAPBUL AUG 2012
7 VALVE SPRING 72079-215-11 ASIANET 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
8 VALVE HMJ62-200-30 PANSHI 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 1 FRONT DAMPER ASSY 100.00% 0.00%
9 VALVE SEAT HGC42-211-80 PANSHI 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 2 REAR DAMPER ASSY 100.00% 0.00%
10 VALVE SPRING 72069-215-10-SC ASIANET 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% TOTAL 100.00% 0.00%
11 VALVE 72029-200-10-SC PANSHI 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
12 SPRING GUIDE HHA02-400-01 KALIBARU 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%

TOTAL 100.00%

DEVELOPMENT STAGE STANDARD


DX EVENT 100% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 10.00%
JAPAN APPROVAL & QC1 100% 100% 100% 100% 100% 50% 25% 30% 30% 30% 0% 0% 0% 41.25%
DANKAKU EVENT 100% 100% 100% 100% 100% 80% 80% 80% 80% 50% 0% 0% 0% 56.50%
HINKAKU EVENT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 0% 0% 75.00%
RYOKAKU EVENT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 50% 0% 82.50%
ANZENSENGEN 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
FORM CONTROL LOCAL PARTS DEVELOPMENT
REVISION : 00
DEPARTMENT : IMPROVEMENT & M.SOURCING
DATE #REF!
PT. SHOWA INDONESIA MFG
MODEL : SMUV

JULY 10 AUG 10 SEPT 10 OCT 10 NOV 10 DEC 10 JAN 11 FEB 11 MAR 11 APR 11 MAY 11 JUN 11 JUL 11 AUG 11 SEPT 11 NOV 11
SCHEDULE ACTIVITY
I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV
ADM EVENT
PLAN M/PRO New Model Target Evaluation
ACTUAL
PLAN M/PRO
PROJECT ACTIVITY TARGET
ACTUAL 100% 0.00% 0.00% STAGE
SIM EVENT
PLAN ANZENSENGEN
QAV ACTIVITY
ACTUAL
90%
FRONT & REAR DAMPER ASSY ACHIEVEMENT
80%

1 70%

100%
90% 60%
80%
70%
60% 50% 100% 100%
50%
40%
30% 40%
20%
10%
0%
30%

20%

0 10%

0%
FRONT DAMPER ASSY REAR DAMPER ASSY

PROGRESS CONTROL

NO PART NAME PART NUMBER VENDOR


Drawing &
RFQ
QCD
Analist
Quotation
approval Die Go Millsheet
Schedule &
QCFOP
IK & C/sheet
QAV &
Verifikasi
Sample
QC
Inspection
Japan
Approval
Anzensengen
M/Pro
Delivery
TOTAL STAGE EVENT ANZENSENGEN
5% 5% 10% 5% 5% 5% 5% 10% 10% 5% 10% 15% 10% 100%

NEW MODEL SCORE 100.00%


A FRONT DAMPER ASSY HKYE1-014/024-9A-IN
1 CYLINDER MATERIAL HSZY1-260-1A-IN PT. SRI REJEKI 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
2 M. PIPE MATERIAL HSZY1-714-1A-IN PT. SPINDO 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%

TARGET STAGE 100.00%


3 REBOUND RUBBER HSYZ1-388-0B-IN PT. SHINTOKOGYO 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%

DEVELOPMENT STAGE VALUE


DX EVENT TARGET 10 % -------
NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
TOTAL 100.00% 1 FRONT DAMPER ASSY
2 REAR DAMPER ASSY
NO EVENT
TOTAL
B REAR DAMPER ASSY JAPAN APPROVAL TARGET 41.25 %
1 CYLINDER MATERIAL HSZY2-260-1A-IN PT. SRI REJEKI 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
2 M. PIPE MATERIAL HSZY2-714-1A-IN PT. SPINDO 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 1 FRONT DAMPER ASSY
2 REAR DAMPER ASSY
NO EVENT
TOTAL
DANKAKU EVENT TARGET 56.50 %
NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
1 FRONT DAMPER ASSY
2 REAR DAMPER ASSY
NO EVENT
TOTAL
HINKAKU EVENT TARGET 75%
NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
1 FRONT DAMPER ASSY
TOTAL 100.00% 2 REAR DAMPER ASSY
NO EVENT
TOTAL
RYOKAKU EVENT TARGET 82.5%
DEVELOPMENT STAGE STANDARD NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
DX EVENT 100% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 10.00% 1 FRONT DAMPER ASSY
JAPAN APPROVAL 100% 100% 100% 100% 100% 50% 25% 30% 30% 30% 0% 0% 0% 41.25% 2 REAR DAMPER ASSY
NO EVENT
DANKAKU EVENT 100% 100% 100% 100% 100% 80% 80% 80% 80% 50% 0% 0% 0% 56.50% TOTAL
HINKAKU EVENT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 0% 0% 75.00% ANZENSENGEN TARGET 100% & Lapbul Nov 2011 DEC 10
RYOKAKU EVENT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 50% 0% 82.50% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
ANZENSENGEN 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 1 FRONT DAMPER ASSY 100% 0.00%
2 REAR DAMPER ASSY 100% 0.00%
TOTAL 100% 0%
FORM CONTROL LOCAL PARTS DEVELOPMENT REVISION
DEPARTMENT
DATE
: 05
: IMPROVEMENT & M.SOURCING
#REF!
PT. SHOWA INDONESIA MFG
MODEL : D01N

AUG 10 SEPT 10 OCT 10 NOV 10 DEC 10 JAN 11 FEB 11 MAR 11 APR 11 MAY 11 JUN 11 JUL 11 AUG 11 SEPT 11 OCT 11 NOV 11
SCHEDULE ACTIVITY
I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV New Model Target Evaluation
PLAN DRAWING
M/PRO
ADM EVENT DISTRIBUTION
ACTUAL DIE GO
M/PRO
PLAN LPVV ATRY 1PP 2PP
PROJECT ACTIVITY TARGET
ACTUAL STAGE
SIM EVENT 100% 0.00%
PLAN QAV 1 ANZENSENGEN
QAV ACTIVITY
ACTUAL 90%
80%
70%
FRONT DAMPER1 ACHIEVEMENT
60%
100% 50% 100.00%
90%
40%
80%

70% 30%
60% 20%
50%
10%
40%

30% 0%
20%

10%
0 T O T AL SCO RE FINISH
0%

STAGE EVENT M/PRO


NEW MODEL SCORE 100.00%
TARGET STAGE 100.00%

DEVELOPMENT STAGE VALUE


DX EVENT TARGET 10 % OKTOBER 2009
NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
PROGRESS CONTROL 1 FRONT DAMPER ASSY 10.00% 90.00%
Drawing & QCD Quotation Schedule & QC Japan M/Pro TOTAL 10.00% 90.00%
NO PART NAME PART NUMBER VENDOR IK & C/sheet QAV Sample Anzensengen TOTAL
RFQ approval QCFOP Inspection Approval Delivery
Analist Die Go Millsheet
5% 5% 10% 5% 5% 5% 5% 10% 10% 5% 10% 15% 10% 100% LPVV EVENT TARGET 41.25% NOV 2010
NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
FRONT DAMPER ASSY 1 FRONT DAMPER ASSY 51.31% 48.69%
1 BOTTOM TUBE MATERIAL C7561-714-0A-IN PT.INP/PT.SPINDO 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% TOTAL 51.31% 48.69%
2 LOWER SPRING SEAT C7561-761-0A-IN PT. TRIMITRA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
4 BHB COMP. R/L C7561-611/612-0A-IN PT.ASALTA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% ATRY EVENT 56.5% APR 2011
5 DAMPER CAP X6502-446-00-IN PT. KOMPINDO 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
6 STAY B C7521-532-50-IN PT. ASALTA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 1 FRONT DAMPER ASSY 100.00% 0.00%
7 ROD MATERIAL C7561-300-0A-IN PT. IWWI 100% 100% 100% 100% 100% 100% Control
100% 100% check
100% 100% 100% 100% 100% 100% 100.00% TOTAL 100.00% 0.00%
8 ROD HARDENING C7561-300-0A-IN PT. MORITA 100% 100% 100% 100% 100% 100%
perpendicularity
100% 100%
dan 100% 100% 100% 100% 100% 100.00%
inside diameter
9 REBOUND RUBBER HSNA1-388-23 NOK INDONESIA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 1PP EVENT TARGET 75% & LAPBUL JUNI 2011 AGUSTUS 2011
10 CYLINDER MATERIAL C7561-260-0A-IN PT. SRI REJEKI 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
11 PISTON RING 5A149-250-0A-IN NOK INDONESIA 100% 100% 100% 100% 100% 100% Perbaikan
100% dies notching100%
100% 100% 100% 100% 100% 100.00% 1 FRONT DAMPER ASSY 71.04% 28.96%
target Mid Okt 2011
12 PISTON BODY 5A109-773-0B-IN SESC MAL 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% TOTAL 71.04% 28.96%
13 ROD GUIDE CASE 6A209-273-10-TS SESC MAL 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
14 BUMP STOPPER COMP C7561-138-0A-IN PT. RPA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
15 VALVE 5A159-210-30 MONTACO 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 2PP EVENT TARGET 82.5% & LAPBUL AGUST 2011 NOVEMBER 2011
NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
TOTAL 100.00% 1 FRONT DAMPER ASSY 71.58% 28.42%
TOTAL 71.58% 28.42%
DEVELOPMENT STAGE TARGET
DX EVENT 100% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 10.00% ANZENSENGEN TARGET 100% & Lapbul Nov 2011 NOVEMBER 2011
LPVV EVENT 100% 100% 100% 100% 100% 50% 25% 30% 30% 30% 0% 0% 0% 41.25% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
JAPAN APPROVAL 100% 100% 100% 100% 100% 50% 25% 30% 30% 30% 0% 0% 0% 41.25% 1 FRONT DAMPER ASSY 100.00% 0.00%
ATRY EVENT 100% 100% 100% 100% 100% 80% 80% 80% 80% 50% 0% 0% 0% 56.50% TOTAL 100.00% 0.00%
1PP EVENT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 0% 0% 75.00%
2PP EVENT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 50% 0% 82.50%
ANZENSENGEN 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
FORM CONTROL LOCAL PARTS DEVELOPMENT
REVISION : 00
DEPARTMENT :NEW MODEL DEVELOPMENT
DATE #REF!
PT. SHOWA INDONESIA MFG
MODEL : CRV 2012

