Govt. I.T.

I Gajabahal,Bissamcuttack
Split Up Syllabus(NSQF Level-5)
Subject-Trade Theory
Sem-3rd Trade-FITTER
Week Lesson
Topic Hour
No No
1 Screws: material, designation, specifications, Property classes 1
2 Type of screw or bolts joints 1
3 Machine screws 1
1
4 Thumb screws 1
5 Self tapping screws 1
6 Tools for tightening/ loosening of screw or bolts 1
7 Spanner / Wrenchs 1
8 Torque wrench, screw joint calculation uses. 1
9 Power tools: its constructional features, 1
uses & maintenance.
2
10 Type of Power tools 1
11 Nuts- types (lock nut castle nut, slotted nuts, swam nut, 1
grooved nut) Description and use.
12 Locking device 1
13 Keys 1
14 Various types of keys, allowable clearances & tapers. 1
15 Shunk key 1
3
16 Saddle key 1
17 uses of keys of key ways 1
18 uses of pullers. 1
19 Special shape of files: types (pillar, Dread naught,Barrow, 1
warding)
20 File description & their uses. 1
21 Special work file(Rotary ,Flexible,Rail tail,Die sinker,Block) 1
4
22 Needle file 1
23 Scraper 1
24 Testing scraped surfaces: ordinary surfaces without a master 1
plate.
25 Gauges- Introduction, necessity, types. 1
26 Gauges-Importance,classification 1
27 Limit gauge: Ring gauge, snap gauge, plug gauge, 1
description and uses.
5
Description and uses of gauge- types
28 1
(feeler, screw, pitch, radius, wire gauge)
29 Templates
Description and uses of all types gauge 1
30 1
31 Slip gauge: Necessity of using,classification & accuracy, set of 1
blocks(English and Metric).
32 Slip gauge: accessories 1
33 Sine bar and slip gauge uses 1
6
6
Details of slip gauge. Metric sets 46: 103: 112.
34 Wringing and building up of slip gauge 1

35 Determining internal dovetail angle using rollers and slip gauge 1

36 Care and maintenance measuring instruments 1
Application of slip gauges for measuring,
37 Sine bar-Principle, application & 1
specification.
7 Procedure to check
38 1
adherence to specification and qualit standards.
39 Necesity of slip gauge. 1
40 slip gauges,Sine bar ;calculation 1
41 Lapping: Application of lapping 1
42 Lapping materialfor lapping tools 1
43 Lapping abrasives,charging of lapping tool. 1
44 Lapping: Surface finishimportance 1
8 45 Lapping; equipment for testing-termsrelation to surface finish. 1
46 Equipment fortasting surfaces quality – dimensional tolerances 1
of surface finish.
47 Honing: Application of honing, materialfor honing 1
48 Honing Tools shapes, grades. 1
49 Honing tools 1
9
50 Honingabrasives. 1
51 Frosting- its aim 1
52 The methods of performance 1
53 Metallurgical and metal working 1
processes such as Heat treatment.
54 various type of heat treatment methods . 1
55 Normalizing,annealing process 1
10
56 Hardening and its process 1
Tempering process
57 1
purpose of each , tempering colour chart.
58 1

