Professional Documents
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TASK 79-00-00-200-010
1. General
This procedure describes the recovery for analysis of chips and wear
particles found during visual inspection of filters, scavenge screens,
magnetic plugs, lubrication units or during drainage of oil tank, sumps,
Transfer Gearbox (TGB) and Accessory Gearbox (AGB) or components.
XX 10 047 30
Vacuum Flask BY
(1 liter capacity)
XX 10 047 05
Filtered Solvent BY
Distributor
XX 66 025 00
XX 25 047 55
XX 62 000 06
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Petri Dishes BY
PD 15 047 00
Distributor
Pore: 0,001 mm
FALP 025 00
Sieves BY
250 um micron
500 um micron
Filters (Polyamide BZ
filter)
EP 1239 D 4 P
Approximately
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or Glass Tank
8 x 4 x 3.5 inches
Subtask 79-00-00-200-006
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(1) Airline.
(2) Aircraft type and serial number.
(3) Engine position, serial number, and service time as follows:
(a) Total time.
(b) Time since last shop visit.
(c) Time since engine oil has been changed, if any.
(4) Date and reason for inspection with any remarks.
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Subtask 79-00-00-500-001
(2) Chips/ Particles and other debris collection tools without using
filtering equipment (see Figure 807).
(a) Collection tools may include tweezers, petri dishes,
dowels and special one-sided tape. Utilization of sterile
tools reduces the likelihood of contamination and improves
the accuracy of laboratory analysis.
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Subtask 79-00-00-500-003
(d) Use Brass Sieves to determine debris size if available. (Figure 808)
NOTE: Use Brass Sieves and a brass Capture Pan with optional
Cover to retain and capture material and eliminate possible
magnetic interference.
- Stake the sieves on top of each other with the largest screen size
on top with the smallest size on bottom.
- Lightly drop the material onto the first screen (top sieve).
- Gently shake the material to see if it falls through the top
screen.
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Subtask 79-00-00-500-004
(3) Recover chips / particles and other debris from chip detector magnet
as follows:
(a) Place chip detector on a clean surface, retain plastic bag and
identification tag.
(b) Remove filter /screen from chip detector by pushing the spring
loaded pin that secures filter to chip detector using a fiber
pusher. Replace filter into plastic bag.
(c) Remove particles from chip detector magnet using a clean cloth
or a thin sheet of paper.
(d) Place chips / particles or other debris onto filter paper into
a Petri dish. See Figure 811.
(4) Chips / particles and other debris inspection tools
(a) An inspection magnifier 10X (or higher) magnification is
recommended, but not always needed. The figure shows three
types of eye magnifiers and one type of electronic device
(Magnifier) that are suitable magnifying devices that may be
used by line / shop maintenance personnel. See Figure 810.
(b) A magnet may also be used for identifying the magnetic
properties of chips / particles or other debris.
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Subtask 79-00-00-200-007
Subtask 79-00-00-220-001
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- Magnetic material
- Smooth, reflective (silvery) surface on one or both sides
- Roughly circular or elliptical flakes, thinner around edges
- Material that is hard and brittle
- Metal chunks as small dark irregular particles
- Pieces of bearing cage material
- Chunks of silver plated steel
NOTE: A magnet placed under the Petri dish will facilitate
deposit of chips / particles on the filter.
(b) Place an adhesive tape on the Petri dish. See Figure 811.
Write the identification elements indicated on the tag with
ball pen or felt tip. See paragraph 3.B.
CAUTION: CHECK THAT THE FUNNEL AND FILTER SUPPORT ARE FREE OF
PARTICLES.
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(3) Fill tank with Stoddard Solvent (CP2011) to immerse oil filter
and soak for 10 minutes.
(4) Using an ultrasonic tank and the distributor of Stoddard Solvent
(CP2011), remove the maximum of particles from oil filter.
(5) Pour the liquid recovered from the tank into the funnel. Rinse
the tank using solvent distributor and pour into the funnel.
(6) Create a partial vacuum in the vacuum flask to assist passage
of the liquid through the filter and collection of suspended
particles on filter.
(7) Remove clamp and funnel. Maintain partial vacuum and rinse
filter by circular motion toward center using distributor of
Stoddard Solvent (CP2011). This operation directs particles
toward the center of the filter and completes rinsing.
(8) Return vacuum flask to ambient pressure. Let filter soak and
place it in a Petri dish, PD 15 04 700, using tweezers, 62 000
06. Close Petri dish.
(9) Place a strip of adhesive tape on Petri dish. See Figure 811.
Using a ball pen or felt tip, write the identification elements
indicated on the tag.
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Subtask 79-00-00-200-012
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Subtask 79-00-00-200-010
(5) The following Tables and Figures are associated with a specific
area of the engine that covers parts (items) affected within each
bearing area (Scavenge Sump Screen and Magnetic Chip Detector). The
Magnetic Chip Detectors (MCD’s) / Debris Monitoring System (MDS)
Detector and Filters (Screens).
(a) The Tables identify the type debris (material) found and in the
last column gives the associated Figure number that identifies
the area of concern within each sump area.
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(Resin/Polyamide)
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(Resin/Polyamide)
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(Resin/Polyamide)
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