SEPT 11 OKT 11 NOV 11 DEC 11 JAN 12 FEB 12 MAR 12 APR 12 MAY 12 JUN 12 JUL 12 AUG 12 SEPT 12 OKT 12 NOV 12 DEC 12
SCHEDULE ACTIVITY
I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV
HPM EVENT
PLAN DIE GO SHIKUMI DANKAKU HINKAKU RYOKAKU M/PRO New Model Target Evaluation
ACTUAL
PLAN M/PRO
TARGET
PROJECT ACTIVITY 100% 0.00% 0.00%
ACTUAL STAGE
SIM EVENT
PLAN QAV 1 ANZENSENGEN
QAV ACTIVITY
ACTUAL
90%
REAR DAMPER ASSY ACHIEVEMENT
FRONT DAMPER ASSY ACHIEVEMENT
1
1
80%
100%
100% 90%
90%
80%
80% 70%
70% 70%
60% 60%
50% 50%
40% 60%
40%
30%
30%
20%
20%
0 10% 50% 100.00% 100.00%
0% 10%
0%

40%

30%

20%

OK OK
10%

PROGRESS CONTROL
0%
Drawing & QCD Quotation Schedule & QAV & QC NG on ID, repair
Japan M/Pro
NO PART NAME PART NUMBER VENDOR RFQ approval QCFOP
IK & C/sheet
Verifikasi
Sample
Inspection Approval
Anzensengen
.bending dies Delivery
TOTAL 1 2
Analist Die Go
5% 5% 10% 5% 5% 5% 5% 10% 10% 5% 10% 15% 10% 100%
A FRONT DAMPER ASSY
1 GUIDE BUSH 6A259-275-70 DYNAMETHAL 100% 100% 0% 0% 0%
CLOSED 0%
HARGA 0% DARI SHOWA
MAHAL 0% 0%
JAPAN 0% 0% 0% 0%
2 M. PIPE MATERIAL P5080-714-450-0384 SPINDO 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
Procurement proposes last achievement for
3 LOWER SPRING SEAT HT0T1-783/784-0A-IN DCI 100% 100% 100% 100%first Mass Production.
100% 1st improvement
100% 100% is 100% 100% 100% 100% 100% 100% 100.00%
4 R/L BHB COM HT0N1-611/612-0A-IN INDOMATSUMOTO 100% 100% 100% 100%
already 100%
done but actual
100%
dimension is still NG.
100% 100% 100% 100% 100% 100% 100% 100.00%
NG on inside diameter, width B (30,5 + 0,4)
100%Procurement
100% proposes
100%last achievement
STAGE EVENT
5 BRACKET COMP HSWE1-613-0A-IN INDOMATSUMOTO 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
.Perbaikan mandrel dari 50.3 menjadi 50.4 for first Mass Production. 1st improvement
6 ROD MATERIAL HT0A1-300-2 IWWI CLOSED COMMON WITH CRV 2010 is already done but actual dimension is still M/PRO
ROD HARDENING HT0A1-300-2 MORITA NG. NG on dimension 71,1; 10,6; 5,3; Ø
:25,4

NEW MODEL SCORE 100.00%


7 REBOUND RUBBER HSNW1-388-21 NOK IND ( PT ) 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
8 REBOUND SEAT 75009-383-0 RPA CLOSED LOCALIZATION
9 CHECK VALVE B 5A229-K10-Y SHOWA JAPAN 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%

TARGET STAGE 100.00%


10 STOPPER SEAT 5K229-398-9 TS SRT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
11 DUST COVER HSTK1-521/522-01 SRT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
12 SPRING LOWER MT RUBBER HSTK1-792/793-00 SRT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
13 SPRING HSWA1-380/381-40 SSM 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
14 SPRING HSWA1-380/381-00 SSM 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
15 UPPER SPRING SEAT COMP HT0N1-626-0B-TH SRT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
16 VALVE D HKS72-203-0-30 SHOWA JAPAN 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%

TOTAL 100.00%
DEVELOPMENT STAGE VALUE
SHIKUMI EVENT
B REAR DAMPER ASSY NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
1 BUMP STOPPER COMP HTP61-138-0A-IN RPA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 1 FRONT DAMPER ASSY
2 M. PIPE MATERIAL P4270-714-387-0274 PT. SPINDO 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 2 REAR DAMPER ASSY
3 JOINT METAL MATERIAL HS7A2-435-01
CLOSED KEMBALI KE SSM THAILAND TOTAL
4 DAMPER CAP HTW02-446-0A-IN KOMPINDO 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% JAPAN APPROVAL TARGET 41.25 %
5 CYLINDER 30624-260-9A-TH SRI REJEKI 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
6 ROD MATERIAL R1260-300-20C-3220-0 IWWI 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 1 FRONT DAMPER ASSY
NG pada angle, ketegaklurusan, dan
7 DUST COVER HT0A2-746-0A-IN SHINTOKOGYO 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% chamfer.
100%Keputusan
100% 100.00%
anzen sengen go 2 REAR DAMPER ASSY
8 DUST COVER B HT0A2-794-0A-IN KOMPINDO 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% .masspro
100%dengan100%
kondisi terkahir
100.00% TOTAL
9 SPRING SEAT HT0A2-392-0A-IN SHINTOKOGYO 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% DANKAKU EVENT TARGET 56.50 % MAY 12
10 HOOK HT0A2-Y94-0A-IN IKP 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
11 BUMP STOPPER RUBBER HT0A2-415-0A-CK BASF CHINA 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 1 FRONT DAMPER ASSY 66.97% 33.03%
12 LOWER SPRING SEAT HSWE2-761-01 SRT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 2 REAR DAMPER ASSY 62.14% 37.86%
13 STOPPER SEAT 54394-398-40-TS SRT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% TOTAL 64.55% 35.45%
14 SPRING RR HT0H2-380-2B-TH SRT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% HINKAKU EVENT TARGET 75% JUNI 12
15 DUST COVER GUIDE HT0A2-780-01 SRT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
16 DAMPER MOUNT BASE COMP HT0A2-627-10 SRT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 1 FRONT DAMPER ASSY 71.69% 28.31%
17 PROTECTOR HT0A2-E81-20 SRT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 2 REAR DAMPER ASSY 72.77% 27.23%
18 VALVE SEAT 84089-211-00 SHOWA JAPAN 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 72.23% 27.77%

TOTAL 100.00% TOTAL


M/PRO EVENT & LAPBUL OCT TARGET 100%
DEVELOPMENT STAGE STANDARD NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
DX EVENT 100% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 10.00% 1 FRONT DAMPER ASSY 100.00% 0.00%
JAPAN APPROVAL 100% 100% 100% 100% 100% 50% 25% 30% 30% 30% 0% 0% 0% 41.25% 2 REAR DAMPER ASSY 100.00% 0.00%
DANKAKU EVENT 100% 100% 100% 100% 100% 80% 80% 80% 80% 50% 0% 0% 0% 56.50% TOTAL 100.00% 0.00%
HINKAKU EVENT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 0% 0% 75.00% ANZENSENGEN TARGET 100%
RYOKAKU EVENT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 50% 0% 82.50% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
ANZENSENGEN 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00% 1 FRONT DAMPER ASSY
2 REAR DAMPER ASSY
TOTAL
FORM CONTROL LOCAL PARTS DEVELOPMENT
REVISION : 00
DEPARTMENT : NEW MODEL DEVELOPMENT
MONTH : April 2016
PT. SHOWA INDONESIA MFG
MODEL : D30D

Mar-15 Apr-14 May-14 Jun-14 Jul-14 Aug-14 Sep-14 Oct-14 Nov-14 Dec-14 Jan-15 Feb-15 Mar-15 Apr-15 May-15 Jun-15 Jul-15 Aug-15
SCHEDULE ACTIVITY
I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV
PLAN LPVV A-TRY PP 1 PP 2 HKK M/PRO
HPM EVENT
ACTUAL
PLAN DIE GO LPVV A-TRY PP 1 PP 2 HKK M/PRO
New Model Target Evaluation
PROJECT ACTIVITY
ACTUAL
SIM EVENT
PLAN QAV 2 ANZEN SENGEN
QAV ACTIVITY
ACTUAL

100%
FRONT DAMPER ASSY ACHIEVEMENT
OIL SS17-G BOTTOM TUBE LOWER SPRING SEAT 12.17%
REBOUND COLLAR BRACKET COMP
100% 90% TARGET
REBOUND SPG mtrl SWPB 3.2
90%
BRAKE HOSE BKT COMP STAGE
ROD GUIDE COMP 80% STABILIZER HOLDER
70% 80%
VALVE SEAT 60% REBOUND SEAT
50%
40%
CHECK VALVE
30%
ROD MATERIAL
70%
20%
CHECK VALVE B ROD HARDEN
10%
0% 60%
CHECK VALVE B VALVE SEAT