59 Annealing and normalizing 1

60 Casehardening and carburising reocess 1
61 Casehardening and carburising and its methods, 1
11
62 Process of carburising (solid,liquid and gas). 1
63 Hardening 1
64 Hardness testing(Rockwell,Brinell,vickers) 1
65 Tapers on keys 1
66 Assemble techniques;Mechanical joint
67 cotters 1
12
68 cotters permissible by various standards 1
69 Cotter joints 1
70 Dowel pin 1
 71 The various coatings used to protectmetals 1
72 Protection coat by heat and electrical deposit treatments 1
73 Treatments to provide a pleasing finish 1
13
74 Chromium silver plating 1
75 Nickel plating 1
76 Galvanizing. 1
77 Gauges and types 1
78 1
Feeler gauge,Radius gauge,Screwpitch gauge,Angle gauge
79 Gauge common type & there 1
14 used in gauging finished product
80 Plug gauge(thread piug gauge,Taper plug gauge,Ring gauge) 1
Method of selective assembly „Go&No-Go‟ system of
81 1
gauges
82 Hole plug basis of standardization. 1
83 Bearing-Introduction 1
84 Bearing classification 1
(friction& anti friction)
85 Friction bearing; solid,split 1
86 Friction bearing; self alinging bush,adj. slide 1
15 Description of
87 1
each Anti friction bearing
ball bearing: Single row, double
88 row, description of each and advantages 1
of double row.
89 Anti-friction bearing; constructional features 1
90 Anti-friction bearing; ball,roller, spherical 1
16 Roller and needle bearings: Types of
91 1
roller bearing. Description & use of each.
92 Method of fitting ball and roller bearings 1
93 Industrial visit. 1
94 Bearing; Classification 1
95 Bearing metals – types, composition a uses. 1
96 Synthetic materials for bearing 1
17 97 Bearing: The 1
plastic laminate materials.
98 uses in bearings such as 1
phenolic, teflon polyamide (nylon).
99 bearing: properties 1
18 100 Bearing the importance of keeping the work 1
free from rust and corrosion
101 Bearing ; Journal and Thrust bearing 1
102 sliper bearing; Flat shape bearing, Round shape bearig 1
103 Bearing metarials 1
104 Type of bearing 1
 105 Uses of bearing 1
106 Pipe;Clasification of pipes . 1
107 Pipe fitting accessorises. 1
108 Pipes and pipe fitting- commonly uses. 1
19 Pipe schedule and standard sizes.
109 1
110 Pipe bending methods 1
111 Use of bending 1
fixture.
112 Pipe fitting symbols. 1
113 Tools used in pipe fitting 1
114 Use of tools such as pipe cutters 1
20 Pipe wrenches, pipe dies , and tap, pipe
115 1
bending machine etc.
116 Material used for Pipes. 1
117 Gate valve type, uses & reapair 1
Standard pipefitting- Methods of fitting
118 1
or replacing the above fitting.
119 Repairs and erection on rainwater drainage pipes 1
21 120 House hold taps and pipe work. 1
121 Pipe threads cutting-Std. (BSP,BSW) 1
122 Pipe threads cutting-calculation 1
123 Pipe threads Die and Tap, pipe vices. 1

Sign of ATO Sign of TO Sign of Principal

5
 Govt. I.T.I Gajabahal,Bissamcuttack
Split Up Syllabus(NSQF Level-5)
Subject-Trade Practical
Sem-3rd Trade- FITTER
Week Job/Exp
Experiment
No No
1 Make „H‟ fitting.
2 Tightening of bolt/ screw with
specified torque.
Selection of right tool as for
3 Tightening or loosening of
screw/bolt as per accessibility

1 to 2 Assembly sliding for using keys,

dowel pin and screw, ± 0.02 mm
4 accuracy on plain surface and
testing of sliding fitting job.

File & fit angular mating surface

5 within an accuracy of ± 0.02 mm
& 10 minutes angular fitting.

Drill through and blind holes atan angle using swivel table of
6 drilling machine.

Precision drilling, reaming and

7 tapping and Test- Job.

Make Dovetailed fitting and

8 radius fitting.
3 to 4

File and fit, combined fit with

straight, angular surface with ±
0.02 mm accuracy and check
9 adherence to specification and
quality standards using
equipment like Vernier calipers,
micrometers etc.

Drilling and reaming, small dia.

10 holes to accuracy & correct
location for fitting.
11 Perform drilling using „V‟ block and a clamp.

5 to 6 Make male and female fitting

12 parts, drill and ream holes not
less than 12.7 mm
 5 to 6

Make Sliding Diamond

13 fitting.

14 Lap flat surfaces using lapping plate.

Prepare Stepped keyed fitting
15 and test job.
7 to 8

16 Lapping holes and cylindrical

surfaces
Dovetail and Dowel pin
17 assembly

18 Scrape cylindrical bore

9 to 10 19 Scrapping cylindrical bore and tomake a fit
Scrapping cylindrical taper bore
20 and check taper angle with sine
bar.

