ED-2002-019 4channel 16bit Analog Voltage Output Module (4334

NEXGEN PLC
4 Channel, 16 bit Analog Voltage

Output Module
(Ordering Code – 4334)
User Manual
Document No.:ED-2002-019
Version: 1.0
MESSUNG SYSTEMS
EL-2, J - Block MIDC Bhosari,
Pune – 411026. (INDIA)
Tel: (+91) – 020 – 712 0807, 712 2807.

Email : marketing@ms.messung.com
Web: www.messung.com
Revision
Version Date Description

4 Channel, 16 bit Analog Voltage
Output Module
(Ordering Code – 4334)
1.0 16 July 2002
User Manual
Messung Systems NEXGEN- PLC
INDEX
1. MODULE OVERVIEW .........................................................................................................6
1.1 ANALOG VOLTAGE OUTPUT MODULE OVERVIEW .............................................................6
1.2 LED INDICATIONS .............................................................................................................8
1.3 GENERAL SPECIFICATIONS .................................................................................................8
2. MODULE OPERATION........................................................................................................9
2.1 BLOCK DIAGRAM ...............................................................................................................9
2.2 DATA RANGE AND RESOLUTION ...................................................................................... 10
2.3 I/O AND MEMORY MAPPING ............................................................................................ 12
2.4 COMMANDS FOR CHANNEL ON/OFF ............................................................................... 13
2.5 MODULE STATUS BITS ..................................................................................................... 14
3. INSTALLATIONS AND WIRING...................................................................................... 15
3.1 MODULE INSTALLATION .................................................................................................. 15
3.2 CONNECTION DETAILS ..................................................................................................... 15
3.3 PRECAUTIONS TO BE TAKEN ............................................................................................. 17
4. CONFIGURATION AND PROGRAMMING ................................................................... 18
4.1 MODULE CONFIGURATION ............................................................................................... 18
4.2 PROGRAMMING WITH NEXGEN 4000 CPU ....................................................................... 19
4.3 PROGRAMMING WITH NEXGEN 5000 CPU…………………………………....... 19
5. TROUBLESHOOTING........................................................................................................ 23
5.1 LED INDICATIONS FOR TROUBLESHOOTING .................................................................... 23
5.2 FAULT DIAGNOSTIC OF MODULE ..................................................................................... 24
INDEX OF FIGURES
FIGURE 1 : FRONT VIEW OF ANALOG VOLTAGE OUTPUT MODULE ............................................7

FIGURE 2 : 4-CHANNEL ANALOG VOLTAGE OUTPUT MODULE BLOCK DIAGRAM .......................10
FIGURE 3 : DATA RANGE OF ANALOG OUTPUT VOLTAGE SIGNAL ...........................................10
FIGURE 4 : MEMORY MAPPING .............................................................................................12
FIGURE 5 : CONNECTION DIAGRAM OF ANALOG OUTPUT VOLTAGE MODULE ...........................16
FIGURE 6 :DIAGNOSTIC FLOW CHART CONTINUE ....................................................................25
SD-2002-019 4 Channel 16 bit Analog Voltage Output Module(4.doc/V1.0

Published July 2002
Document No.: ED-2002-019 Page 3 of 27
Guidelines for the Safety of the user and protection
of I/O Modules.
This manual provides information for the use of the I/O Modules . The manual
has been written to be used by trained and competent personnel. The definition of
such a person or persons is as follows:
a) Any engineer who is responsible for the planning, design and construction of
automatic equipment using the product associated with this manual should be of a
competent nature, trained and qualified to the local and national standards required to
fulfill that role. These engineers should be fully aware of all aspects of safety with
regards to automated equipment.
b) Any commissioning or service engineer must be of a competent nature, trained and
qualified to the local and national standards required to fulfill that job. These engineers
should also be trained In the use and maintenance of the completed product. This
Includes being completely familiar with all associated documentation for the said
product. All maintenance should be carried out in accordance with established safety
practices.
c) All operators of the completed equipment should be trained to use that product in a
safe and coordinated manner in compliance to established safety practices. The
operators should also be familiar with documentation, which is connected with the
actual operation of the completed equipment.
Note: The term-completed equipment refers to a third party constructed device, which
contains or uses the product associated with this manual.
Note on the Symbol used in this Manual.
At various times through out this manual certain symbols will be used to highlight
points of Information, which are Intended to ensure the users personal safety and
protect the integrity of equipment. Whenever any of the following symbols are
encountered it’s associated.
Note must be read and understood. Each of the symbols used is listed below; with a
brief description of its meaning.
Warning !
This product can only function correctly and safely if it is transported,
stored, setup, and installed correctly, and operated and maintained as
recommended.
Warning !
The specifications of product and contents of manual are subject to change

without notice.

