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TRAINING MANUAL

LEAP-1B

Basic Engine

v2.0 JUL 2019


Level 3
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v2.0 JUL 2019


CTC-623 – Level 3
Training Manual
LEAP-1B

TABLE OF CONTENTS

CONVERSION
TABLE .............................................................................
................... 5
GLOSSARY...........................................................................
..................................... 7
ENGINE
GENERAL ...........................................................................
....................... 29
AIR INLET
SECTION............................................................................
..................... 47
HIGH PRESSURE COMPRESSOR
SECTION................................................................ 75
COMBUSTION
SECTION ...........................................................................
.............. 83
TURBINE
SECTION ...........................................................................
....................... 93
ACCESSORY DRIVES
SECTION ...........................................................................
.... 107

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CONVERSION TABLE

IMPERIAL / METRIC CONVERSIONS


1 mile = 1,609 km METRIC / IMPERIAL CONVERSIONS
1 ft = 30,48 cm 1 km = 0.621 mile
1 in. = 25,4 mm 1m = 3.281 ft. or 39.37 in.
1 mil. = 25,4 μ 1 cm = 0.3937 in.
1 sq.in. = 6,4516 cm² 1 mm = 39.37 mils.
1 USG = 3,785 l (dm³) 1 m² = 10.76 sq. ft.
1 cu.in. = 16.39 cm³ 1 cm² = 0.155 sq.in.
1 lb. = 0.454 kg 1 m³ = 35.31 cu. ft.
1 psi. = 6.890 kPa 1 dm³ = 0.264 USA gallon
°F = 1.8 x °C + 32 1 cm³ = 0.061 cu.in.
1 kg = 2.205 lbs
1 Pa = 1.45 10-4 psi.
1 kPa = 0.145 psi
1 bar = 14.5 psi
°C = ( °F - 32 ) /1.8

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Training Manual LEAP-1B

GLOSSARY

ABBREVIATIONS MEANING
DEFINITION

(E)EPROM (ELECTRICALLY) ERASABLE PROGRAMMABLE READ ONLY MEMORY

A/C AIRCRAFT

A/P AIRPLANE

A/T AUTOTHROTTLE

AC ALTERNATING CURRENT

ACARS AIRCRAFT COMMUNICATION ADRESSING REPORTING SYSTEM

ACAU AIR CONDITIONING ACCESSORY UNIT

ACMS AIRCRAFT CONDITION MONITORING SYSTEM

ACS AIRCRAFT CONTROL SYSTEM

AD AIRWORTHINESS DIRECTIVE

ADC AIR DATA COMPUTER

ADEPT AIRLINE DATA ENGINE PERFORMANCE TREND

ADIRS AIR DATA AND INERTIAL REFERENCE SYSTEM

ADIRU AIR DATA INERTIAL REFERENCE UNIT

ADV ADVISORY

AEMTC CFM CUSTOMER TRAINING CENTER (CHINA)

AFS AUTO FLIGHT SYSTEM

AGB ACCESSORY GEARBOX

AIDS AIRCRAFT INTEGRATED DATA SYSTEM

ALF AFT LOOKING FORWARD

ALT ALTITUDE

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ABBREVIATIONS MEANING
DEFINITION

ALTN ALTERNATE

ALV ANTI LEAKING VALVE

AMB AMBIANT

AMM AIRCRAFT MAINTENANCE MANUAL

AOG AIRCRAFT ON GROUND

APR AUTOMATIC POWER RESERVE

APU AUXILIARY POWER UNIT

ARINC AERONAUTICAL RADIO INC. (SPECIFICATION)

ASM AUTOTHROTTLE SERVO MECHANISM

ATA AIR TRANSPORT ASSOCIATION

ATC AUTOTHROTTLE COMPUTER

ATHR AUTO THRUST

ATO ABORTED TAKE-OFF

ATS AIR TURBINE STARTER (VALVE)