50%
BOTTOM PIECE VALVE SEAT

87.83%
VALVE CHECK VALVE
40%
VALVE SEAT CHECK VALVE B

CYLINDER CUTTING PISTON RING


30%
CYLINDER PISTON BODY
STOPPER SEAT VALVE SEAT VALVE SEAT
Aktual Achievement
LIST PART DEVELOPMENT Target Achievement 20%

PROGRESS CONTROL
QCD QC Japan M/Pro 10%
NO PART NAME PART NUMBER SUPPLIER PIC Drawing & RFQ Quotation approval Schedule & QCFOP IK & C/sheet QAV & Verifikasi Sample Anzensengen TOTAL
Analist Die Go Millsheet Inspection Approval Delivery

5% 5% 10% 5% 5% 5% 5% 10% 10% 5% 10% 15% 10% 100%


A FRONT DAMPER ASSY 0%
C7921-714-0B-IN
1 BOTTOM TUBE STKM 14B Ø44XØ38.8X336.2
SPINDO WAHDAN 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% NG inside diameter100%
100% 0% 90.00%
2 LOWER SPRING SEAT C7921-761-0B-IN TRIMITRA ARIEF 100% 100% 100% 100% 100% 100% 100% 100% 100% 90% 100% 80% 0% 86.50%
3 BRACKET COMP C7921-613-0B-IN TRIMITRA ARIEF 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% NG 1/21
100% 80% 0% 87.00%
Dimensi: 8.5±0.5
4 BRAKE HOSE BKT COMP C7921-620-0B-IN KOMPINDO ARIEF 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100%
Actual : 0.29 ~ 0.54
80% 0% 87.00%
5 STABILIZER HOLDER C7921-E65-0B-IN KOMPINDO ARIEF 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 80% 0% 87.00%
NG 1/26
6
7
REBOUND SEAT
ROD MATERIAL
6A909-383-0B-IN
C7921-300-0B-IN
S45C X Ø20.1
KOMPINDO
IWWI
WAHDAN
WAHDAN
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
Dimensi:
Act:
16.5±0.5
100%0.58~0.73
80%
0%
0%
0%
87.00%
75.00%
STAGE EVENT FCV
C7921-300-0B-IN
8 ROD HARDEN L=205 MORITA WAHDAN 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 0% 90.00%
9
10
VALVE SEAT
VALVE SEAT
75169-211-51
75169-211-70-CK
PANSHI via MONTACO
PANSHI via MONTACO
CHOIRUL
CHOIRUL
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
0%
0%
90.00%
90.00%
NEW MODEL SCORE 87.83%
11 CHECK VALVE 5A259-210-20-CS PANSHI via MONTACO CHOIRUL 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 0% 90.00%
12 CHECK VALVE B 5A229-K10-W0-CS PANSHI via MONTACO CHOIRUL 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 0% 90.00%
13
14
PISTON RING
PISTON BODY
5A249-250-00
5A209-773-0A-IN
Showa Corp. - Japan
YANGZHOU via MONTACO
CHOIRUL
CHOIRUL
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100% NG
100%
100%
100%
100%
0%
0%
90.00%
90.00%
TARGET STAGE 82.50%
1. Angle 45
15 VALVE SEAT S2622-211-00-CK PANSHI via MONTACO CHOIRUL 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 0% 90.00%
16 VALVE SEAT 75169-211-50-CS PANSHI via MONTACO CHOIRUL 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 0% 90.00%
17 STOPPER SEAT 5K229-398-9A-IN YANGZHOU via MONTACO CHOIRUL 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 0% 90.00% DEVELOPMENT STAGE VALUE
32030-260-7A-IN
18 CYLINDER STKM 12C Ø34xØ32x3870
SPS WAHDAN 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 0% 90.00%
32030-260-7A-IN
19 CYLINDER CUTTING STKM 12C Ø34xØ32x3870
ARKHA WAHDAN START FROM PP EVENT , CYLINDER CUTTING PROCESS IN INHOUSE SIM FCV Mar-16
NG 6/100
20 VALVE SEAT 66009-211-90-CS PANSHI via MONTACO CHOIRUL 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100%
Dimensi 100%
0.3 max; 0.2; Angle 0% 90.00% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
21 VALVE 5C209-200-20-CS PANSHI via MONTACO CHOIRUL 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 30 º
100% 100% 0% 90.00% 1 FRONT DAMPER ASSY 87.83% 12.17%
22 BOTTOM PIECE 5C209-246-AA-IN YANGZHOU via MONTACO CHOIRUL 100% 100% 100% 100% 100% 100% 100% 100% 100% 94% 100% 100% 0% 89.70%
23 CHECK VALVE B 5C229-K10-50 Showa Corp. - Japan CHOIRUL 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 0% 90.00% TOTAL 87.83% 12.17%
24 CHECK VALVE B 5C229-K10-60-CS PANSHI via MONTACO CHOIRUL 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 0% 90.00%
25 CHECK VALVE XJ531-210-00-CS PANSHI via MONTACO CHOIRUL 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 0% 90.00% PP Mar-16
26 VALVE SEAT 66019-211-00-CS PANSHI via MONTACO CHOIRUL 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% NG OD
100% 100% 0% 90.00% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
Std: Ø32 -0.02~-0.053
27 ROD GUIDE COMP 6A959-134-1 Showa Corp. - Japan CHOIRUL 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100%
Act: -0.031~-0.013 100% 0% 90.00% 1 FRONT DAMPER ASSY 74.85% 25.15%
28 REBOUND SPG mtrl SWPB 3C7921-385-0B-IN MEGATAMA ANDI A 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 0% 90.00%
29 REBOUND COLLAR C7881-J45-0B-IN IMC TECHNO ANDI A 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% NG ID
100% 0% 0% 75.00% TOTAL 74.85% 25.15%
Std : Ø20.7±0.1
30 OIL SS17-G L1709-598-1A-IN2 IDEMITSU INDONESIA (LB ANDI A 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100%
Act: 0.05~0.17 0% 0% 75.00%
TOTAL 87.83% Pre PP Feb-16
NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
1 FRONT DAMPER ASSY 74.48% 25.52%
CANCEL PART DEVELOPMENT

NO PART NAME PART NUMBER SUPPLIER PIC REMARKS TOTAL 74.48% 25.52%

1 VALVE STOPPER 5A209-232-0A-IN PT SERAYU WAHDAN CANCEL LOKALISASI KARENA SAMPLE MASIH NG SAAT TUNNING CAR, GANTI DENGAN PART JAPAN (MASSPRO)
2 CHECK VALVE 5A209-210-20-CS PANSHI via MONTACO CHOIRUL DESIGN CHANGE MULAI EVENT PRE PP ..5A209-210-20-CS --> 5A259-210-20-CS (PISTON ROD COMP) A TRY Jan-16
3 VALVE SEAT 75169-211-20-CK PANSHI via MONTACO CHOIRUL DESIGN CHANGE MULAI EVENT PRE PP ..75169-211-20-CK --> 75169-211-30-CS (PISTON ROD COMP) NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
4 CHECK VALVE B 5A229-K10-T2 PANSHI via MONTACO CHOIRUL DESIGN CHANGE MULAI EVENT PRE PP .. 5A229-K10-T2 --> 5A229-K10-W-CS (PISTON ROD COMP) 1 FRONT DAMPER ASSY 62.67% 37.33%
5 CHECK VALVE B 5C229-K10-YA PANSHI via MONTACO CHOIRUL DESIGN CHANGE MULAI EVENT PRE PP .. 5C229-K10-YA --> 5C229-K10-60-CS & 5C229-K10-50 (BOTTOM PIECE COMP)

TOTAL 62.67% 37.33%


DEVELOPMENT STAGE STANDARD
DX EVENT 100% 50% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 7.50%
LPVV EVENT 100% 100% 100% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 25.00% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
PRE ATRY 100% 100% 100% 100% 100% 50% 25% 30% 30% 30% 0% 0% 0% 41.25%
ATRY 100% 100% 100% 100% 100% 80% 80% 80% 80% 50% 0% 0% 0% 56.25%
PRE PP 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 0% 0% 75.00%
FCV 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 50% 0% 82.50%
ANZEN SENGEN 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
T51: NG inside diameter

T53: NG 1/21
Dimensi: 8.5±0.5
Actual : 0.29 ~ 0.54

T54: NG 1/26
Dimensi: 16.5±0.5
Act: 0.58~0.73

T66: NG
1. Angle 45

T71: NG 6/100
Dimensi 0.3 max; 0.2; Angle 30º

T74: Pernah develop di model CRV 15

T76: NG OD
Std: Ø32 -0.02~-0.053
Act: -0.031~-0.013

T78: NG ID
Std : Ø20.7±0.1
Act: 0.05~0.17
FORM CONTROL LOCAL PARTS DEVELOPMENT
REVISION : 00
DEPARTMENT : NEW MODEL DEVELOPMENT
MONTH :APRIL 2020
PT. SHOWA INDONESIA MFG MODEL : C7551-20M (PU)