Published July 2002
NEXGEN-PLC Messung Systems
1. Module Overview
This chapter describes the following
• Analog Voltage Output Module Overview
• LED Indications
• General Specifications
1.1 Analog Voltage Output Module Overview

This analog voltage output module takes digital value data from CPU
module and output an equivalent analog output voltage. This is R – 2R
type D/A conversion. It provides four non- isolated channels with 16-bit
resolution (15 bits + 1 sign bit). The channels provide -10 to +10 VDC
output for a load of 1 K Ohms and above.
The resolution is 312.5 µV.
The module also provides channel ON/OFF switches for each channel,
which clamp output voltage signals to ground whenever required.
This is register type of module and data transfer with CPU module takes
place by 'WRITE_W' function. The module has four DAC registers.
Module status is available in input image and user commands can be
issued through output image.
The figure 1 on next page shows the front view of 4-channel analog
voltage output module.
Published July 2002 SD-2002-019 4 Channel 16

bit Analog Voltage Output Module(4.doc/V1.0
Page 6 of 27 Document No.: ED-2002-019
4334
ANALOG OUTPUT
4 CH - VOLTAGE
NO 24V SUPPLY Module

Status
LED
Front Shield
Plate
Terminal Block
Fixing Screw
CH 1
CH 2
Channel
Status
01 VOUT1 CH 3
GND1 LEDs
02 CH 4
03 SHIELD1
VOUT2
04
GND2
05
SHIELD2
06
20 Pin VOUT3
07
Removable GND3
08
SHIELD3
Terminal Block 09
VOUT4 IO Label
10
GND4
11
SHIELD4
12
13
14
15
EARTH
16
FG
17
18
0V
19
+24 V.
20
Terminal Block
Fixing Screw 4 CH
ANALOG OUT PUT
VOLT AGE
LED Connection Front Door

Indications Details Label
Figure 1 : Front view of Analog Voltage Output Module
The module provides five LED indications on the front side. Brief
information about channels can be written on the IO label. Behind front
door, 20-pin removable terminal block is provided for interfacing. The
module connection details are shown on backside of front door on yellow
colored label.
The analog voltage output module can be configured in any slot of the
PLC.

Published July 2002
1.2 LED Indications
The following table explains significance of five LEDs provided on the module.
LED Color Status Description

OFF 24 V supply present
No 24 V Supply Yellow 24 V supply not present
ON
On board fuse blown
OFF Channel OFF
Channel ON Green
(One for each channel) ON Channel ON
1.3 General Specifications
The general specifications of analog voltage output module are given below
Number of output channels 4 non-isolated channels with 16 bit resolution

Conversion method R – 2R ladder
Input range - 32,000 to + 32,000
Output voltage range -10 to 10 V DC
Resolution 312.5 µV
Load resistance > 1 KΩ
Load current 10 mA max.
Output short circuit protection Yes
Accuracy 0.5 % of full scale reading
Maximum conversion time 50 µsec irrespective of number of ON channels
isolation Channel to Internal circuit 1.5 KV optical
Channel to channel Nil
24 VDC, 300 mA
External supply requirement
(18 - 30 V DC including ripple)
• 315 mA miniature glass fuse on module
External supply protection
• Reverse polarity protection
• No 24 V Supply
Indications
• Channel ON (One for each channel)
Back-plane current (5 V consumption) 300 mA
IO points consumed 8 input bits and 8 output bits
Termination / connection 20-pin removable terminal block
Ordering code 4334