AVM AIRCRAFT VIBRATION MONITORING

BAI BOOSTER ANTI-ICING

BITE BUILT-IN-TEST EQUIPMENT

BMC BLEED MANAGEMENT COMPUTER

BPRV BLEED PRESSURE REGULATING VALVE

BSI BORESCOPE INSPECTION

BSV BURNER STAGING VALVE (SAC)

BSV BURNER SELECTION VALVE (DAC)

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ABBREVIATIONS MEANING DEFINITION

BVCS BLEED VALVE CONTROL SOLENOID

C CELSIUS OR CENTIGRADE

CAS CALIBRATED AIR SPEED

CBP (HP) COMPRESSOR BLEED PRESSURE

CCDL CROSS CHANNEL DATA LINK

CCFG COMPACT CONSTANT FREQUENCY GENERATOR

CCT CORE COMPARTMENT TEMPERATURE

CCU COMPUTER CONTROL UNIT

CCW COUNTER CLOCKWISE

CDN COMBUSTOR DIFFUSER NOZZLE

CDP (HP) COMPRESSOR DISCHARGE PRESSURE

CDS COMMON DISPLAY SYSTEM

CDU CONTROL DISPLAY UNIT

CFDIU CENTRALIZED FAULT DISPLAY INTERFACE UNIT

CFDS CENTRALIZED FAULT DISPLAY SYSTEM

CFMAESSA CFM CUSTOMER TRAINING CENTER (INDIA)

CFMI JOINT GE/SNECMA COMPANY (CFM INTERNATIONAL)

CG CENTRE OF GRAVITY

Ch A CHANNEL A

Ch B CHANNEL B

CHATV CHANNEL ACTIVE

CIP(HP) COMPRESSOR INLET PRESSURE

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ABBREVIATIONS MEANING DEFINITION

CIT(HP) COMPRESSOR INLET TEMPERATURE

CLP COWL LOST PREVENTION

cm.g CENTIMETER x GRAMS

CMC CENTRALIZED MAINTENANCE COMPUTER

CMM COMPONENT MAINTENANCE MANUAL

CMS CENTRALIZED MAINTENANCE SYSTEM

CODEP HIGH TEMPERATURE COATING

CONT CONTINUOUS

CPU CENTRAL PROCESSING UNIT

CRT CATHODE RAY TUBE

CRTG CARTDRIGE

CSD CONSTANT SPEED DRIVE

CSI CYCLES SINCE INSTALLATION

CSN CYCLES SINCE NEW

CTAI COWL THERMAL ANTI-ICING

CTC CFM CUSTOMER TRAINING CENTER (FRANCE)

CTEC CFM CUSTOMER TECHNICAL EDUCATION CENTER (USA)

CTL CONTROL

Cu.Ni.In COPPER.NICKEL.INDIUM

CVT CENTER VENTILATION TUBE

CW CLOCKWISE

DC DELAY CANCELLATION

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ABBREVIATIONS MEANING DEFINITION

DAC DOUBLE ANNULAR COMBUSTOR

DAMV DOUBLE ANNULAR MODULATED VALVE

DAR DIGITAL ACMS RECORDER

DC DIRECT CURRENT

DCU DATA CON UNIT

DCV DIRECTIONAL CONTROL VALVE (BOEING)

DEU DISPLAY ELECTRONIC UNIT

DFCS DIGITAL FLIGHT CONTROL SYSTEM

DFDAU DIGITAL FLIGHT ACQUISITION UNIT

DFDRS DIGITAL FLIGHT DATA RECORDING SYSTEM

DISC DISCRETE

DIU DIGITAL INTERFACE UNIT

DMC DISPLAY MANAGEMENT COMPUTER

DMD DEMAND

DMS DEBRIS MONITORING SYSTEM

DMU DATA MANAGEMENT UNIT

DOD DOMESTIC OBJECT DAMAGE

DPM DEBRIS PARTICLE MONITORING

DPU DIGITAL PROCESSING MODULE

DRT DE-RATED TAKE-OFF

EAU ENGINE ACCESSORY UNIT

EBU ENGINE BUILDUP UNIT

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ABBREVIATIONS MEANING DEFINITION