Aug-18 Sep-18 Oct-18 Dec-18 Jan-19 Feb-19 Mar-19 Apr-19 May-19 Jun-19 Jul-19 Aug-19 Sep-19 Oct-19 Nov-19 Dec-19 Jan-20 Feb-20 Mar-20 Apr-20 May-20 Jun-20 Jul-20
SCHEDULE ACTIVITY
I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV
PLAN A TRY PRE PP PP HKK M/PRO M/PRO
LPVV+KS PRE A TRY
ADM EVENT
ACTUAL
PLAN PK DX LPVV+KS DY PRE A TRY A TRY PRE PP PP HINKAKU M/PRO M/PRO
PROJECT ACTIVITY
ACTUAL
SIM EVENT
PLAN QAV 2 ANZEN SENGEN ANZEN SENGEN
QAV ACTIVITY
ACTUAL

Aktivitas di supplier dan inhouse sudah


FRONT DAMPER ASSY
BOTTOM ACHIEVEMENT
TUBE selesai, menunggu verifikasi internal.
Mat. L=404.4/406 18 mei 2020, Delivery ke customer
mundur ke awal Juni 2020
REBOUND SPRING 100%
90%
80%
BRACKET COMP

ROD
New Model Target Evaluation
70% Mat. L=440/442, W= 988 gr
ROD GUIDE COMP 60% S45C X Ø20.1
50% 100%
40%
30% TARGET
20% STAGE
90%
VALVE E
10%
0% ROD Induction Hardening 25.51%
80%
NG
April 20 :
1. Width
Matrix welding masih perlu dicari
std: 31.8 +0.5/+0.1
70%
CHECK VALVE B CHECK VALVE lagi
act: 0.51 ~ 0.59
Target End of Maret 2020 finish std: 31.8 +0.9/+0.6
act: 0.94~0.97 60%
6 Mei 20 : 2. Dimensi 40.5±0.5
CENTERING PLATE CHECK VALVE B Sudah trial welding M/C baru, dan act: 0.65~0.72
parameter juga sudah dinaikan, 3. Dimensi 24±0.5
CYLINDER Aktual Achievement hasilnya Gap masih 0,3 di area act: 0.39 ~ 0.61 50%
Mat.L=378, W= 308 gr 4. Inside Diameter 50.8 -0.25/-0.4
Target Achievement ujung. Part akan masuk cek QA
STKM12C, 34.00 x 32.00 x 378 act:-0.3~1.34
mid May 20

PROGRESS CONTROL 40%


NO PART NAME PART NUMBER SUPPLIER PIC Drawing & RFQ
QCD Quotation
Die Go Millsheet
Schedule &
IK & C/sheet QAV & Verifikasi Sample
QC Japan
Anzensengen
M/Pro
TOTAL
74.49%
Analist approval QCFOP Inspection Approval Delivery
5% 5% 10% 10% 5% 5% 5% 10% 10% 10% 15% 10% 100% 30%
A FRONT DAMPER ASSY
BOTTOM TUBE P5080-265-450-0406
1 PT. SPINDO Dedas 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% na 75.00%
Mat. L=404.4/406 STKM14B, 50.80 x 45.00 x 406 20%
2 BRACKET COMP
ROD C7551-613-3B-IN PT INDOMATSUMOTO Arief 100% 100% 100% 100% 100% 100% 100% 70% 100% 65% na 68.50%
3 Mat. L=440/442, W= 988 gr R2010-300-45C-0441-0 PT MPF Arief 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% na 75.00%
4 S45C X Ø20.1 Hardening
ROD Induction R2010-300-45C-0441-1 PT Morita Arief 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% na 75.00% 10%
CYLINDER
5 CHECK VALVE 5A209-210-3A-IN PANSHI via MONTACO Arief 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% na 75.00%
Mat.L=378,
6 CHECK VALVE B 5A229-K10-Y0-CK PANSHI via MONTACO Arief 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% na 75.00%
W= 308 gr 0%
7 P3400-260-320-0379 PT INP Arief 100% 100% 100% 100% 100% 100% 100% 100% NG100%
Visual Dent, 100% na 75.00%
STKM12C,
8 CENTERING PLATE 74009-292-3A-IN KOMPINDO Arief 100% 100% 100% 100% 100% 100% 100% 100% Sample
100%perbaikan 100% na 75.00%
34.00 x 32.00 sudah diterima,
9 CHECK VALVE B 5C219-K10-8A-IN PANSHI via MONTACO Arief 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% na 75.00%
x 378 Masuk cek QA 1st
10 VALVE E S2722-K04-P -E0CK PANSHI via MONTACO Arief 100% 100% 100% 100% 100% 100% 100% 100% 100%
week May 20. 100% na 75.00%
11 ROD GUIDE COMP 6A759-134-1B-IN YANGZHOU LEADER via MONTACO Arief 100% 100% 100% 100% 100% 100% 100% 100% 100% 98% na 74.83%
Untuk event Pre PP
12 REBOUND SPRING C7551-385-0A-IN diganti dengan PN: MEGATAMA Arief 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% na 75.00%
13 CHECK VALVE B 5C219-K10-90-CS 5C219-K10-90-CS PANSHI via MONTACO Arief 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% na 75.00%
TOTAL 74.49% STAGE EVENT PP

DEVELOPMENT STAGE STANDARD


PK 100% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 10.00% TARGET STAGE 84.62%
KS+LPVV EVENT 100% 100% 100% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 30.77%
PRE ATRY 100% 100% 100% 100% 50% 25% 25% 0% 0% 0% 0% 0% 0% 38.46%
ATRY 100% 100% 100% 100% 100% 50% 25% 30% 30% 30% 0% 0% 0% 51.15% PP Apr-20
PRE PP 100% 100% 100% 100% 100% 80% 80% 80% 80% 50% 0% 0% 0% 66.92% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
PP 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 0% 0% 84.62% 1 FRONT DAMPER ASSY 74.49% 25.51%
HINKAKU 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 50% 0% 88.46%
ANZEN SENGEN 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 0% 92.31% TOTAL 74.49% 25.51%
MASSPRO 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
I62: Untuk event Pre PP diganti dengan PN: 5C219-K10-90-CS

S51: April 20 :
Matrix welding masih perlu dicari lagi
Target End of Maret 2020 finish

6 Mei 20 :
Sudah trial welding M/C baru, dan parameter juga sudah dinaikan, hasilnya Gap masih 0,3 di area ujung. Part akan masuk cek QA mid May 20

U51: NG
1. Width
std: 31.8 +0.5/+0.1
act: 0.51 ~ 0.59
std: 31.8 +0.9/+0.6
act: 0.94~0.97
2. Dimensi 40.5±0.5
act: 0.65~0.72
3. Dimensi 24±0.5
act: 0.39 ~ 0.61
4. Inside Diameter 50.8 -0.25/-0.4
act:-0.3~1.34

U60: NG Visual Dent, Sample perbaikan sudah diterima, Masuk cek QA 1st week May 20.
FORM CONTROL LOCAL PARTS DEVELOPMENT
REVISION : 00
DEPARTMENT : NEW MODEL DEVELOPMENT
MONTH :APRIL 2020
PT. SHOWA INDONESIA MFG MODEL : C7551-20M (VAN)

Aug-18 Sep-18 Oct-18 Dec-18 Jan-19 Feb-19 Mar-19 Apr-19 May-19 Jun-19 Jul-19 Aug-19 Sep-19 Oct-19 Nov-19 Dec-19 Jan-20 Feb-20 Mar-20 Apr-20 May-20 Jun-20 Jul-20
SCHEDULE ACTIVITY
I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV
PLAN LPVV+KS PRE A TRY A TRY PRE PP PP HKK M/PRO M/PRO
ADM EVENT
ACTUAL
PLAN PK DX LPVV DY PRE A TRY A TRY PRE PP PP HINKAKU M/PRO M/PRO
PROJECT ACTIVITY
ACTUAL
SIM EVENT
PLAN QAV 2 ANZEN SENGEN ANZEN SENGEN
QAV ACTIVITY
ACTUAL

Aktivitas di supplier dan inhouse sudah


ROD selesai, menunggu verifikasi internal. 18
FRONT DAMPER ASSY
Mat. L=440/442, W= ACHIEVEMENT
1190 gr mei 2020, Delivery ke customer mundur
S45C X Ø22.1 X442 ke awal Juni 2020

VALVE 100%
90%
Induction Hardening New Model Target Evaluation
80%
70%
REBOUND COLLAR 60% CHECK VALVE 100%
50%
40%
30%
90% TARGET
20%
10% 25.23% STAGE
REBOUND SPRING 0% CHECK VALVE B
80%

70%
ROD GUIDE COMP PISTON

60%
CENTERING PLATE VALVE Aktual Achievement
Target Achievement
CYLINDER 50%
Mat.L=377, W= 345gr
STKM12C, 38.00 x 36.00 x 377