Week Job/Exp
Experiment
No No
21 Make a cotter jib assembly
22 Hand reams and fit taper pin
Drilling and reaming holes in
23 correct location, fitting dowel
pins, stud, and bolts.
11 to 12
Making a snap gauge for
24 checking a dia of 10 ± 0.02
mm.
Scrape external angular mating
25 surface and check angle with
sine bar.
26 Scrape on internal surface and
check.
13 Practice in dovetail fitting
27 assembly and dowel pins and cap
screws assembly.

28 Industrial visit.
29 Preparation of gap gauges.

14 to 15
 Perform lapping of gauges (hand
30 lapping only)
14 to 15
31 Preparation of drill gauges.
32 File and fit straight and angular
surfaces internally
33 Identify different ferrous metals
by spark test(
34 Flaring of pipes and pipe joints.
16 to 17 35 Cutting & Threading of pipe length.
Fitting of pipes as per sketch
36 observing conditions used for
pipe work.
37 Bending of pipes- cold and
hot.
Dismantling & assembling –
38 globe valves, sluice valves, stop
cocks, seat valves and non-return
valve.
18 to 19 Fit & assemble pipes, valves and
39 test for leakage & functionality
of valves.
Visual inspection for visual
40 defects e.g. dents, surface
finish.
41 Measuring, checking and recording in control chart.

In-plant training / Project work

1. Key Way Fitting
2. Lathe Dog
42 3. Different Test Piece For Fitter
20 4. Radious Form Gauge/ Form Gauge/ Snap Gauge
5. Square Fitting Alignment
6. Universal Fitting
7. Hand Press
8. Setup assembly of pipes and valves and test for leakage/ functionality
43 Revision
44 Examination
21

Sign of ATO Sign of TO Sign of Principal

 Day Hour
1 -2 -3- 4 17
6/5/2007 10

7 1

8- 9- 10 11- 12 -13 25

14-15-16-17-18-19 25

20-21-22 10

23-24-25-26 15

26-27-28-29-30-31 25

32-33-34-35-36-37 25

38 4

39 1

39-49-50-51-52 20
53-54-55-56-57 20

58 5

59-60-61-62-63 20

64 5

65-66-67-68-69 20

70 5
71-72-73-74 15

75-76-77 10

Hour
78-79-80-81-82 25
83-84-85 15

86-87 10

88-89-90-91 25

92-93-94 15

95-96 10

97-98-99-100 20

101 5
102-103-104 15
 105-106-107 10

108-109-110 10
111-112-113 13

114 2
114 3
115 3

116-117-118 12

119-120 7
5

121-122-123-124 25

125-126-127-128 22

129 1

129 2

130-131-132 10

Sign of Principal
 SPLIT-UP SYLLABUS
NAME OF THE INSTITUTE: GOVT ITI GAJABAHAL
TRADE: FITTER
YEAR-II TRADE THEORY
Week Lesson
MONTH Professional Knowledge (Trade Theory Hour
no no
Screws: material, designation, specifications, Property
1
classes

2 Type of screw or bolts joints

1 3 Machine screws

4 Thumb screws

5 Self tapping screws

6 Tools for tightening/ loosening of screw or bolts 6

7 Spanner / Wrenchs

2 8 Torque wrench, screw joint calculation uses.

9 Power tools: its constructional features,

10 uses & maintenance.

Sep-22 11 Type of Power tools

Locking device; Nuts- types (lock nut castle nut, slotted

12
nuts, swam nut,grooved nut) Description and use.

3
13 Various types of keys, allowable clearances & tapers.

14 Shunk key 6

15 Saddle key

16 uses of keys of key ways

17 uses of pullers.
Special shape of files: types (pillar, Dread naught,Barrow,
4 18
warding)
7
19 File description & their uses.

20 Templates Radius Gauges- Introduction, necessity, types.

Feeler, screw, pitch, radius, wire gauge Care and 5

21
maintenance measuring instruments

22 Limit gauge: Ring gauge, snap gauge, plug gauge,

Slip gauge: Necessity of using,classification & accuracy, set

5 23
of blocks(English and Metric).

24 Slip gauge: accessories

6
 25 Sine bar and slip gauge uses 6

26 Details of slip gauge. Metric sets 46: 103: 112.

27 Wringing and building up of slip gauge

Determining internal dovetail angle using rollers and slip

6 28
gauge

29 Application of slip gauges for measuring,

Oct-22 30 Sine bar-Principle, application &specification.