2. Module Operation
This chapter helps in getting started with the analog voltage output
module. It describes the basic operation of the module. This chapter
explains following points.
• Block Diagram
• Data Range and Resolution
• IO and Memory Mapping
• Commands for channel ON/OFF
• Module Status bits
At the time of application program development, the module can be

configured using the PC based programming and documentation
software.
2.1 Block Diagram
The following figure shows block diagram of analog voltage output module
Serial
Data DAC1 Channel 1
Opto Serial R-2R
Isolation Interface 0 to ± 10 VDC
Output 1 Output Signal
Driver
Control
Opto
Isolation
CPU
Channel
ON/OFF
Module DAC4 Channel 4
Interface Opto R-2R
Circuit Isolation 0 to ± 10 VDC
Output 4 Output Signal
Driver
No 24 V
Supply
Signal
Opto Miniature
Isolation Glass Fuse
+12 V + 24 VDC
+5V -12 V 24 V GND
+5 V DC to DC
Supply for Earth
Converter
GND DAC Circuit -5 V
GND

Published July 2002
Figure 2 :4-Channel Analog Voltage Output Module Block diagram
The module provides four digital to analog channels. CPU bus is optically
isolated from DAC circuit. The digital to analog converter operates on
serial data from CPU module. The data for four channels is stored inside
DAC registers one by one. DAC registers hold the data till module is
powered 'ON'. DAC (R–2R type) converts binary data inside the register
to an equivalent analog output voltage. The module provides proportional
-10 VDC to + 10 VDC. In output driving stage, presets are provided for
adjustments of gain and offset for each channel. These are factory
settings and should not be tampered.
Independent set of two switches is provided for a channel, one in series

with output driver and another between output and ground for every
channel. When series switch is ON, ground switch is OFF and channel is
active i.e. output signal is available at output terminals. When series
switch is OFF, ground switch is ON and output terminal is held at ground
level. The switch positions can be changed through application program
by setting corresponding bit of corresponding output byte.
The module requires external 24 VDC for DAC circuit operation.

Internally DC-to-DC converter generates ± 12 VDC and ± 5 VDC as
required for each channel. If 24 VDC is absent or on board fuse is blown,
module generates 'No 24 V Supply' signal for CPU module. Miniature
glass fuse protection (315 mA) for external 24 VDC supply is provided on
module.
2.2 Data Range and Resolution

This section describes data ranges as applicable to voltage output.
-10.24 VDC -312.5 µV +312.5 µV +10.24 VDC

$ 8001 $ FFFF $ 1 $ 7FFF
-10VDC 0 VDC +10 VDC

$ 8300 $0000 $ 7D00
Figure 3 : Data Range of Analog Output Voltage Signal
The module provides 16-bit resolution (15 bit + 1 sign bit). The figure
above shows digital data and associated output voltage values.
For voltage range of –10 V to +10 V, the digital value ranges from -
32,000 to +32,000 through 0.
The resolution is the smallest detectable change in analog output signal.

For –10 V to +10 V range, the voltage span is 20 V and there can be
64,000 (15 bits) equal steps. Each step corresponds to –
20 V / 64,000 = 312.5 µV
The table below shows typical data values in decimal as well as hexadecimal format and
their equivalent voltage values.
Data Data Output Data Data

Output Value
(Decimal) (Hexadecimal) Value (Decimal) (Hexadecimal)
-10.24 V -32767 8001 0 0 0
-10 V -32000 8300 312.5 µV 1 1
-9 V -28800 8F80 1V 3200 C80
-8 V -25600 9C00 2V 6400 1900
-7 V -22400 A800 3V 9600 2580
-6 V -19200 B500 4V 12800 3200
-5 V -16000 C180 5V 16000 3E80
-4 V -12800 CE00 6V 19200 4B00
-3 V -9600 DA80 7V 22400 5780
-2 V -6400 E700 8V 25600 6400
-1 V -3200 F380 9V 28800 7080
-312.5 µV -1 FFFF 10 V 32000 7D00
0 0 0 10.24 V 32767 7FFF

Published July 2002
2.3 I/O and Memory Mapping

IO and memory mapping related to analog voltage output module is shown in
figure below.
CPU module Analog voltage output module

1.1.1.1.2 Input Image
1.1.1.1.1 Input Scan
Logic Scan
No 24 V Supply Ix.4 IMM_IN
EN ENO
SLOT
Output Scan
1.1.1.1.4 Output Image Channel 1
Channel 1 ON/OFF Qx.0
Channel 2 ON/OFF Qx.1
Channel 3 ON/OFF Qx.2 Logic Scan
Channel 4 ON/OFF Qx.3 IMM_OUT Module Channel 2
EN ENO Interface
SLOT circuit
Channel 3
1.1.1.1.3 Memory Channel 4