40%
QCD Quotation Schedule &
PROGRESS CONTROL
QC Japan M/Pro
74.77%
NO PART NAME PART NUMBER SUPPLIER PIC Drawing & RFQ Die Go Millsheet IK & C/sheet QAV & Verifikasi Sample Anzensengen TOTAL
Analist approval QCFOP Inspection Approval Delivery
30%
5% 5% 10% 10% 5% 5% 5% 10% 10% 10% 15% 10% 100%
A
ROD
FRONT DAMPER ASSY
Mat. L=440/442, W= 1190 gr
1 R2210-300-45C-0441-0 PT. MPF Arief 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% na 75.00% 20%
S45C X Ø22.1 X442
2 Induction Hardening R2210-300-45C-0441-1 PT. Morito Tjokro Arief 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% na 75.00%
3 CHECK VALVE 5E359-210-20-CS Panshi via Montaco Arief 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% na 75.00%
10%
4 CHECK VALVE B 5E329-K10-7A-IN Panshi via Montaco Arief 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% na 75.00%
CYLINDER
5 PISTON 5E3B9-240-0A-IN Yangzhou Leader via Montaco Arief 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% na 75.00%
Mat.L=377,
6 VALVE HKA42-200-L -20CK Panshi via Montaco Arief 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% na 75.00% 0%
W= 345gr
7 P3800-260-360-0378 PT. INP Arief 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% na 75.00%
STKM12C,
8 CENTERING PLATE 76009-292-4A-IN PT KOMPINDO Arief 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% na 75.00%
38.00 x 36.00
9 ROD GUIDE COMP 6AZ59-134-10-CK Yangzhou Leader via Montaco Arief 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% na 75.00%
x 377
10 REBOUND SPRING C7551-385-1A-IN PT Megatama Arief 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% na 75.00%
11 REBOUND COLLAR C7551-J45-0A-IN PT IMC Tekno Indonesia Arief 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% na 75.00%
NG
12 VALVE 7C559-200-40-CS Panshi via Montaco Arief 100% 100% 100% 100% 100% 100% 100% 100% 100% 75% NG na 72.50%
12 CHECK VALVE 5E359-210-3A-IN Panshi via Montaco Arief 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% na Roughness
Surface
13 CHECK VALVE B 5E329-K10-6A-IN Panshi via Montaco Arief 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% Std: RZ
na max 1.0
Act: 1.2
Cek QA dengan new
sample mid May 2020
TOTAL 74.77%
STAGE EVENT PP

DEVELOPMENT STAGE STANDARD


PK 100% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 10.00% TARGET STAGE 84.62%
KS+LPVV EVENT 100% 100% 100% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 30.77%
PRE ATRY 100% 100% 100% 100% 50% 25% 25% 0% 0% 0% 0% 0% 0% 38.46%
ATRY 100% 100% 100% 100% 100% 50% 25% 30% 30% 30% 0% 0% 0% 51.15% pp 01/04/2020
PRE PP 100% 100% 100% 100% 100% 80% 80% 80% 80% 50% 0% 0% 0% 66.92% NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH
PP 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 0% 0% 84.62% 1 FRONT DAMPER ASSY 74.77% 25.23%
HINKAKU 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 50% 0% 88.46%
ANZEN SENGEN 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 0% 92.31% TOTAL 74.77% 25.23%
MASSPRO 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
I52: NEW VALVE JANUARI 20

I61: NEW VALVE JANUARI 20

N54: Harga temporary sudah approve


Hargamasspromasih dalam tahap negosiasi

U51: dedas.ginting:
Length Harden Inside Area

U61: NG
NG
Surface Roughness
Std: RZ max 1.0
Act: 1.2
Cek QA dengan new sample mid May 2020
FORM CONTROL LOCAL PARTS DEVELOPMENT
REVISION : 00
DEPARTMENT : NEW MODEL DEVELOPMENT
MONTH :APRIL 2020
PT. SHOWA INDONESIA MFG
MODEL : HT86

Oct-19 Nov-19 Dec-19 Jan-20 Feb-20 Mar-April 20 May-20 Jun-20 Jul-20 Aug-20 Sep-20 Oct-20 Nov-20 Dec-20 Mar-21 Jun-21
SCHEDULE ACTIVITY
I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV
PLAN DIE GO DAN 0 NIN TEI DANKAKU HINKAKU RYOKAKU M/PRO
HPM EVENT
ACTUAL

SIM EVENT
PROJECT ACTIVITY
PLAN
ACTUAL
DIE GO DAN 0 NIN TEI DANKAKU HINKAKU RYOKAKU M/PRO
New Model Target Evaluation
PLAN QAV 2 ANZEN SENGEN
QAV ACTIVITY 100%
ACTUAL

Part GLP pakai sisa part even


FRONT DAMPER ASSY ACHIEVEMENT FRONT DAMPERDUST
ASSY
COVER B ACHIEVEMENT dankaku HT00 90%
SEAT RUBBER VALVE DUST COVER
100%
VALVE ROD GUIDE COMP BOTTOM TUBE
100% VALVE STKM12B, 38.10 x 34.90 x 431 36.17% 36.26%
80% 80%
80%
BOTTOM TUBE
OIL SS37 STKM 14B 50,8X2,3X404 60%
SLIT VALVE JOINT METAL
60%
40%
40%
70%
CYLINDER
20% CYLINDER
20% OIL SS37 STKM12C, 27.00 x 25.00 x 407
VALVE STKM 12C, 38,00 x 36,00 x 375
0%
0% 60%

PISTON CHECK VALVE

SLIT VALVE SLIT VALVE 50%


TARGET
STAGE
`
SLIT VALVE CHECK VALVE B

REBOUND RUBBER VALVE


40%
REBOUND SEAT BOTTOM PIECE
Aktual Achievement 63.83%
ROD Harden ROD Material BOLT SLIT VALVE Aktual Achievement 63.74%
Target Achievement
Target Achievement 30%

PROGRESS CONTROL PICA sudah diterima,


sample perbaikan
QCD Schedule & sedang onprogress. Anzensengen
NO PART NAME PART NUMBER SUPPLIER PIC Drawing & RFQ
Analist
Quotation approval Die Go Millsheet
QCFOP
IK & C/sheet QAV & Verifikasi Sample QC Japan M/Pro TOTAL 20%
5% 5% 10% 10% 5% 5% 5% 10% 10% 10% 15% 10% 100%
A FRONT DAMPER ASSY (NEW PART)
1 SEAT RUBBER HTR01-256-0A-IN2 CATURINDO ARIEF M 100% 100% 100% 100% 100% 100% 100% 100% 100% 65.00% 10%
YANGZHOU LEADER
2 ROD GUIDE COMP 6EZB9-134-1B-IN ARIEF M 100% 100% 100% 100% 50% 100% 100% 100% 93% 61.84%
VIA MONTACO Verifikasi 2nd Sample
BOTTOM TUBE
3 P5080-265-462-0404 SPINDO DEDAS 100% 100% 100%Negosiasi loss 100%
cut pd 100% 100% 100% 100% 100% QA NM SIM Judgement 65.00%
STKM 14B 50,8X2,3X404 qtc OK 0%
CYLINDER INDONESIA NIPPON Event Dan ) masih Target: /04/2020 (belum
4 P3800-260-360-0375 DEDAS 100% 100%
menggunakan trading 100%ada feedback). 100%
BOD 100% 100% 100% 100% 100% 65.00% FRONT DAMPER ASSY REAR DAMPER ASSY
STKM 12C, 38,00 x 36,00 x 375 STEEL PIPE PT.
JFE Shoji. Approval sudah, tapi
5 SLIT VALVE 7DW59-205-70-CK PANSHI VIA MONTACO ARIEF M 100% 100% 100%LOI belum. 100% 100% 100% 100% 100% 100% 65.00%
6 VALVE 7D219-200-1 -CK PANSHI VIA MONTACO ARIEF M 100% 100% 100% 100% 100% 100% 100% 100% 100% 65.00%
7 ROD Material R2210-300-0456-0 MPF DEDAS 100% 100% 100% 0% 100% 100% 100% 100% 100% 55.00%
8 ROD Harden R2210-300-0456-1 MORITA DEDAS 100% 100% 100% 100% 100% 100% 100% 100% 100% 65.00%
SHOWA CORPORATION NG angle 150±3
9 REBOUND RUBBER HTBT1-388-0 ARIEF M 100% 100% 100% 100% 100% 100% 100% 100% 91% Act: -8.552 64.09%
(FUJIWARA)
10 SLIT VALVE 7CH59-205-R -CK PANSHI VIA MONTACO ARIEF M 100% 100% NG Inside Bead 100% 100% 100% 100% 100% 100% 100% Masspro part Showa Japan 65.00%
std 0/-0.2
11 VALVE 7C579-200-1A-IN PANSHI VIA MONTACO ARIEF M 100% 100% act: -0.260~-0.19
100% 100% 100% 100% 100% 100% 100% 65.00%
PT. IDEMITSU LUBE
12 OIL SS37 L3709-598-1A-IN2 ARIEF M 100% 100% PICA+sample100% 100% 100% 100% 100% 100% 100% 65.00%
INDONESIA (L/BLEND)
13 VALVE 7C479-200-1A-IN PANSHI VIA MONTACO ARIEF M 100% 100% perbaikan sudah ada,
100% 100% 100% 100% 100% 100% 100% 65.00%
target submit ke QA
14 VALVE B S2772-201-5A-70CK PANSHI VIA MONTACO ARIEF M 100% 100% SIM 11/05/2020
15 SLIT VALVE 7DW59-205-60-CS PANSHI VIA MONTACO ARIEF M 100% 100%
16 SLIT VALVE 7CH59-205-PA-IN PANSHI VIA MONTACO ARIEF M 100% 100% Part sudah di SIM,
C/sheet SPINDO sudah Target DIE GO max 17
17 VALVE SEAT 75169-211-4 -CK PANSHI VIA MONTACO ARIEF M 100% 100% OK. PICA dan
TOTAL dokumen lain sudah
April 2020
63.83% STAGE EVENT 63.79%
B REAR DAMPER ASSY (NEW PART) diterima
PT KOMPINDO
1 DUST COVER B HTR02-794-0 -TS ARIEF M 100% 100% 100% 100% 100% 100% 100% 45.00%
WIRATAMA
2 DUST COVER HT9C2-746-0A-IN PT SHINTO KOGYO DEDAS 100% 100% 100% 100% 100% 100% 100% 100% 100% 65.00%
BOTTOM TUBE
3 HT862-714-0A-IN PT SPINDO DEDAS 100% 100% 100% 100% 100% 100% 100% 100% 100% 65.00%
4
STKM12B, 38.10 x 34.90 x 431
JOINT METAL HSAA2-435-1 -CH
NINGBO YONGXIN
DEDAS 100% 100% 100% 100% 100% 100% 100% 100% 100% 65.00%
TARGET STAGE 41.25%
VIA MONTACO
CYLINDER INDONESIA NIPPON
5 P2700-260-250-0407 DEDAS 100% 100% 100% 100% 100% 100% 100% 100% 100% 65.00%
STKM12C, 27.00 x 25.00 x 407 STEEL PIPE PT.
NG Burrs, m'pro part di
6 CHECK VALVE 6YAA9-210-6 -CH PANSHI VIA MONTACO ARIEF M 100% 100% 100% 100% 100% 100% 100% 100% 100% Leader, sample 65.00%
7 CHECK VALVE B 6C019-K10-1 -CH PANSHI VIA MONTACO ARIEF M 100% 100% 100% 100% 100% 100% 100% 100% 100% perbaikan akan dikirim 65.00% DEVELOPMENT STAGE VALUE
ETD 06/05/2020r
8 BOTTOM PIECE 5C009-246-3 -CH YANGZHOU LEADER VIA MONTACO ARIEF M 100% 100% 100% 100% 100% 100% 100% 100% 98% 64.76%
9 SLIT VALVE 88159-205-5 -CH PANSHI VIA MONTACO ARIEF M 100% 100% 100% 100% 100% 100% 100% 100% 100% 65.00% NIN TEI Apr-20
10 BOLT 5C209-559-5 -CH MONTACO ARIEF M 100% 100% 100% 100% 100% 100% 100% 100% 100% NG R2 +0.30/0 act. -tdk 65.00% NO ITEM TOTAL SCORE NOT FINISH
TOTAL SCORE FINISH
terbentuk, jika dibuat R
11 REBOUND SEAT HSE01-383-0B-IN2 PT SERAYU METALINDO STEEL ARIEF M 100% 100% 100% 100% 100% 100% 100% 100% 89% maka Diameter flatness 63.89% 1 FRONT DAMPER ASSY 63.83% 36.17%
12 SLIT VALVE 7BTS9-205-7 -CK PANSHI VIA MONTACO. ARIEF M 100% 100% 100% 100% 100% 100% 100% 100% 100% max 14 NG 65.00% 2 REAR DAMPER ASSY 63.74% 36.26%
13 PISTON 7E079-240-0A-GLP SHOWA CORPORATION (FUJIWARA) ARIEF M 100% 100% 100% 100% 100% 100% 100% 100% 100% Dies common dengan 65.00%
PT. IDEMITSU LUBE PN HSM41, hanya beda
14 OIL SS37 L3709-598-1A-IN2 ARIEF M 100% 100% 100% 100% 100% 100% 100% 100% 100% di OD saja. 65.00% TOTAL 63.79% 36.21%
INDONESIA (L/BLEND)
15 SLIT VALVE 7B8S9-205-4A-IN PANSHI VIA MONTACO ARIEF M 100% 100% 100% 100% 100% 100% 100% 100% 100% 65.00%
16 VALVE 7B129-200-1 -CH PANSHI VIA MONTACO ARIEF M 100% 100% 100% 100% 100% 100% 100% 100% 100% 65.00%
17 VALVE 7B499-200-20-CH PANSHI VIA MONTACO ARIEF M 100% 100% 100% 100% 100% 100% 100% 100% 100% 65.00%
18 SLIT VALVE 7BTS9-205-WA-IN PANSHI VIA MONTACO ARIEF M 100% 100%

