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CFM Doc Leap 1b TM Bas 3 v2
CFM Doc Leap 1b TM Bas 3 v2
LEAP-1B
Basic Engine
TABLE OF CONTENTS
CONVERSION
TABLE .............................................................................
................... 5
GLOSSARY...........................................................................
..................................... 7
ENGINE
GENERAL ...........................................................................
....................... 29
AIR INLET
SECTION............................................................................
..................... 47
HIGH PRESSURE COMPRESSOR
SECTION................................................................ 75
COMBUSTION
SECTION ...........................................................................
.............. 83
TURBINE
SECTION ...........................................................................
....................... 93
ACCESSORY DRIVES
SECTION ...........................................................................
.... 107
CONVERSION TABLE
GLOSSARY
ABBREVIATIONS MEANING
DEFINITION
A/C AIRCRAFT
A/P AIRPLANE
A/T AUTOTHROTTLE
AC ALTERNATING CURRENT
AD AIRWORTHINESS DIRECTIVE
ADV ADVISORY
ALT ALTITUDE
ABBREVIATIONS MEANING
DEFINITION
ALTN ALTERNATE
AMB AMBIANT
C CELSIUS OR CENTIGRADE
CG CENTRE OF GRAVITY
Ch A CHANNEL A
Ch B CHANNEL B
CONT CONTINUOUS
CRTG CARTDRIGE
CTL CONTROL
Cu.Ni.In COPPER.NICKEL.INDIUM
CW CLOCKWISE
DC DELAY CANCELLATION
DC DIRECT CURRENT
DISC DISCRETE
DMD DEMAND
EE ELECTRONIC EQUIPMENT
ABBREVIATIONS MEANING
DEFINITION
F FARENHEIT
F/B FEEDBACK
FF FUEL FLOW
FN FUEL NOZZLE
FWD FORWARD
GE GENERAL ELECTRIC
GND GROUND
HP HIGH PRESSURE
I/O INPUT/OUTPUT
ID INSIDE DIAMETER
IGN IGNITION
in. INCH(ES)
IR INFRA RED
k x 1000
K KELVIN
kV KILOVOLTS
L LEFT
LG LANDING GEAR
LP LOW PRESSURE
ABBREVIATIONS MEANING
DEFINITION
LU LUBRICATION UNIT
mA MILLIAMPERES (CURRENT)
mm MILLIMETERS
Mm MINOR MODULE
MM MAJOR MODULE
mV MILLIVOLTS
N1* DESIRED N1
N1ACT ACTUAL N1
N1CMD COMMANDED N1
N1DMD DEMANDED N1
N2* DESIRED N2
N2ACT ACTUAL N2
ABBREVIATIONS MEANING
DEFINITION
NAC NACELLE
OD OUTLET DIAMETER
OVBD OVERBOARD
OVHT OVERHEAT
Pb BYPASS PRESSURE
QTY QUANTITY
RH RIGHT HAND
ABBREVIATIONS MEANING
DEFINITION
S/N SERIAL-NUMBER
SB SERVICE BULLETIN
ABBREVIATIONS MEANING
DEFINITION
SG SPECIFIC GRAVITY
SN SERIAL NUMBER
SOL SOLENOID
STS STATUS
SW SWITCH
SYS SYSTEM
T/C THERMOCOUPLE
T/O TAKE-OFF
ABBREVIATIONS MEANING
DEFINITION
TBD TO BE DETERMINED
Ti TITANIUM
TM TORQUE MOTOR
TR TRANSFORMER RECTIFIER
VIB VIBRATION
VLV VALVE
ENGINE GENERAL
Purpose
The engine is designed in accordance with a preventive
maintenance concept called "on-condition maintenance". This
primary maintenance concept provides inspections or tests to
determine the condition of units, systems, or portions of structure
with regards to continued serviceability. There is therefore no
need for scheduled overhaul on accessories or engine modules.
The maintenance on accessories or engine modules will be
decided based upon their actual condition.
Combustion section:
The 2 ports for the combustion chamber are:
- N at 1 o'clock,
- 0 at 11 o'clock.
Mechanical Arrangement
The LEAP-1B engine consists of:
- the Low Pressure (LP) rotating system (N1),
- the High Pressure (HP) rotating system (N2),
- 5 main bearings,
- 3 sumps,
- 2 structural frames,
- the Turbine Rear Vane (TRV),
- the accessory drives.
Mechanical Arrangement
Modular Breakdown
Identify and Locate
The LEAP-1B is a modular concept engine.
Purpose
With this modular concept, it is possible to replace a damaged
minor or major module.
This enables a more efficient maintenance of the engine and
improves the Turn Around Time (TAT).