5
Procedure to check adherence to specification and qualit
31
standards.

32 Lapping: Application of lapping

7
33 Lapping materialfor lapping tools

34 Lapping abrasives,charging of lapping tool.

6
35 Lapping: Surface finishimportance

Lapping; equipment for testing-termsrelation to surface

36
finish.

37 Honing: Application of honing, materialfor honing

8 38 Honing Tools shapes, grades.

39 Honing tools, Honing abrasives

5
.Equipment fortasting surfaces quality – dimensional
40
tolerances of surface finish.

41 Frosting- its aim

42 The methods of performance

9 43 Metallurgical and metal working

44 processes such as Heat treatment.

45 various type of heat treatment methods .

46 Normalizing,annealing process 6

47 Hardening and its process

10 48 Tempering process

49 purpose of each , tempering colour chart.

50 Annealing and normalizing

Nov-22 51 Case hardening and carburising reocess

7
52 Casehardening and carburising and its methods,

11 53 Process of carburising (solid,liquid and gas).

 11

54 Tapers on keys

55 Assemble techniques;Mechanical joint

6
56 cotters

57 cotters permissible by various standards

58 The various coatings used to protectmetals

12

59 Protection coat by heat and electrical deposit treatments

60 Treatments to provide a pleasing finish 5

61 Chromium silver plating

62 Nickel plating

13 63 Galvanizing.

64 Gauges and types

65 Feeler gauge,Radius gauge,Screwpitch gauge,Angle gauge

Gauge common type & there used in gauging finished

66
product
6
Plug gauge(thread piug gauge,Taper plug gauge,Ring
67
gauge)
14 Method of selective assembly „Go&No-Go‟ system of
68
gauges

69 Hole plug basis of standardization.

70 Bearing-Introduction
Dec-22
71 Bearing classification

72 Description of each Anti friction bearing 6

15 73 ball bearing: Single row, double

74 row, description of each and advantages of double row.

75 Anti-friction bearing; constructional features

76 Anti-friction bearing; ball,roller, spherical

77 Roller and needle bearings: Types of 6

16 78 roller bearing. Description & use of each.

79 Method of fitting ball and roller bearings

80 Bearing metals – Classification,types, composition a uses.

81 bearing: properties

82 Bearing: The Bearing ; Journal and Thrust bearing 6

17
 6

17 83 plastic laminate materials.

uses in bearings such as phenolic, teflon polyamide
84
(nylon).

85 The importance of keeping the 6

work free from rust and corrosion
86 Pipe;Clasification of pipes .

87 Pipe fitting accessorises.

18 88 Pipes and pipe fitting- commonly uses.

6
89 Pipe schedule and standard sizes.

90 Pipe bending methods

Jan-23
91 Use of bending fixture.

92 Pipe fitting symbols.

19 93 Tools used in pipe fitting

94 Use of tools such as pipe cutters

95 Pipe wrenches, pipe dies , and tap, pipe 6

96 bending machine etc.

97 Material used for Pipes.

20 98 Gate valve type, uses & reapair

99 Use of tools such as pipe cutters, pipe wrenches

6
100 Pipe dies, and tap, pipe bending machine etc
101 Standard pipefitting- Methods of fitting

102 or replacing the above fitting.

21 103 Repairs and erection on rainwater drainage pipes 6

104 House hold taps and pipe work.

Inspection & Quality control -Basic SPC

105
-Visual Inspection

106 Drilling jig constructional features, types and uses

107 Constructional features of drill jig

6
108 Fixtures - constructional features,types and uses
22
109 Constructional features of a fixture

110 Aluminum and its alloys. Uses, advantages and

disadvantages, weight and strength as compared with steel

111 Non-ferrous metals such as brass, phosphor bronze,

Feb-23 gunmetal, copper, aluminum etc 4

112 Their composition and purposes, where and why used,

advantages for specific purposes

23
 23 113 surface wearing properties of bronze and brass.