TOTAL 63.74%

DEVELOPMENT STAGE STANDARD


DIE GO 100% 50% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 7.50%
DAN 0 100% 100% 100% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 25.00%
NIN TEI 100% 100% 100% 100% 100% 50% 25% 30% 30% 30% 0% 0% 0% 41.25%
DANKAKU 100% 100% 100% 100% 100% 80% 80% 80% 80% 50% 0% 0% 0% 56.25%
HINKAKU 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 0% 0% 75.00%
RYOKAKU 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 50% 0% 82.50%
MASSPRO 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
H63: DIGANTIKAN DENGAN
PN 7C479-200-1A-IN

H64: digantikan dengan PN 7DW59-205-7 -CK


per 18 Okt 2019

H65: digantikan dengan PN 7CH59-205-R -CK


per 18 Okt 2019

H86: digantikan dengan PN 7BTS9-205-7 -CK


per 18 Okt 2019

M56: Event Dan ) masih menggunakan trading JFE Shoji.

M69: NG Inside Bead


std 0/-0.2
act: -0.260~-0.19
PICA+sample perbaikan sudah ada, target submit ke QA SIM 11/05/2020

Part sudah di SIM, C/sheet SPINDO sudah OK. PICA dan dokumen lain sudah diterima

N56: Negosiasi loss cut pd qtc


Target: /04/2020 (belum ada feedback). BOD Approval sudah, tapi LOI belum.

N69: Target DIE GO max 17 April 2020

T51: PICA sudah diterima, sample perbaikan sedang onprogress.

T52: Verifikasi 2nd Sample QA NM SIM Judgement OK

T58: NG angle 150±3


Act: -8.552
Masspro part Showa Japan

T76: NG Burrs, m'pro part di Leader, sample perbaikan akan dikirim ETD 06/05/2020r

T79: NG R2 +0.30/0 act. -tdk terbentuk, jika dibuat R maka Diameter flatness max 14 NG
Dies common dengan PN HSM41, hanya beda di OD saja.
DY & Lap Bul April 2020 Apr-20
REVISION :0 NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH

LOCAL PARTS DEVELOPMENT CONTROL FORM DEPARTMENT


DATE
: PROCUREMENT ENGINEERING
: 25-Mar-24
1 FRONT DAMPER ASSY 35.88% 64.13%

MODEL : C7581 TOTAL 35.88% 64.13%

Oct-19 Nov-19 Dec-19 Jan-20 Feb-20 Apr-20 May-20 Jun-20 Jul-20 Aug-20 Sep-20 Oct-20 Nov-20 Dec-20 Jan-21 Feb-21 Mar-21 Apr-21
SCHEDULE ACTIVITY
I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV I / II / III / IV

EVENT STAGE
A TRY PRE PP M/PRO
PP1 EVENT
PLAN KUMOKAE
KUMIKAE LPVV+KS PP
CUSTOMER EVENT
ACTUAL
KUMIKAE WTA TRY LPVV+KS
DIE GO PRE PP PP M/PRO
PLAN
PROJECT ACTIVITY
ACTUAL
SIM EVENT ANZEN SENGEN

NEW MODEL SCORE 35.88%


QAV 2
PLAN
QAV ACTIVITY
ACTUAL

FRONT DAMPER ASSY ACHIEVEMENT


BOTTOM TUBE
C7581-714-0A-55L
STKM 14B Ø44*Ø38.8 *372.2
New Model Target Evaluation TARGET STAGE 25.00%
100%
100%
REV NO DATE REVISION CONTENT
90% 90%
80% 1 11/2/2022 Made for the first time
BUMP STOPPER COMP LOWER SPRING SEAT
70% 80% 2
60%
3
50% 70%
40% 64.13% 4
30% 5
60%
CYLINDER cutting 20% R BRACKET 6
10%
50% 7
0%
8
40%
9
TARGET
30% STAGE 10

ROD HARDEN L BRACKET


11
20% 12
35.88%
10%

ROD MATERIAL R STABILIZER BRACKET


Actual Achievement 0%

L STABILIZER BRACKET Target Achievement


FRONT DAMPER ASSY

PROGRESS CONTROL

3/13/2020 3/27/2020 3/27/2020 3/13/2020 3/27/2020 4/3/2020 3/27/2020 3/12/2020 3/13/2020 3/27/2020 3/27/2020 10/1/2020 10/1/2020 7/31/2020 7/31/2020 N/A 12/1/2020
NO PART NAME PART NUMBER SUPPLIER REMARKS
Drawing Material LIMIT ANZEN SIM
RFQ+Dwg NDA 1 Quotation MCP PIS Load vs Cap Millsheet SDIS FMEA BOD APP LOI & NDA2 PQCS C/Sheet QA NM C/S CP/CPK QAV2 JPN App TOTAL STAGE
Supplier Availability SAMPLE DOC APPROVAL