Modular Breakdown
ROTATING PARTS:
DISK, FAN
SHAFT, LP COMPRESSOR
SPOOL, LP COMPRESSOR
Compressor Rotor Stage 1 Blisk
Compressor Rotor Stage 2 Blisk
Compressor Rotor Stage 3-4 Blisk
Compressor Rotor Stage 5 Blisk
Compressor Rotor Stages 6-10 Spool
Impeller Tube Support
Rotating Seal
Forward Outer Seal
HPT Rotor Stage 1 Disk
HPT Rotor Mid Seal
HPT Rotor Stage 2 Disk
HPT Aft Rotating Seal
DISK, LP TURBINE STAGE 1
For Training Purposes Only
JUL 2019
CFM Proprietary Information TOC
Page 41
Training Manual LEAP-1B
621-2-729999-07
No.1 roller bearing, No.2 ball bearing and No.3 ball and roller
bearings are inside sump A.
Purpose
There are 2 categories of bearings:
- the ball bearings which take up axial and radial loads,
- the roller bearings which take up only radial loads.
Sump Seals
Identify and Locate
Forward sealing of vented sump A is achieved with a Segmented
Radial Seal (SRS) composed of a carbon and a labyrinth seal.
An intermediate classic abradable/labyrinth air/oil seal is located
upstream No.3 bearing and an SRS ensures the aft sealing
downstream.
Purpose
The sump seals prevent oil leaks from the engine sumps.
Sump Seals
Purpose
The main purposes of the air inlet section are to:
- provide the primary and secondary airflows,
- enclose the fan and booster module,
- support the fan and booster module, through the No.1 and
No.2 bearing support module,
- support the front of the High Pressure Compressor (HPC)
section by the fan frame module,
- support the accessory drives through engine mount fittings
and links,
- provide attachment to the forward mount and the thrust links,
- provide structural rigidity at the front of the engine,
- support various powerplant and engine system accessories,
- minimize the noise levels of the fan area,
- support the air inlet cowl,
- ensure fan blade containment.
The air inlet section is connected to the aircraft pylon through the
thrust bars and forward mount.
Functional Description
The air inlet section includes:
- the fan case module,
- the fan frame module,
- the fan and booster module,
- the No.1 and No.2 bearing support module.
The inner part of the fan blades accelerates the air for the
primary airflow path.
The outer part of the fan blades accelerates the air for the
secondary airflow path.
In the primary airflow path, the fan and booster module provides
kinetic energy and then diffuses the air to increase the pressure.
The air is accelerated by the 3 rows of rotating blades. Then, it is
diffused by the rows of vanes which convert the velocity into a
pressure increase.
The 18 fan blades are located between the platform front shroud
and the splitter fairing.
The fan blade platforms are located between the fan blades.
The splitter fairing is located behind the fan blades at the primary
and secondary airflows separation.
Purpose
The front spinner cone:
- directs and provides a smooth aerodynamic airflow to feed
the fan stage,
- reduces icing phenomenon and noise level.
Functional Description
The fan blades are solid, wide chord, 3D-designed parts.
They are made of 3D woven composite material and have a
titanium leading edge.
The platform front shroud has provisions for the installation of the
fan blade balance weights.
Functional Description
The front spinner cone is an aerodynamic fairing. It is made of
anodized aluminum alloy.
The platform front shroud is made of titanium.
Splitter Fairing
Interfaces
The splitter fairing is attached to:
- the No.1 Low Pressure Compressor (LPC) stator flange of
the booster by 36 axial bolts,
- the path intermediate shroud sectors by 10 radial screws.
The splitter fairing receives hot air from the High Pressure
Compressor (HPC) stage 7 for anti-icing protection.
Functional Description
The splitter fairing is a one-piece titanium part and includes:
- 6 machined holes for the connection with the anti-ice supply
tubes,
- 172 notches under the leading edge to exhaust HPC stage 7
anti-icing air into the primary airflow.
Splitter Fairing
Purpose
The acoustic shroud reduces noise while providing a smooth
aerodynamic surface for the airflow.
The fan case module components are located aft of the air intake
and includes the acoustic shroud, the abradable assembly and 6
acoustic panels. It reduces noise and increases the airflow
efficiency.
Acoustic Shroud
Interfaces
The acoustic shroud is attached to the forward inner surface of
the fan case with 13 brackets and bolts. The two brackets
located at 12 and 6 o'clock feature two holes used for the two
pins to position the acoustic shroud during installation in the fan
case.
Functional Description
The acoustic shroud is a one-piece barrel, made of honeycomb
and carbon fiber skin.
Acoustic Shroud
Functional Description
The acoustic panels are made of honeycomb and carbon fiber
skin. RTV sealant is used between the aft acoustical panels.
The OGV platforms are located between the OGVs on the fan
frame shroud.
The 5 segment shrouds form the central shroud of the engine kit.
They are located between the fan hub outer flanges and the
struts.
Purpose
The OGVs:
- direct the secondary airflow,
- provide redundant radial support between the fan frame
shroud and the fan hub.
The regular OGVs and the OGV struts are separated by:
- an OGV platform on their outer airfoil section,
- an OGV seal on their inner airfoil section.
Functional Description
There are 34 OGV's in aluminum (with black paint) and two
OGV's on either side of the 12 o'clock OGV strut which are in
titanium (not painted).
Functional Description
The central shroud includes 5 titanium segment shrouds. The
segments shrouds are numbered from 1 to 5 : Aft looking forward
and turning clockwise, nbr 1 segment shroud is between 12 and
1 o'clock.