114 Power transmission elements. The object of belts, their

sizes and specifications
4
materials of which the belts are made, selection of the type
115 of belts with the consideration of weather, load and tension
methods of joining leather belts

116 Vee belts and their advantages and disadvantages

117 use of commercial belts, dressing and resin creep and

slipping, calculation.

118 Power transmissions- coupling types-flange coupling,-

Hooks coupling-universal coupling and their different uses.
Pulleys-types-solid, split andV’ belt pulleys, standard
calculation for determining size crowning of faces-loose and 15
119 fast pulleys-jockey pulley. .
24
120 Types of drives-open and cross belt drives. The geometrical
explanation of the belt drivers at an angle
121 Clutch: Type, positive clutch (straight tooth type, angular
tooth type).
122 Chains, wire ropes and clutches for power transmission.
25 Their types and brief description. (15 hrs.)

123 Power transmission –by gears, most common form spur

gear, set names of some essential parts of the gear
5

124 Gear pitch circles, Diametral pitch, velocity ratio of a gear

set. (05 hrs.)

125 Helical gear, herring bone gears, bevel gearing, spiral bevel
gearing

Hypoid gearing, pinion and rack, worm gearing, velocity 5

Mar-23 126
26 ratio of worm gearing.
127 Repair of gear teeth by building up and dovetail method.

Method or fixing geared wheels for various purpose drives.

128 General cause of the wear and tear of the toothed wheels
and their remedies,
5
129 method of fitting spiral gears, helical gears, bevel gears

130 worm and worm wheels in relation to required drive. Care

27 and maintenance of gears
131 Fluid power, Pneumatics, Hydraulics, and their comparison

132 Overview of a pneumatic system, Boyle’s law. 5

133 Overview of an industrial hydraulic system, Applications,

28 Pascal’s Law.
134 Compressed air generation and conditioning

135 Air compressors, Pressure regulation, Dryers, Air receiver

136 Conductors and fittings, FRL unit, Applications of

pneumatics
137 Hazards & safety precautions in pneumatic systems 7

138 Pneumatic actuators:- Types

29
 139 Basic operation, Force, Stroke length

140 Single-acting and double-acting cylinders

141 Pneumatic valves:- Classification, Symbols of pneumatic

components, 3/2-way valves, 5/2-way valves,
142 Check valves, Flow control valves, One-way flow control
valve

143 Pneumatic valves: Roller valve,

30 Shuttle valve, Two-pressure valve
Apr-23 7
Electro-pneumatics: Introduction, 3/2-way single solenoid
144 valve, 5/2-way single solenoid valve, 5/2-way double
solenoid valve

145 Control components -Pushbuttons (NO & NC type) and

Electromagnetic relay unit, Logic controls.

146 Symbols of hydraulic components, Hydraulic oils –function,

properties, and types, Contamination in oils and its control

Hydraulic Filters – types, constructional features, and their

147 typical installation locations, cavitation, Hazards & safety
31 precautions in hydraulic systems 7
Hydraulic reservoir & accessories, Pumps, Classification –
148 Gear/vane/ piston types, Pressure relief valves – Direct
acting and pilot-operated types

149 Pipes, tubing, Hoses and fittings – Constructional details,

Minimum bend radius, routing tips for hoses.

150 Pipes, tubing, Hoses and fittings – Constructional details,

32 Minimum bend radius, routing tips for hoses.

151 Hydraulic valves: 4/2- and 4/3-way valves, Centre positions

of 4/3-way valves
152 Pilot-operated check valves, Load holding function

153 Flow control valves: Types, Speed control methods – 5

33 meter-in and meter-out
Preventive maintenance & troubleshooting of pneumatic &
154 hydraulic systems, System malfunctions due to
contamination

155 leakage, friction, improper mountings, cavitation, and

proper sampling of hydraulic oils
156 Importance of Technical English terms used in industry

157 Technical forms, process charts, activity logs, in required

34 formats of industry 5
158 Estimation, cycle time, productivity reports, job cards

159 Method of lubrication-gravity feed, force (pressure) feed,

splash lubrication
160 Cutting lubricants and coolants: Soluble off soaps, suds-
paraffin, soda water, common lubricating oils
18
May-23 161 their commercial names, selection of lubricants.