ECA ELECTRICAL CHASSIS ASSEMBLY

ECAM ELECTRONIC CENTRALIZED AIRCRAFT MONITORING

ECS ENVIRONMENTAL CONTROL SYSTEM

ECU ELECTRONIC CONTROL UNIT (AIRBUS)

EDP ENGINE DRIVEN PUMP

EE ELECTRONIC EQUIPMENT

EEC ELECTRONIC ENGINE CONTROL (BOEING)

EFH ENGINE FLIGHT HOURS

EFIS ELECTRONIC FLIGHT INSTRUMENT SYSTEM

EGT EXHAUST GAS TEMPERATURE

EHSV ELECTRO HYDRAULIC SERVO VALVE

EICAS ENGINE INDICATING AND CREW ALERTING SYSTEM

EIS ENTRY INTO SERVICE

EIU ENGINE INTERFACE UNIT

EIVMU ENGINE INTERFACE AND VIBRATION MONITORING UNIT

EMF ELECTROMOTIVE FORCE

EMI ELECTRO MAGNETIC INTERFERENCE

EMU ENGINE MAINTENANCE UNIT

EPS ENGINE POWER SUPPLY

ESN ENGINE SERIAL NUMBER

ETL ELECTRICAL TERTIARY LOCK

ETOPS EXTENDED TWIN OPERATION SYSTEMS

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Training Manual LEAP-1B

ABBREVIATIONS MEANING
DEFINITION

EVMU ENGINE VIBRATION MONITORING UNIT

EWD/SD ENGINE WARNING DISPLAY / SYSTEM DISPLAY

F FARENHEIT

F/B FEEDBACK

FAA FEDERAL AVIATION ADMINISTRATION

FADEC FULL AUTHORITY DIGITAL ENGINE CONTROL

FAR FUEL/AIR RATIO

FAV FAN AIR VALVE

FCC FLIGHT CONTROL COMPUTER

FCD FAN COWL DOOR

FCU FLIGHT CONTROL UNIT

FCV FUEL CONTROL VALVE

FDA FAULT DETECTION ANNUNCIATION

FDAMS FLIGHT DATA ACQUISITION MANAGEMENT SYSTEM

FDIU FLIGHT DATA INTERFACE UNIT

FDRS FLIGHT DATA RECORDING SYSTEM

FDU FIRE DETECTION UNIT

FEIM FIELD ENGINEERING INVESTIGATION MEMO

FF FUEL FLOW

FFCCV FAN FRAME/COMPRESSOR CASE VERTICAL (VIBRATION SENSOR)

FHA FUNCTIONAL HAZARD ASSESSMENT

FI FLIGHT IDLE (F/I)

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ABBREVIATIONS MEANING DEFINITION

FIM FAULT ISOLATION MANUAL

FIN FUNCTIONAL ITEM NUMBER

FIT FAN INLET TEMPERATURE

FLA FORWARD LOOKING AFT

FLSCU FUEL LEVEL SENSING CONTROL UNIT

FLX TO FLEXIBLE TAKE-OFF

FMC FLIGHT MANAGEMENT COMPUTER

FMCS FLIGHT MANAGEMENT COMPUTER SYSTEM

FMGC FLIGHT MANAGEMENT AND GUIDANCE COMPUTER

FMGEC FLIGHT MANAGEMENT AND GUIDANCE ENVELOPE COMPUTER

FMS FLIGHT MANAGEMENT SYSTEM

FMU FUEL METERING UNIT

FMV FUEL METERING VALVE

FN FUEL NOZZLE

FOD FOREIGN OBJECT DAMAGE

FPA FRONT PANEL ASSEMBLY

FPI FLUORESCENT PENETRANT INSPECTION

FQIS FUEL QUANTITY INDICATING SYSTEM

FRV FUEL RETURN VALVE

FSDP FUEL STRAINER DELTA PRESSURE

FTA FAULT TREE ANALYSIS

FWC FAULT WARNING COMPUTER

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ABBREVIATIONS MEANING DEFINITION