5% 5.0% 5% 5% 5% 2.5% 5% 2.5% 5% 2.5% 5% 5% 5% 2.5% 5% 5% 5% 5% 5.0% 5% 5% 5% 100% TARGET

BOTTOM
FRONT TUBE ASSY
DAMPER 0,50,100 0,50,100 0, 100 0,100, N/A 0, 100 0,50,100 0,50,100 0,50,100 0,50,100 0,50,100 0,50,100 0,50,100 0,50,100 0,50,100 0.1 0.1 0,50,100 0, 100, NA 0, 100, NA 0, 100, NA 0, 100, NA
drawing on progress
1 C7581-714-0A-55L P4400-265-388-0368 PT. SPS 100% 100% 100% N/A 100% 0% 0%
pembuatan oleh
100% 0% 0% 100% 100% 0% 0% 0% 0% 0% 0% 0% N/A 0% 0% 32.50% 25.00%
2 STKM 14B Ø44*Ø38.8
LOWER SPRING SEAT *372.2 C7581-761-0B-IN PT Trimitra 100% 100% 100% N/A 100% 50% Engineering,
0% PIS 100% 0% 0% 100% 100% 100% 0% 0% 0% 0% 0% 0% N/A 0% 0% 38.75% 25.00%
menunggu drawing
3 R BRACKET C7581-787-0B-IN PT Trimitra 100% 100% 100% N/A 100% 50% 0% 100% 0% 0% 100% 100% 100% 0% 0% 0% 0% 0% 0% N/A 0% 0% 38.75% 25.00%
4 L BRACKET C7581-788-0B-IN PT Trimitra 100% 100% 100% N/A 100% 50% 0% 100% 0% 0% 100% 100% 100% 0% 0% 0% 0% 0% 0% N/A 0% 0% 38.75% 25.00%
5 R STABILIZER BRACKET C7581-785-0A-IN PT Serayu 100% 100% 100% N/A 100% 50% 0% 100% 0% 0% 100% 100% 0% 0% 0% 0% 0% 0% 0% N/A 0% 0% 33.75% 25.00%
6 L STABILIZER BRACKET C7581-786-0A-IN PT Serayu 100% 100% 100% N/A 100% 50% 0% 100% 0% 0% 100% 100% 0% 0% 0% 0% 0% 0% 0% N/A 0% 0% 33.75% 25.00%
drawing on progress
7 ROD MATERIAL R2010-300-45C-0406-00 MPF 100% 100% 100% N/A 100% 0% 0%
pembuatan oleh
100% 0% 0% 100% 100% 0% 0% 0% 100% 0% 0% 0% N/A 0% 0% 37.50% 25.00%
drawing on progress
8 ROD HARDEN R2010-300-45C-0406-1M Morita 100% 100% 100% N/A 100% 0% Engineering,
0%
pembuatan PIS 100%
oleh
0% 0% 100% 100% 50% 0% 0% 100% 0% 0% 0% N/A 0% 0% 40.00% 25.00%
drawing
menungguon drawing
progress
9 CYLINDER cutting P3200-260-300-0338 PT INP 100% 100% 100% N/A 100% 0% Engineering,
0%
pembuatan PIS 100%
oleh
0% 0% 100% 100% 0% 0% 0% 0% 0% 0% 0% N/A 0% 0% 32.50% 25.00%
drawing
menungguon drawing
progress
10 BUMP STOPPER COMP C7581-138-0A-IN PT RPA 100% 100% 100% N/A 100% 0% Engineering,
0% PIS 100%
pembuatan oleh
0% 0% 100% 100% 0% 0% 0% 0% 0% 0% 0% N/A 0% 0% 32.50% 25.00%
11 menunggu drawing
Engineering, PIS
12 menunggu drawing
13
14
15
16
17
18
19

AVERAGE 35.88%

DEVELOPMENT STAGE TARGET


DX EVENT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 7.50%

DY EVENT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 10.00%

PP1 EVENT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 25.00%

JAPAN APPROVAL 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 45.00%

PP2 EVENT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 60.00%

PP3 EVENT 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 80.00%

ANZENSENGEN 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
DY & Lap Bul April 2020 Apr-20
REVISION :0 NO ITEM TOTAL SCORE FINISH TOTAL SCORE NOT FINISH

LOCAL PARTS DEVELOPMENT CONTROL FORM DEPARTMENT


DATE
: PROCUREMENT ENGINEERING
: 25-Mar-24
1
2
FRONT DAMPER ASSY
REAR DAMPER ASSY
31.56%
24.84%
68.44%
75.16%

MODEL : HT00 TOTAL 28.20% 71.80%

Oct-19 Nov-19 Dec-19 Jan-20 Feb-20 Mar-20 Apr-20 May-20 Jun-20 Jul-20 Aug-20 Sep-20 Oct-20 Nov-20 Dec-20 Jan-21 Feb-21 Mar-21 Apr-21 May-21 Jun-21 Jul-21 Aug-21 Sep-21 Oct-21
SCHEDULE ACTIVITY
I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV I/II/III/IV

CUSTOMER EVENT
PLAN
ACTUAL
DIE GO DANKAKU HINKAKU RYOKAKU M/PRO
EVENT STAGE DANKAKU
M/PRO
PLAN DIE GO DANKAKU HINKAKU RYOKAKU
PROJECT ACTIVITY
ACTUAL
SIM EVENT
QAV ACTIVITY
PLAN
ACTUAL
QAV 2 ANZENSENGEN
NEW MODEL SCORE 28.20%
Event Dankaku awalnya ada rencana ada 2 lot delivery , beda di
FRONT DAMPER ASSY ACHIEVEMENT
ROD GUIDE COMP
dampingforce:
Lot 1 pkai old spec --> Juni 20 REAR CUSHION ASSY ACHIEVEMENT New Model Target Evaluation
TARGET STAGE 20.00%
Lot 2 pakai new spec --> Juli 20 ROD GUIDE COMP. 100%
UPPER SPRING SEAT CLIP
100%
LOWER SPRING SEAT Eng sedang nego del lot 2 dari 30 juni menjadi 6 juli 20. Alasannya 100%
90%
karena dwg HGT 15 Mei, dari Showa Jepang 20 Mei. 90% 90% REV NO DATE REVISION CONTENT
VALVE STABILIZER HOLDER PISTON JOINT METAL
80% 80%
Point perubahan adalah Valve System, part2 tersebut sudah M/Pro di 1 3/10/2020 Made for the first time
70% 70% 80%
CYLINDER CUTTING
Montaco.
60% 60%
SLIT VALVE STKM 12C, 32,00 x 30,00 x 324 2
50% Update per 6 Mei 2020, untuk lot lama tidak jadi dikirim, jadi hanya 50% 70%
40% menggunakan lot baru. 40% CYLINDER CUTTING 68.44%
30% SLIT VALVE 30% STKM 12C, 27,00 x 25,00 x 335
60%
75.16% 3
VALVE 20% SLIT VALVE 20%
4
10% 10%
50% 5
0% 0%
6
40%
VALVE VALVE 7
REBOUND SEAT CHECK VALVE 8
30% TARGET
STAGE 9
SLIT VALVE BOTTOM PIECE 20%
31.56% 10
24.84% 11
10%
PISTON CHECK VALVE B ROD MATERIAL CHECK VALVE B 12
Actual Achievement Actual Achievement
0%
STOPPER SEAT CHECK VALVE
ROD MATERIAL ROD HARDEN Target Achievement SLIT VALVE BOTTOM PIECE Target Achievement FRONT DAMPER ASSY REAR DAMPER ASSY

PROGRESS CONTROL

3/13/2020 3/27/2020 3/27/2020 3/13/2020 3/27/2020 4/3/2020 3/27/2020 3/12/2020 3/13/2020 3/27/2020 3/27/2020 10/1/2020 10/1/2020 7/31/2020 7/31/2020 N/A 12/1/2020
NO PART NAME PART NUMBER SUPPLIER REMARKS
Drawing Material LIMIT ANZEN SIM
RFQ+Dwg NDA 1 Quotation MCP PIS Load vs Cap Millsheet SDIS FMEA BOD APP LOI & NDA2 PQCS C/Sheet QA NM C/S CP/CPK QAV2 JPN App TOTAL STAGE
Supplier Availability SAMPLE DOC APPROVAL

5% 5.0% 5% 5% 5% 2.5% 5% 2.5% 5% 2.5% 5% 5% 5% 2.5% 5% 5% 5% 5% 5.0% 5% 5% 5% 100% TARGET

FRONT DAMPER ASSY (NEW PART) 0,50,100 0,50,100 0, 100 0,100, N/A 0, 100 0,50,100 0,50,100 0,50,100 0,50,100 0,50,100 0,50,100 0,50,100 0,50,100 0,50,100 0.1 0.1 0,50,100 0, 100, NA 0, 100, NA 0, 100, NA 0, 100, NA
1 ROD GUIDE COMP 6B289-134-10-GLP SHOWA JAPAN 100% 0% 100% na 100% 50% 0% 100% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 23.75% 20.00%
2 LOWER SPRING SEAT HT001-761-00-TH SRT 100% 0% 100% na 100% 50% 0% 100% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 23.75% 20.00%
3 STABILIZER HOLDER HTZA1-E65-0A-IN PT. SERAYU 100% 100% 100% na 100% 50% 0% 100% 0% 0% 100% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 33.75% 20.00%
CYLINDER CUTTING sudah semua
4 P3200-260-300-0324 PT.INSP 100% 100% 100% na 0% 0% 0% 100% 0% 0% 100% 100% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 32.50% 20.00%
STKM 12C, 32,00 x 30,00 x 324
5 SLIT VALVE 7DY59-205-6A-CK PANSHI VIA MONTACO 100% 100% 100% na 0% 50% 0% 100% 0% 0% 100% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 28.75% 20.00%
sudah semua
6 VALVE 7D459-200-10-CK PANSHI VIA MONTACO 100% 100% 100% na 0% 50% 0% 100% 0% 0% 100% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 28.75% 20.00%
7 BOTTOM PIECE HT5B1-246-00\-17GLP SHOWA JAPAN 100% 0% 100% na 0% 0% 0% 100% 0% 0% 100% 0% 0%
sudah semua 0% 0% 0% 0% 0% 0% 0% 0% 0% 17.50% 20.00%
8 CHECK VALVE B 6C459-K10-1A-RT PANSHI VIA MONTACO 100% 100% 100% na 0% 50% 0% 100% 0% 0% 100% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 28.75% 20.00%
sudah semua
9 CHECK VALVE 6YEA9-210-60-RT PANSHI VIA MONTACO 100% 100% 100% na 0% 50% 0% 100% 0% 0% 100% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 28.75% 20.00%
10 ROD HARDEN R2010-300-45C-0396-1M PT. Morita Tjokro 100% 100% 100% na 0% 0% 0% 100% 0% 0% 100% 100% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 32.50% 20.00%
11 ROD MATERIAL R2010-300-45C-0396-1M PT. MPF 100% 100% 100% na 0% 0% 0% 100% 0% 0% 100% 100% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 32.50% 20.00%
12 STOPPER SEAT HT5A1-398-1A-CK LEXING VIA MONTACO 100% 100% 100% na 0% 50% 0% 100% 0% 0% 100% 100% sudah
0% semua 0% 0% 0% 0% 0% 0% 0% 0% 0% 28.75% 20.00%
13 PISTON 7A179-240-00-GLP SHOWA JAPAN 100% 0% 100% na 100% 0% 0% 100% 0% 0% 100% 0% 0%
sudah semua 0% 0% 0% 0% 0% 0% 0% 0% 0% 22.50% 20.00%
14 SLIT VALVE 7BH89-205-1A-CK PANSHI VIA MONTACO 100% 100% 100% na 0% 50% 0% 100% 0% 0% 100% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 28.75% 20.00%
sudah semua
15 VALVE 52009-200-30-CK PANSHI VIA MONTACO 100% 100% 100% na 0% 50% 0% 100% 0% 0% 100% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 28.75% 20.00%
16 VALVE 52039-200-20-CK PANSHI VIA MONTACO 100% 100% 100% na 0% 0% 0% 100% 0% 0% 100% 100% sudah
0% semua 0% 0% 0% 0% 0% 0% 0% 0% 0% 27.50% 20.00%
17 SLIT VALVE 7BWS9-205-SA-IN PANSHI VIA MONTACO 100% 100% 100% na 0% 50% 0% 100% 0% 0% 100% 100% 0%
sudah semua 0% 0% 0% 0% 0% 0% 0% 0% 0% 28.75% 20.00%
18 VALVE 52019-200-50-CK PANSHI VIA MONTACO 100% 100% 100% na 0% 50% 0% 100% 0% 0% 100% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 28.75% 20.00%
sudah semua
19 UPPER SPRING SEAT CLIP HTDK1-535-0A-TH EMHART VIA SRT 100% 0% 100% na 100% 50% 0% 100% 0% 0% 100% 50% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 26.25% 20.00%
20

