Messung Systems NEXGEN-2000 PLC I/O Modules

NEXGEN-2000 Series of PLCs

8- Point DC Output Module (2708)

Document No.: ED-2002-209

Version: 1.0

Published July 2005

MESSUNG SYSTEMS
EL-2, J- Block MIDC Bhosari,
Pune – 411026.(INDIA)

Tel: (+91)-020-27102000
Fax: (+91)-020-27102100
Email : marketing@ms.messung.com
WEB: www.messungautomation.com

ED-2002-209 8 Pt DC Output Module (2708) Published July 2005

Document No.: ED-2002-209/V1.0 Page 1 of 11
NEXGEN PLC I/O Modules Messung Systems

Revision

Version Date Description

8- Point DC Output Module (2708) for NEXGEN-

1.0 July 2005
2000 Series of PLCs.

Published July 2005 ED-2002-209 8 Pt DC Output Module (2708)

Page 2 of 11 Document No.: ED-2002-209/V1.0
Messung Systems NEXGEN-2000 PLC I/O Modules

INDEX
1. 8- POINT DC OUTPUT MODULE (2708).......................................................................... 5
1.1 MODULE SPECIFICATIONS ............................................................................................. 5
2. MODULE WIRING ............................................................................................................. 6
3. TROUBLESHOOTING ...................................................................................................... 8
3.1 OUTPUT SECTION ......................................................................................................... 8
3.2 DIAGNOSTIC FLOWCHART .............................................................................................. 9

INDEX OF FIGURES
FIGURE 1 : FRONT VIEW OF 8- POINT DC OUTPUT MODULE .......................................................... 5
FIGURE 2 : FIELD CONNECTIONS FOR 8- POINT DC OUTPUT MODULE ............................................ 6
FIGURE 3 : OUTPUT SECTION CIRCUIT ........................................................................................... 8
FIGURE 4 : DIAGNOSTIC FLOW CHART IF OUTPUT STATUS IS ON. ................................................... 9
FIGURE 5 : DIAGNOSTIC FLOW CHART IF OUTPUT STATUS IS OFF................................................. 10

ED-2002-209 8 Pt DC Output Module (2708) Published July 2005

Document No.: ED-2002-209/V1.0 Page 3 of 11
NEXGEN PLC I/O Modules Messung Systems

Guidelines for the safety of the user and protection of I/O modules

This manual provides information for the use of I/O Module. The manual has
been written to be used by trained and competent personnel. The definition of
such a person or persons is as follows:
a) DESIGN ENGINEER: Any engineer who is responsible for the planning,
design, and construction of automatic equipment using the product
associated with this manual should be of a competent nature, trained
and qualified to the local and national standards required to fulfill the
role. These engineers should be fully aware of all the aspects of safety
with regards to automated equipment.
b) COMMISSIONING/SERVICE ENGINEER: Any engineer who is
responsible for the commissioning, use and maintenance of automatic
equipment using the product associated with this manual should be of a
competent nature, trained and qualified to the local and national
standards required to fulfill the role .This includes being completely
familiar with all the associated documentation for the said system.
Maintenance to be carried out in accordance to the established safety
practices.
c) OPERATORS: The personnel using the completed equipment should
be trained to use the product in a safe and co-coordinated manner in
compliance to established safety practices. They should be also familiar
with documentation, which is relevant to the actual operation of the
equipment.
Note: The term-completed equipment refers to a third party constructed
device, which contains or uses the product associated with this manual.

Warning !

This product can only function correctly and safely if it is

installed correctly and operated and maintained as
recommended.

Warning !

The specifications of product and contents of manual are subject

to change without notice.

Published July 2005 ED-2002-209 8 Pt DC Output Module (2708)

Page 4 of 11 Document No.: ED-2002-209/V1.0
Messung Systems NEXGEN-2000 PLC I/O Modules

1. 8- Point DC Output Module (2708)

This is NEXGEN-2000 PLC family I/O module. This is 8-point
discrete output module which provides 24 VDC output through solid
state MOSFET type of devices. The module provides source type of
outputs.
The discrete output module receives status from Processor Module
in order to switch ON or OFF various field actuators and elements
like relays, contactors, solenoid valves, etc.

1.1 Module Specifications

The technical specifications are given in table.
Number of outputs 8
24 VDC
Voltage rating
(18-30 VDC external supply)
Type of Output Source (in groups of 4)
Output device MOSFET
Provided on CPU module via
Indication for output
multiplexed dot matrix LED display.
ON Voltage 22 VDC Minimum
OFF Voltage 1.5 VDC Maximum
Response OFF to ON 0.4 ms
time ON to OFF 0.4 ms
1.5 Amp
Current per output (Maximum 6 Amp per group)
(Maximum 12 Amp per module)
Inrush Current 10A for 3 ms
Off state leakage current 12 μΑ
• Reverse voltage
• Over voltage above 47 VDC
• Short circuit at output device side
Protections
(electronic protection)
• Fast demagnetization for
inductive loads
Isolation Optical (1.5 KV from internal bus)
Back-plane current 82 mA (All outputs ON)
18 – 30 VDC (100 mA)including
External power supply
ripple (For driving output circuit)
IO point consumption 8 Output points
Two removable 10-pin terminal
Connection
blocks
Ordering code 2708

Figure 1 : Front View of 8- Point DC Output Module

ED-2002-209 8 Pt DC Output Module (2708) Published July 2005

Document No.: ED-2002-209/V1.0 Page 5 of 11
NEXGEN PLC I/O Modules Messung Systems

2. Module Wiring
The front side of the module is provided with two 10-pin terminal blocks for wiring of
field output devices. These are easily removable terminal blocks which facilitate
immediate replcement of module without removing wiring. This module can be
inserted in any of the I/O slots.