162 Washers-Types and calculation of washer sizes. The

35 making of joints and fitting packing.
163 Lubrication and lubricants- purpose of using different types,
description and uses of each type
164 Method of lubrication.
4
165 A good lubricant, viscosity of the lubricant, Main property of
lubricant.
166 How a film of oil is formed in journal Bearings
 167 Foundation bolt: types (Lewis cotter bolt) description of
36 each erection tools
168 pulley block, crowbar, spirit level, Plumb bob, wire rope,
manila rope, wooden block.
169 The use of lifting appliances, extractor presses and their
use.
12
170 Practical method of obtaining mechanical advantage

171 The slings and handling of heavy machinery

172 special precautions in the removal and replacement of

37 heavy parts.
 Notional Training
S No. Course Element Hours
1st Year 2nd Year
Professional Skill
1 (Trade Practical) 840 840
Professional Knowledge
SPLIT-UP SYLLABUS 2 (Trade Theory) 240 300
FITTER 3 Employability Skills 120 60
GOVT ITI GAJABAHAL Total 1200 1200
YEAR-II TRADE PRACTICAL

MONTH WEEK LESSON PRACTICAL

NO. OF
PROFESSIONAL SKILL (TRADE PRACTCAL ) HOURS REMARK
NO

1 115 Make ‘H’ fitting. 13

2 116 Power tools: Practice operation of power tool for fastening 5
53 3 117 Tightening of bolt/ screw with specified torque. 2
Selection of right tool as For Tightening Or loosening of
4 118 1
screw/bolt as per accessibility.

SEPTEMBER Assembly sliding for using keys, dowel pin and screw, ± 0.02
54 5 119 13
mm accuracy on plain surface and testing of sliding fitting job