Variables
Channel 1 Data MW10 Logic Scan
Channel 2 Data MW12
Channel 3 Data MW14 WRITE W
EN ENO
Channel 4 Data MW16
SLOT
DATA
LEN
ADDR
Figure 4 : Memory Mapping
The module consumes 8 input bits (1 byte) of input image and 8 output
bits (1 byte) of output image in the CPU module. CPU reads the status of
module in input scan. For the details, refer chapter 2.5. CPU writes user
commands to module in output scan. User can issue command to switch
ON/OFF channel through output image. For the details, refer chapter 2.4.
For immediate updation of input and output image in application program,
IMM_IN and IMM_OUT functions can be used whenever required.
Data from PLC variable area of CPU module e.g. memory or page is
transferred to module memory when 'WRITE_W' function gets executed
in application program i.e. in logic scan. This data in turn is transferred to
DAC registers addressed from # 0. Data for channel 1 is transferred to
register address # 0 while data for channel 2 is transferred to register

address # 2 and so on. DAC converts this binary data to an equivalent
analog output voltage. To get analog output voltage, channel should be
ON. When corresponding output bit is set, channel is ON and analog
output is available at output terminal as per data.
2.4 Commands for Channel ON/OFF
As explained earlier in chapter 2.1 and 2.3, independent set of switches

is provided to make channel ON/OFF. The switch isolates the output
driver and connects output terminal to ground, whenever required. When
CPU is in 'STOP' mode, all the four channels are OFF isolating output
signal. In this case, DAC registers on module are cleared. After power
ON, all four channels are OFF. User switches them ON through
application program. The individual channel can be turned ON through
application program by setting corresponding bit of corresponding output
byte. If CPU does not service module due to some problems like identity
error, all the four channels remain OFF ensuring analog voltage output at
zero.
CPU writes user commands to module in output scan. User can issue
command to ON/OFF channels individually through output image. When
Qx.0 bit is set, channel 1 gets ON and when Qx.3 bit is set, channel 4
gets ON. Thus connecting analog output signal from output driver stage
to output terminal. The table below shows relevance of channels and
output image bits.
Output Image bit Channel ON/OFF

Qx.0 Channel 1
Qx.1 Channel 2
Qx.2 Channel 3
Qx.3 Channel 4
Note - 'x' is output byte number which is consumed by the

module
The status of individual channel ON/OFF is indicated by 'Channel ON'

green LEDs on front side of the module. Four LEDS are provided for four
channels. When channel is ON, (i.e. Qx.n is ON, n - 0 to 3)
corresponding green LED is ON indicating channel is active.
This feature is useful especially when analog outputs are used as speed
reference to the drives.
Normally output image is updated during output scan. For immediate
updation, 'IMM_OUT' function can be used in application program if
required.

Published July 2002
2.5 Module Status Bits
CPU reads the status of module in input scan. The information of

availability of 24 VDC signal is provided to CPU by module in the input
image. The input bit 4 is set if 24 VDC to module is not available or 315
mA glass fuse in DC-to-DC converter is blown. In this case, analog
voltage output remains at zero. The specified range of 24 VDC supply to
module is 18 to 30 VDC including ripple. As long as 'No 24 V Supply' bit
is ON, channel output remains to be zero.
Input Image bit Status Indication

Ix.4 No 24 V Supply
Note - 'x' is input byte number which is consumed by the module
Normally input image is updated during input scan. For immediate

updation, 'IMM_IN' function can be used in application program if
required.