L1

L2

L3

L4

L5

L6

L7

L8

+24 VDC GND

Figure 2 : Field Connections for 8- Point DC Output Module

Published July 2005 ED-2002-209 8 Pt DC Output Module (2708)

Page 6 of 11 Document No.: ED-2002-209/V1.0
Messung Systems NEXGEN-2000 PLC I/O Modules

This is source type of DC output module. In all 8 outputs are divided in 2 groups of 4
points each. Common points (V1 and V2) per group are provided to connect 24 VDC
supply. Connect output device (DC load of less than 1.5 A as per specifications) to
output point as shown in figure with other terminal of output device connected to
GND.
The G1 and G2 terminals are internally short circuited on module.
The +24 VDC supply connected at V1 terminal is used to drive outputs Q0 to Q3,
whereas +24 VDC supply connected at V2 terminal is used to drive outputs Q4 to
Q7.

User should ensure that total load current per common should not exceed
6 Amp and it should not exceed 12 Amp per module.

Filtered 24 VDC supply is required for proper working of output stage of

module. This is connected to terminals marked as V1 and V2.

The module 24 V supply ground and output devices ground should be

common.The terminals G1 and G2 should be shorted to common ground
point of output load devices.

To protect output devices from voltage surges generated from inductive

loads, freewheeling diodes are required to be put across loads directly.
Failure to put such diodes may damage output device.

ED-2002-209 8 Pt DC Output Module (2708) Published July 2005

Document No.: ED-2002-209/V1.0 Page 7 of 11
NEXGEN PLC I/O Modules Messung Systems

3. Troubleshooting
This section explains the output section of DC output module and diagnostic
flowchart.

3.1 Output Section

The figure below shows output section of DC output module.

+5V +5VS +24 V V1 24 VDC Supply

OR for output
V2 devices

R1
DC Switching
Device
(MOSFET)

Control & Error Output Device like

From digital
Detection Circuit Relay / contactor/
Circuit
solenoid valve, etc
Opto R2
Isolation Output
Free wheeling
GND diode

24 V GND for
output device

+5VS V1
+24 V
V2 24 VDC
DC to DC Supply for
Converter G1 Module
GND 0V G2

Figure 3 : Output section circuit

Published July 2005 ED-2002-209 8 Pt DC Output Module (2708)

Page 8 of 11 Document No.: ED-2002-209/V1.0
Messung Systems NEXGEN-2000 PLC I/O Modules

3.2 Diagnostic Flowchart

The following flow charts illustrate various possibilities of faults with digital
output module and corrective action to be taken

Output status is ON.

Output device is energized but not working Output device is not energized.
as per application requirement.

Probable reason Recommended action Probable reason Recommended action

1. Output is forced Un-force output.
to one Forcing is indicated by
blinking ‘R’ LED
on Processor module.
2. Output circuit Check output
incompatibility specifications.
Check for sink /source
type of connections for
DC outputs.
3. Application Check for the effect of
program fault (JMP) instruction, double
output updation
through coil or functions,
etc.
4. Output circuit Try using spare output
damaged channel, if any or
replacing module.
5. Output device Check output device
faulty operation.
1. Low / no voltage Check output device
across output specifications. Check
module specifications.
Check source voltage.
2. Incorrect wiring Check output device
connections. Check
common connection
3. Open circuit Output device may be
faulty. Replace it. Check
wiring for open circuit, if
any.
4. Output switching Check output
frequency is high specification &
application need.
5. Output circuit Check freewheeling
damaged diode. Try spare output
channel if any or replace
the module

Figure 4 : Diagnostic flow chart if Output status is ON.

ED-2002-209 8 Pt DC Output Module (2708) Published July 2005

Document No.: ED-2002-209/V1.0 Page 9 of 11
NEXGEN PLC I/O Modules
Output status is OFF
Output device is de-energized but not
working as per application requirement.
Probable reason Recommended action
1. Output is forced Un-force output.
to zero, Forcing is indicated by
blinking 'R' LED on
Processor module.
2. Output circuit Check output
incompatibility specifications.
Check for sink I source
type of connections for
DC outputs.
3. Application Check for the effect of
program fault (JMP) instruction,
double output updation
through coil or
functions. etc
4. Output circuit Try using spare output
damaged channel if any or
replacing module.
5. Output device Check output device
faulty operation.
Figure 5 : Diagnostic flow chart if Output status is OFF
Published July 2005 ED-2002-209 8 Pt DC Output Module (2708)
Page 10 of 11
Messung Systems
Output device is energized.
Probable reason Recommended action
1. Output device is Check output device
incompatible specification. Check
module specifications.
If output device is
faulty, replace it.
2. Incorrect wiring Check output device
connections.
3. Output OFF Check output device
state leakage specifications. Check
current may drive module specification.
output device Check output module
specification. If
required connect
dummy load across
output device
4. Short circuit Output device may be
faulty. Replace it.
Check wiring for any
short circuit, if any.
5. Output circuit Try spare output
damaged channel if any or
replace the module
Document No.: ED-2002-209/V1.0
Messung Systems NEXGEN-2000 PLC I/O Modules

MESSUNG SYSTEMS
EL – 2, J - Block, MIDC, Bhosari,
PUNE – 411 026. INDIA
Tel. – (+91) –020 – 2712 2000
Fax. – (+91) –020 – 2712 2100

NEXGEN PLC I/O Modules

8- Point DC Output Module (2708)

Document No.: ED-2002-209

ED-2002-209 8 Pt DC Output Module (2708) Published July 2005

Document No.: ED-2002-209/V1.0 Page 11 of 11