File & fit angular mating surface within an accuracy of ± 0.02

55 6 120 12
mm & 10 minutes angular Fitting.
Drill through and blind holes at an angle using swivel table of
7 121 9
56 drilling machine.
8 122 Precision drilling, reaming and tapping and Test- Job. 12
57 9 123 Make Dovetailed fitting and radius fitting. 18
File and fit, combined fit with straight, angular surface with ±
58 10 124 0.02 mm accuracy and check adherence to specification and 18
quality standards using equipment like Vernier- calipers,
micrometres etc.
Drilling and reaming, small dia. holes to accuracy & correct
OCTOBER 11 125 4
location for fitting.
59 12 126 Perform drilling using ‘V’ block and a clamp. 1
Make male and female fitting parts, drill and ream holes not
13 127 18
less than 12.7 mm
14 128 Make Sliding Diamond fitting 22
60
15 129 Lap flat surfaces using lapping plate. 5
16 130 Prepare Stepped keyed fitting and test job 16
61
17 131 Lapping holes and cylindrical surfaces. 5
18 132 Dovetail and Dowel pin assembly 16
62
19 133 Scrape cylindrical bore 5
63 20 134 Scrapping cylindrical bore and to make a fit 12
NOVEMBER Scrapping Cylindrical taper bore and check taper angle with
21 135 8
64 sine bar.
22 136 Make a cotter jib assembly 20
65 23 137 Hand reams and fit taper pins 12
Drilling and reaming holes in correct location, fitting dowel
24 138 8
pins, studs, and bolts
DECEMBER 66 25 139 Making a snap gauge for checking a dia of 10 ± 0.02 mm. 20
Scrape external angular mating surface and check angle with
67 26 140 15
sine bar.
27 141 Scrape On internal surface and check. 10
Practice in dovetail fitting assembly and dowel pins and cap
68 28 142 16
screws assembly.
 29 143 Industrial visit. 5
69 30 144 Preparation of gap gauges 12
31 145 Perform tapping of gauges (hand tapping only) 10
70 32 146 Preparation of drill gauges 10
33 147 File and fit straight and angular surfaces internally. 13
34 148 Identify different ferrous metals by spark 2
71 35 149 Flaring of pipes and pipe joints 2
36 150 Cutting and threading of pipe length 3
JANUARY Fitting of pipes as per sketch observing conditions used for
37 151 10
pipe work
38 152 Bending of pipes- cold and hot. 6
Dismantling and assembling- glove valves, sluice valves, stop
72 39 153 20
cocks, seat valves and non-return valve
Fit & assemble pipes, valves and test for leakage &
73 40 154 18
functionality of valves
41 155 Visual inspection for visual defects e.g. dents, surface finish 1
42 156 Measuring, checking and recording in control chart 2
74 43 157 Make a simple drilling jig. 20
44 158 Use simple jigs and fixtures for drilling. 4
Marking out for angualr outlines, filing and fitting the inserts
75 45 159 6
into gaps.
FEBRUARY Exercises on finished material such as aluminium/brass/
46 160 copper/stainless steel, marking out, cutting to size, drilling , 9
tapping etc. Without damage to surface of finished articles
Making an adjustable spanner:- Marking out as per
76 47 161 blueprint, drilling, cutting, straight and curve filing, 16
threading, cutting slot and cutting internal threads with taps.
77 48 162 Dismanling and mounting of pulleys 12
49 163 Making and replacing damaged keys 12
Dismounting, repairing damaged gears and mounting and
50 164 16
check for workability
51 165 Repair and replacement of belts and check for workability 12
78 52 166 Making of template/gauge to check involute profile 17
Repair of broken gear tooth by stud and repair broker gear
79 53 167 17
teeth by dovetail
MARCH 80 54 168 Make hexagonal slide fitting 16
Prepare different types of documentation as per industrial
55 169 4
need by different methods of recording information
Marking out on the round sections for geometrical shaped
81 56 170 fittings such as spline with 3 or 4 teeth. Finishing and fitting 15
to size, checking up the faces of universality.
Identify pneumatic components- compressor, pressure
82 57 171 gauge filter- regulator- lubricator [FRL] unit, and different 2
types of valves and actuators.
58 172 Dismantle, replace, and assemble FRL unit. 5
Demonstrate knowledge of safety procedures in pneumatic
59 173 2
systems and personal protective equipment [PPE]
60 174 Identify the parts of a pneumatic cylinder 1
61 175 Dismantle and assemble a pneumatic cylinder 6
Construct a circuit for the direction & speed control of a
62 176 5
small- bore single- acting (s/a) pneumatic cylinder
Construct a control circuit for the control of a d/a pneumatic
83 63 177 4
cylinder with momentary input signals.
Construct a circuit for the direct & indirect control of a d/a
64 178 8
APRIL pneumatic cylinder with a single & double solenoid valve.
65 179 Dismantling & assembling of solenoid valves 8
 Demonstrate knowledge of safety procedures in hydraulic
84 66 180 4
systems (demo by video)
Identify hydraulic components- pumps, reservoir, fluids,
67 181 pressure relief valve (PRV) , filters, differents types of valves, 4
actuators, and hoses
68 182 Inspect fluid levels, service reservoirs, clean/replace filters 4
inspect hose for twist , kinks, and minimum bend radius,
69 183 4
inspect hose/tube fittings
70 184 Identify internal parts of hydraulic cylinders, pumps/motors 4
Construct a circuit for the control of a s/a hydraulic cylinder
85 71 185 using a 3/2- way valve (weight loaded d/a cylinder may be 8
used as s/a cylinder), 4/2- & 4/3- way valves
Maintenance, troubleshooting, and safety aspects of
72 186 pneumatic and hydraulic systems (The practical for this 10
component may demonstrated by video)
Dismantle, overhauling & assemble cross- slide & hand-slide
86 73 187 20
of lathe carriage
87 74 188 Simple repair of machinery:- making of packing gaskets 4
Check washers, gaskets, clutch, keys, jibs, cotter, circlip etc.
75 189 4
And replace/repair if needed
MAY Use hollow punches , extractor, drifts, various types of
76 190 16
hammers and spanners, etc. For repair work
Dismantling , assembling of different types of bearing and
77 191 20
check for functionality
Perform routine check of machine and do replenish as per
88 78 192 15
requirement
79 193 Inspction of machine tools such as alignment, levelling 10
Accuracy testing of machine tools such as geometrical
80 194 15
parameters
Practicing, making various knots, correct loading of slings,
81 195 5
correct and safe removal of parts
82 196 Erect simple machines 45
IN-PLANT TRAINING/ PROJECT WORK