3. Installations and Wiring

This chapter provides the following information –
• Module Installation
• Connection Details
• Precautions to be taken
3.1 Module Installation

The installation procedure for analog voltage output module is same as
any other discrete I/O module.
1. Put the module in to the desired slot of the PLC
2. Tighten the screw provided at the top of the module
3. Connect the terminal block at the front of the module and tighten
it.
3.2 Connection Details

The figure shows the connection diagram of 4-channel analog voltage
output module

Published July 2002
Voltage
Output
01 VOUT1
GND1
02
03 SHIELD1
Earth VOUT2
04
GND2
05
SHIELD2
Connect this shield to Connect this shield 06
Earth busbar or to shield VOUT3
to ‘SHIELD’ 07
terminal on external GND3
terminal. 08
SHIELD3
Electronic controller to 09
VOUT4
which output signal is 10
GND4
connected. 11
SHIELD4
12
13
14
15
EARTH
16
FG
17
18
0V
19
+24 V.
20
GND + 24 V 4 CH
Earth Earth ANALOG OUT PUT
VOLT AGE
Figure 5 : Connection Diagram of Analog Output Voltage Module
In figure 5, first channel is connected for analog voltage output (-10 VDC
to +10 VDC). For interfacing analog signals, 20-pin removable terminal
block is provided. Voltage output is taken from terminals V OUTn and
GNDn. n is a channel number.
Being susceptible to industrial noise, analog signal is to be carried out on

the field through shielded cable. Connect one end of shield (towards
analog voltage output module to SHIELD terminal on 20 pin terminal
block. This SHIELD terminal is internally connected to frame ground.
Connect other end of shield (toward external device to which analog
output signal is connected) to Earth busbar in control panel or this end
can be connected to shield terminal of respective external device.

Connect terminal number 16 (EARTH) to earth busbar in control panel

and connect frame ground terminal number 17 (FG) to earth busbar
independently.
For functioning of analog voltage output module, external 24 VDC supply

is required. Connect 24 VDC supply between terminals 20 (24 V) and 19
(0 V)
3.3 Precautions to be taken
All the normal precautions concerning the wiring and protection of an

electronic equipment in an industrial environment should be observed. To
guard against coupling noise from one conductor to another, follow the
guidelines given below.
Inside Control Panel
Following guidelines to be observed inside control panel.
All power circuit wiring e.g. connected to power supply module, power
contactors, etc i.e. high voltage wiring should be kept separate and apart
from analog signals.
Digital input wiring and digital output wiring (especially, relay output and
AC output should be separately bundled and kept as apart as possible
from analog signals.
Analog signals should be carried through twisted cables with shield.
Outside Control Panel
Following guidelines to be observed outside control panel.
Depending upon the type of modules used in PLC, separate ducts should
be provided for
• Power circuit wiring and power cables.
• Input cables
• Output cables
• All cables carrying low-level signals for analog IO modules and
for communication.
Wherever possible, it is recommended to

• Avoid parallel routing over long distances
• Ensure that wires cross at right angles
• Run cables on metallic surfaces
• Avoid number of joints
• Keep cable lengths as short as possible.

Published July 2002
4. Configuration and Programming

This chapter explains configuration of module and transferring
information with analog voltage output module. This information is useful
for application program development. This is explained in following
sections
• Module Configuration
• Programming
4.1 Module Configuration

The analog voltage output module provides 4 non-isolated channels,
which can be independently operated.
The configuration consists of configuring the slot for analog voltage

output module (like any other discrete IO module) only. The
Programming and Documentation software is used for configuration and
programming.
The module consumes 1 byte of input image and 1 byte of output image.
The input image is used for reading status of module. The output image
is used for writing user commands to module. The corresponding output
bit can be set to switch ON the channel. Refer to Chapter 2.4 for more
information.
The IO byte consumption along with configuration of Nexgen 4000 PLC is

shown below
Power Nexgen Slot 0 Slot 1 Slot 2 Slot 3

Supply 4000
Module CPU 32 DC Input 32 DC Input 4 Ch Analog 16 DC Output
Module Module Module Voltage Output Module
Module
I0.0 to I0.7 I4.0 to I4.7 I8.0 to I8.7 Q9.0 to Q9.7
I1.0 to I1.7 I5.0 to I5.7 Q8.0 to Q8.7 Q10.0 to Q10.7
I2.0 to I2.7 I6.0 to I6.7
I3.0 to I3.7 I7.0 to I7.7
Input module in first two slots consumes IB0 to IB7 of input image. 4
channel analog voltage output module in slot 2 consumes one byte i.e.
IB8 of input image and one byte i.e. QB8 of output image. 16 DC output
module in slot 3 consumes QB9 and QB10 of output image.
The IO byte consumption along with configuration of Nexgen 4000 PLC is