HIGH PRESSURE
COMPRESSOR SECTION
Purpose
The HPC section increases the pressure of the primary airflow
for combustion and provides air for cooling and for customer
bleed.
Functional Description
The HPC section includes:
- the HPC rotor assembly,
- the HPC front stator assembly,
- the HPC rear stator assembly.
COMBUSTION SECTION
Purpose
The CDN assembly mixes fuel and air coming from the HPC
section for efficient and uniform combustion.
The CDN assembly interfaces with the engine air system, the
fuel nozzles, the ignition system igniters, the HPC rotor through
the Compressor Discharge Pressure (CDP) air seal and the
borescope ports, the MTC valve pads and the HPC rear stator
assembly.
Functional Description
The CDN assembly includes:
- the combustor case assembly,
- the combustion chamber assembly.
WARNING:
Obey the instructions in the procedure to close the thrust
reversers. If you do not obey the instructions, injuries to persons
and damage to equipment can occur.
Obey the instructions in the procedure to open the thrust
reversers. If you do not obey the instructions, injuries to persons
and damage to equipment can occur.
Do the deactivation procedure for the thrust reverser to prevent
the operation of the thrust reverser. Accidental operation of the
thrust reverser can cause injuries to persons or damage to
equipment.
TURBINE SECTION
Turbine Section
Identify and Locate
The turbine section is located at the rear of the engine, behind
the combustion section.
Purpose
The turbine section drives the Low Pressure (LP) and High
Pressure (HP) compressor rotors:
- the High Pressure Turbine (HPT) extracts the energy from
the hot gases to drive the High Pressure Compressor (HPC)
rotor,
- the Low Pressure Turbine (LPT) extracts the energy of
gases from the HPT to drive the fan and booster.
Turbine Section
The HPT case & stage 2 nozzle assembly and the Turbine
Center Frame (TCF) interface with the air system for cooling.
The TCF provides ports and location for EGT sensor mounting.
The turbine section receives hot and pressurized gases from the
combustion section and delivers them to the exhaust section.
Interface
The Center Vent Tube Extension (CVTE)
CAUTION:
The last low pressure turbine stage blades are made with tial, a
material which is very light but brittle at room temperature. Do
not hit the stage 5 LPT blades with a tool; do not try to turn the
low pressure rotor by touching the stage 5 LPT blades with the
hands or damage may occur to the blades; use the fan blades to
rotate the LP rotor.
WARNING:
Obey the instructions in the procedure to close the thrust
reversers. If you do not obey the instructions, injuries to persons
and damage to equipment can occur.
Obey the instructions in the procedure to open the thrust
reversers. If you do not obey the instructions, injuries to persons
and damage to equipment can occur.
Do the deactivation procedure for the thrust reverser to prevent
the operation of the thrust reverser. Accidental operation of the
thrust reverser can cause injuries to persons or damage to
equipment.
ACCESSORY DRIVES
SECTION
- the Radial Drive Shaft (RDS) located between the IGB and
the TGB,
- the Transfer Shaft (TS) located between the TGB and the
AGB.
Purpose
During engine start, the accessory drive section provides rotation
from the Pneumatic Air Starter (PAS) to the High Pressure (HP)
rotor.
The AGB provides mounting interfaces for the Oil Pressure and
Temperature (OPT) sensor and the core speed (N2) sensor.
The Inlet GearBox (IGB) and the No.3 bearing housing are
attached to the fan frame assembly with 15 nuts.
The horizontal bevel gear of the IGB is connected to the High
Pressure Compressor (HPC) front shaft by splines. The pinion
bevel gear is connected to the Radial Drive Shaft (RDS) by
splines.
Purpose
The manual control cover gives access to AGB spur gear L3 to
rotate or to lock the high pressure rotor (N2) during maintenance
operations.
Interfac
The manual control cover is installed on the AGB front cover with
one O-ring and three screws.
Purpose
The AGB rotating seals prevent fluid mixture and leakage around
the AGB rotating shafts.
Interfac
The rotating seals are the interface between the gears, the shafts
and the AGB housing and front cover. They are kept in position
by retainer rings.
CAUTION:
Do not let oil get on the engine or other components.
Immediately clean the oil when it falls on them. Oil can cause
damage to equipment.
WARNING:
Move the transfer gearbox assembly slowly to prevent damage
to the equipment and the gearbox. The transfer gearbox
assembly weighs 34,1 pounds (15,5 kg); injuries to persons and
damage to equipment can occur.
Do not let the oil stay on your skin. You can absorb poisonous
materials from the oil through your skin.
Do not let hot oil get on you. Put on clothes, glasses, and other
equipment for protection, or let the engine become cool. Hot oil
can burn you.
Do not open the oil system until the pressure goes to zero. The
pressure goes to zero approximately 5 minutes after an engine
stops. A pressurized oil system can release a spray of hot oil that
can burn you.
Be careful when you work on the engine parts after the engine is
stopped. The engine parts can stay hot for almost one hour. Do
not touch hot parts without applicable gloves. Hot parts can
cause injuries to persons.