AVERAGE 31.56%

REAR DAMPER ASSY (NEW PART)


1 ROD GUIDE COMP. 62K99-134-20-GLP SHOWA JAPAN 100% 0% 100% na 100% 0% 0% 100% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 22.50% 20.00%
2 JOINT METAL HTZA2-435-0A-CK Ningbo Yongxin Via MONTACO 100% 0% 100% na 0% 50% 0% 100% 0% 0% 100% 50% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 21.25% 20.00%
CYLINDER CUTTING
3 P2700-260-250-0335 PT.INSP 100% 100% 100% na 0% 0% 0% 100% 0% 0% 100% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 27.50% 20.00%
STKM 12C, 27,00 x 25,00 x 335 sudah semua
4 CHECK VALVE 6YAA9-210-6 -CH PANSHI VIA MONTACO 100% 50% 100% na 0% 0% 0% 100% 0% 0% 100% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 25.00% 20.00%
sudah semua
5 CHECK VALVE B 6C019-K10-1 -CH PANSHI VIA MONTACO 100% 0% 100% na 0% 0% 0% 100% 0% 0% 100% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 22.50% 20.00%
sudah semua
6 BOTTOM PIECE HT5B2-246-00-CH17 YANGZHOU LEADER VIA MONTA 100% 0% 100% na 0% 50% 0% 100% 0% 0% 100% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 23.75% 20.00%
7 SLIT VALVE 88159-205-5 -CH PANSHI VIA MONTACO 100% 0% 100% na 0% 0% 0% 100% 0% 0% 100% 50% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 20.00% 20.00%
8 ROD MATERIAL R1260-300-45C-0431 PT. IWWI 100% 0% 100% na 0% 0% 0% 100% 0% 0% 100% 50% 50% 0% 0% 0% 0% 0% 0% 0% 0% 0% 22.50% 20.00%
NG0%R2 +0.30/0 act. -
9 REBOUND SEAT HSE01-383-0A-IN2 PT. Serayu Metalindo 100% 100% 100% na 100% 0% 0% 100% 0% 0% 100% 100% 0% 0% 0% 89% 0% 0% 0% 0% 0% 36.94% 20.00%
tdk terbentuk, jika
10 SLIT VALVE 7BTS9-205-N0-CH PANSHI VIA MONTACO 100% 0% 100% na 0% 50% 0% 100% 0% 0% 100% 0% 0% 0% 0% 0% dibuat
0% R maka 0% 0% 0% 0% 0% 18.75% 20.00%
11 PISTON 7E079-240-00-GLP SHOWA JAPAN 100% 0% 100% na 100% 0% 0% 100% 0% 0% 100% 100% 0% 0% 0% 100% Diameter
0% flatness max
0% 0% 0% 0% 0% 32.50% 20.00%
14 NG
12 Dies common dengan
PN HSM41, hanya
AVERAGE beda di OD saja. 24.84%

DEVELOPMENT STAGE TARGET


DIE GO 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 10.00%

DANKAKU 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 20.00%

HINKAKU 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 50.00%

RYOKAKU 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 75.00%

MASSPRO 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100.00%
Van dan PU
Aug-18 Feb-19
SCHEDULE ACTIVITY
I / II / III / IVI / II / III / IV
PLAN
ADM EVENT
ACTUAL
PLAN PK DX
PROJECT ACTIVITY
ACTUAL
SIM EVENT
PLAN
QAV ACTIVITY
ACTUAL

C7581
Oct-19 Nov-19
SCHEDULE ACTIVITY
I / II / III / IVI / II / III / IV
PLAN
ADM EVENT
ACTUAL
PLAN DIE GO KUMOKAE
PROJECT ACTIVITY
ACTUAL
SIM EVENT
PLAN
QAV ACTIVITY
ACTUAL

HT86
Oct-19 Nov-19
SCHEDULE ACTIVITY
I / II / III / IVI / II / III / IV
PLAN DIE GO
HPM EVENT
ACTUAL
PLAN DIE GO
PROJECT ACTIVITY
ACTUAL
SIM EVENT
PLAN
QAV ACTIVITY
ACTUAL

HT00
Apr-19 May-19
SCHEDULE ACTIVITY
I / II / III / IVI / II / III / IV
PLAN DIE GO
HPM EVENT
ACTUAL
PLAN
PROJECT ACTIVITY
ACTUAL
SIM EVENT
PLAN
QAV ACTIVITY
ACTUAL
Mar-19 Apr-19 May-19 Jun-19 Jul-19 Aug-19 Sep-19 Oct-19 Nov-19 Dec-19
I / II / III / IVI / II / III / IVI / II / III / IVI / II / III / IVI / II / III / IVI / II / III / IVI / II / III / II / II / III / IVI / II / III / IVI / II / III / IV
LPVV+KS PRE A TRY

DX LPVV+KS DY PRE A TRY A TRY

QAV 2

Dec-19 Jan-20 Feb-20 Apr-20 May-20 Jun-20 Jul-20 Aug-20 Sep-20 Oct-20
I / II / III / IVI / II / III / IVI / II / III / IVI / II / III / IVI / II / III / IVI / II / III / IVI / II / III / IVI / II / III / IVI / II / III / IVI / II / III / IV
KUMO A TRY LPVV+KS
KAE

KUMOKAE A TRY LPVV+KS

QAV 2

Dec-19 Jan-20 Feb-20 Mar-April 20 May-20 Jun-20 Jul-20 Aug-20 Sep-20 Oct-20
I / II / III / IVI / II / III / IVI / II / III / IVI / II / III / IVI / II / III / IVI / II / III / IVI / II / III / IVI / II / III / IVI / II / III / IVI / II / III / IV
DAN 0 NIN DANK
DIE GO
TEI AKU

DAN 0 NIN TEI


D
A
QAV 2 N
K
A
K
U

... Jan-20 Feb-20 ... May-20 Jun-20 Jul-20 Aug-20 Sep-20 Oct-20
I / II / III / IVI / II / III / IVI / II / III / IVI / II / III / IVI / II / III / IVI / II / III / IVI / II / III / IVI / II / III / IVI / II / III / IVI / II / III / IV
DAN 0 DANK HINKA
AKU KU

DAN 0 DANKAKU HINKAKU

QAV 2
Jan-20 Feb-20 Mar-20 Apr-20 May-20 Jun-20
I / II / III / I I / II / III / II / II / III / IVI / II / III / IVI / II / III / IVI / II / III / IV
A TRY PRE PP PP M/PROHKK
M/
P
A TRY PRE PP PP HINKAKU R
O

ANZEN
SENGEN

Nov-20 Dec-20 Jan-21 Feb-21 Mar-21 Apr-21


I / II / III / II / II / III / IVI / II / III / IVI / II / III / IVI / II / III / I I / II / III / IV
PR
E PP M/PRO
PP

PRE PP PP M/PRO

ANZEN
SENGEN

Nov-20 Dec-20 Mar-21 Jun-21


I / II / III / IVI / II / III / IVI / II / III / IVI / II / III / IV
M/
HINKA RYOKAKU PRO
KU
M/
RYOK PRO
H AKU
I
N ANZEN
K SENGEN
A
K
U

Nov-20 Dec-20 Jan-21 Feb-21


I / II / III / IVI / II / III / IVI / II / III / IVI / II / III / IV
M/
RYOKAKU
PRO

RYOKAKU M/PRO

ANZEN
SENGEN

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