shown below

Power Nexgen Slot 0 Slot 1 Slot 2 Slot 3

Supply 5000
Module CPU 32 DC Input 32 DC Input 4 Ch Analog 16 DC Output
Module Module Module Voltage Output Module
Module
I0.0 to I0.7 I4.0 to I4.7 I8.0 to I8.7 Q1.0 to Q1.7
I1.0 to I1.7 I5.0 to I5.7 Q0.0 to Q0.7 Q2.0 to Q2.7
I2.0 to I2.7 I6.0 to I6.7
I3.0 to I3.7 I7.0 to I7.7
Input module in first two slots consumes IB0 to IB7 of input image. 4
channel analog voltage output module in slot 2 consumes one byte i.e.
IB8 of input image and one byte i.e. QB0 of output image. 16 DC output
module in slot 3 consumes QB1 and QB2 of output image.
4.2 Programming with Nexgen 4000 CPU

The programming is explained with reference to Programming and
Documentation software DOXMINI+. The data in PLC variables is
transferred to the analog voltage output module when 'WRITE_W'
function is executed. The data in the PLC variables can be updated using
functions like MOV_W, Arithmetic or any other functions. The data values
required for specific output is explained in Chapter 2.2.
The WRITE_W function below shows data transfer from the CPU
module’s memory to analog voltage output module’s registers. The
details of transfer are –
• Analog voltage output module is configured in slot 2 of PLC
• Start address of memory on the CPU module is MW100
• Length of data area to be transferred is 4 words
• Address on the analog voltage output module in slot 2 is # 0
WRITE_W function gets executed when condition for enable 'EN' is ON.
ENO bit becomes ON when function is enabled and executed. If function
parameters are invalid e.g. address is above # 6, length is greater
than 4, etc or slot number is wrong, etc. then function is not executed.
M0.0 ------ WRITE_W ---- M0.1

+---| |---+--------- |EN ENO|-+---------+---( )---
| |
#2 -|SLOT |
| |
MW100 -|DATA |
| |
#4 -|LEN |
| |
#0 -|ADDR |
| |
-------------------

Published July 2002
So 4 words (MW100 to MW106) are transferred to the DAC registers at

address # 0 onwards ( # 0, # 2, # 4, #6 ) of the analog voltage output
module in slot 2.
Example of basic application program is given below. For the same, refer
Nexgen PLC configuration shown in chapter 4.1.
In this configuration, following points are to be noted.
I8.4 is a module status bit as 'No 24 V Supply' bit. I8.4 is set if 24 VDC
supply to 4-channel analog output module is absent or on board glass
fuse is blown.
Q8.0 is a command bit to switch ON channel 1. When Q8.0 is set in

application program, channel 1 is ON and analog voltage output is
available at output terminals. When Q8.0 is 0, analog voltage output gets
disconnected from output terminal and output terminal gets connected to
ground through 100 K resistor.
Similarly, Q8.1 to Q8.3 corresponds to channel 2 to channel 4 of analog

voltage output module configured in slot 2.The status of channels is
indicated by green LEDs provided on front side of module.
S4.2 is a Module Error bit for module in slot 2. This is indication of error in
IO configuration in slot 2.
While developing application program, first check whether the module is

healthy. For the same, check 'Module Error' bit S4.2 and 'No 24 V Supply'
bit I8.4. If any one bit is set, declare respective fault. In this case, analog
voltage output is not available. If both are OFF, switch ON channel. Here
we are referring to channel 1 and hence Q8.0.
S4.2 I8.4 M0.7

+---|/|---+---|/|---+---------+---------+---------+---( )---
M0.7 Q8.0
+---| |---+---------+---------+---------+---------+---( )---
M0.0 is channel 1 enable bit in application program.
To write data in analog output module, 'WRITE_W' function is to be used

as below.
Slot is # 2. The data is in memory variable MW100. Here, channel of

interest is one so length is 1 word. The address is # 0 for 4-channel
analog voltage output module. When 'WRITE_W' function is executed,
data in MW100 is transferred to channel 1 DAC register and equivalent
analog voltage output is generated. When 'WRITE_W' function is
executed, ENO bit M0.1 is 1 till enable condition of function is 1 and if all
the parameters are valid and function is executed.

M0.7 M0.0 ------ WRITE_W ---- M0.1

+---| |---+---| |---+---------|EN ENO|-+---( )---
| |
#2 -|SLOT |
| |
MW100 -|DATA |
| |
#1 -|LEN |
| |
#0 -|ADDR |
| |
-------------------
The status of ENO bit is to be checked in application program for

execution of 'WRITE_W' function. Other wise appropriate action is
required.
If all the four channels are used in above case, set Q8.1, Q8.2,Q8.3. The
data in MW102 corresponds to channel 2.The data in MW104
corresponds to channel 3. The data in MW106 corresponds to channel 4.
In 'WRITE_W' function, length should be 4 in this case.
For immdiate updation of input and output image, 'IMM_IN' and
'IMM_OUT' functions can be used repectively,in application program
when ever required.
4.3 Programming with Nexgen 5000 CPU
The IM_Write function below shows data transfer from the CPU module’s
memory to analog voltage output module’s registers. The details of
transfer are –
• Analog voltage output module is configured in slot 2 of PLC
• Address on the analog voltage output module in slot 2 is # 0
IM_Write function gets executed when condition for enable Wr_Delay.Q

is ON. Config_Dn bit becomes ON when function is enabled and
executed. If function parameters are invalid e.g. address, length etc or
slot number is wrong, etc. then function is not executed.

Published July 2002
Here, system variable _RACK_0_IOERR.2 is module error bit.

Troubleshooting
In this chapter, following points related to analog voltage output module
are discussed..
• LED Indications for Troubleshooting
• Fault Diagnostic of Module
4.4 LED Indications for Troubleshooting
The following table explains significance of LED provided on the front

side of module. These LEDs are very useful for diagnosis of module in
case of any fault condition.
LED Color Status Description

OFF 24 V supply present
No 24 V Supply Yellow 24 V supply not present
ON
On board fuse blown
OFF Channel OFF
Channel ON Green
(One for each channel) ON Channel ON

Published July 2002
4.5 Fault Diagnostic of Module
This section explains various possibilities of faults related to analog

voltage output module and external interface and corrective action to be
taken. Faults may occur in
• Module as a whole
• Specific channel only
• Application Program.
In first two cases, replacement of module is required where as third case

can be sorted out by on line monitoring of application program.
Equipment required
Following equipments are required for fault diagnosis of analog voltage

output module
• Screw driver
• Digital multi-meter with measuring facility for
o DC voltage (with high precision)
o Continuity and resistance
• Set up for on line monitoring of application program as follows
o PC with Programming and Documentation software.
o PC to Nexgen PLC Cable

Following diagnostic flow chart shows various possibilities of faults if

analog voltage output module is not in operation as per requirement and
corrective action to be taken.
Module not working
No 24V Supply LED status?

ON OFF
Confirm 24 VDC supply at terminals 20 &19.

Take proper action.
ON No 24V Supply OFF

LED status?
Check on board glass fuse. *

If blown, replace it by same type. Module
YES working OK? NO
Diagnosis Over
ON No 24V Supply OFF
LED status? IO ERR LED
ON Status ? OFF
Replace Module
ON Module Error OFF

System bit Status ?
Fix module properly. Check expansion

cable if it i9s in expansion rack. Check
configuration of PLC. Take proper
Module Error
ON System bit Status? OFF
Replace Module
YES Module NO
working OK?
Diagnosis Over OFF Channel LED ON

Status?
Check application program.

Check channel ON/OFF bit Qx.n
for set.
OFF Channel LED ON

Status ?
Replace Module
A
Figure 6 :Diagnostic flow chart continue
Published July 2002
Voltage output OK as
NO per binary data? YES
Remove analog output signal Diagnosis Over

wires from terminal block.
Connect multi meter at terminals.
Voltage output OK as
NO per binary data? YES
Check application program. Monitor binary data value

Check for JMP, MCR-ME for channel with PC based
interlocks if any. Programming Software
NO Voltage output OK as YES

per binary data?
Probably problem is on load side.

Check load wires for short, open.
Confirm load> 1K.
Take proper action.
Connect wires to terminal block.
Voltage output OK
YES as per binary data? NO
Diagnosis Over Contact MESSUNG

SYSTEMS
* The fuse should be replaced by same type strictly

Rating - 315 mA, 250 V
Sub- miniature fuse link no. 372
Make – WICKMANN
Note – For healthy operation of module always

ensure that supply to module is within specified
range i.e. 18 VDC to 30 VDC including ripple.
If PLC is in 'STOP' mode, channels are in OFF
condition with channel LED indications
OFF. In this case, channel output terminals are
connected to ground by channel switches.

MESSUNG SYSTEMS
EL – 2, J - Block, MIDC, Bhosari,
PUNE – 411 026. INDIA
Tel. – (+91) –020 – 712 0807, 712 2807
Fax. – (+91) –020 –712 0391
NEXGEN - PLC
4 Channel, 16 bit Analog Voltage Output Module (Ordering Code – 4334)
User Manual
Document No. ED-2002- 019

Published July 2002

ED-2002-019 4channel 16bit Analog Voltage Output Module (4334

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ED-2002-019 4channel 16bit Analog Voltage Output Module (4334

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NEXGEN PLC

4 Channel, 16 bit Analog Voltage

Tel: (+91) – 020 – 712 0807, 712 2807.

Version Date Description

FIGURE 1 : FRONT VIEW OF ANALOG VOLTAGE OUTPUT MODULE ............................................7

SD-2002-019 4 Channel 16 bit Analog Voltage Output Module(4.doc/V1.0

Note on the Symbol used in this Manual.

The specifications of product and contents of manual are subject to change

SD-2002-019 4 Channel 16 bit Analog Voltage Output Module(4.doc/V1.0

1.1 Analog Voltage Output Module Overview

The resolution is 312.5 µV.

Published July 2002 SD-2002-019 4 Channel 16

NO 24V SUPPLY Module

LED Connection Front Door

Figure 1 : Front view of Analog Voltage Output Module

SD-2002-019 4 Channel 16 bit Analog Voltage Output Module(4.doc/V1.0

1.2 LED Indications

LED Color Status Description

1.3 General Specifications

Number of output channels 4 non-isolated channels with 16 bit resolution

Published July 2002 SD-2002-019 4 Channel 16

At the time of application program development, the module can be

2.1 Block Diagram

SD-2002-019 4 Channel 16 bit Analog Voltage Output Module(4.doc/V1.0

Figure 2 :4-Channel Analog Voltage Output Module Block diagram

Independent set of two switches is provided for a channel, one in series

The module requires external 24 VDC for DAC circuit operation.

2.2 Data Range and Resolution

-10.24 VDC -312.5 µV +312.5 µV +10.24 VDC

-10VDC 0 VDC +10 VDC

Figure 3 : Data Range of Analog Output Voltage Signal

The resolution is the smallest detectable change in analog output signal.

Published July 2002 SD-2002-019 4 Channel 16

Data Data Output Data Data

SD-2002-019 4 Channel 16 bit Analog Voltage Output Module(4.doc/V1.0

2.3 I/O and Memory Mapping

CPU module Analog voltage output module

1.1.1.1.3 Memory Channel 4

Figure 4 : Memory Mapping

register address # 0 while data for channel 2 is transferred to register

2.4 Commands for Channel ON/OFF

As explained earlier in chapter 2.1 and 2.3, independent set of switches

Output Image bit Channel ON/OFF

Note - 'x' is output byte number which is consumed by the

The status of individual channel ON/OFF is indicated by 'Channel ON'

SD-2002-019 4 Channel 16 bit Analog Voltage Output Module(4.doc/V1.0

2.5 Module Status Bits

CPU reads the status of module in input scan. The information of

Input Image bit Status Indication

Note - 'x' is input byte number which is consumed by the module

Normally input image is updated during input scan. For immediate

Published July 2002 SD-2002-019 4 Channel 16

3. Installations and Wiring

3.1 Module Installation

3.2 Connection Details

SD-2002-019 4 Channel 16 bit Analog Voltage Output Module(4.doc/V1.0

Figure 5 : Connection Diagram of Analog Output Voltage Module

Being susceptible to industrial noise, analog signal is to be carried out on

Published July 2002 SD-2002-019 4 Channel 16

Connect terminal number 16 (EARTH) to earth busbar in control panel

For functioning of analog voltage output module, external 24 VDC supply

3.3 Precautions to be taken

All the normal precautions concerning the wiring and protection of an