FWD FORWARD

g.in GRAM(S) x INCH

GE GENERAL ELECTRIC

GEAE GENERAL ELECTRIC AIRCRAFT ENGINES

GEM GROUND-BASED ENGINE MONITORING

GI GROUND IDLE (G/I)

GMM GROUND MAINTENANCE MODE

GMT GREENWICH MEAN TIME

GND GROUND

GPH GALLONS PER HOUR

GPU GROUND POWER UNIT

GSE GROUND SUPPORT EQUIPMENT

HCF HIGH CYCLE FATIGUE

HCU HYDRAULIC CONTROL UNIT

HDS HORIZONTAL DRIVE SHAFT

HMU HYDROMECHANICAL UNIT

HOR HOLD-OPEN ROD

HP HIGH PRESSURE

HPC HIGH PRESSURE COMPRESSOR

HPCR HIGH PRESSURE COMPRESSOR ROTOR

HPRV HIGH PRESSURE REGULATING VALVE

HPSOV HIGH PRESSURE SHUT-OFF VALVE

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Training Manual LEAP-1B

ABBREVIATIONS MEANING DEFINITION

HPT HIGH PRESSURE TURBINE

HPT(A)CC HIGH PRESSURE TURBINE (ACTIVE) CLEARANCE CONTROL

HPTC HIGH PRESSURE TURBINE CLEARANCE

HPTCCV HIGH PRESSURE TURBINE CLEARANCE CONTROL VALVE

HPTN HIGH PRESSURE TURBINE NOZZLE

HPTR HIGH PRESSURE TURBINE ROTOR

Hz HERTZ (CYCLES PER SECOND)

I/O INPUT/OUTPUT

IAS INDICATED AIR SPEED

ICU ISOLATION CONTROL UNIT

ID INSIDE DIAMETER

ID PLUG IDENTIFICATION PLUG

IDG INTEGRATED DRIVE GENERATOR

IFS INNER FIXED STRUCTURE

IFSD IN-FLIGHT SHUT DOWN

IFTB IN FLIGHT TURN BACK

IGB INLET GEARBOX

IGN IGNITION

IGV INLET GUIDE VANE

in. INCH(ES)

IOM INPUT OUTPUT MODULE

IPB ILLUSTRATED PARTS BREAKDOWN

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ABBREVIATIONS MEANING DEFINITION

IPC ILLUSTRATED PARTS CATALOG

IPCV INTERMEDIATE PRESSURE CHECK VALVE

IPS INCHES PER SECOND

IR INFRA RED

IV THRUST REVERSER ISOLATION VALVE

k x 1000

K KELVIN

kg/h KILOGRAMS PER HOUR

KIAS INDICATED AIR SPEED IN KNOTS

kV KILOVOLTS

L LEFT

L/H LEFT HAND

lbs. POUNDS, WEIGHT

LCD LIQUID CRYSTAL DISPLAY

LCF LOW CYCLE FATIGUE

LE (L/E) LEADING EDGE

LG LANDING GEAR

LGCIU LANDING GEAR CONTROL INTERFACE UNIT

LLP LIFE-LIMITED PARTS

Loil OIL LEVEL

LOTC LOSS OF THRUST CONTROL

LP LOW PRESSURE

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ABBREVIATIONS MEANING
DEFINITION

LPC LOW PRESSURE COMPRESSOR

LPT LOW PRESSURE TURBINE

LPT(A)CC LOW PRESSURE TURBINE (ACTIVE) CLEARANCE CONTROL

LPTC LOW PRESSURE TURBINE CLEARANCE

LPTN LOW PRESSURE TURBINE NOZZLE

LPTR LOW PRESSURE TURBINE ROTOR

LRU LINE REPLACEABLE UNIT

LU LUBRICATION UNIT

LVDT LINEAR VARIABLE DIFFERENTIAL TRANSDUCER

mA MILLIAMPERES (CURRENT)

MCD MAGNETIC CHIP DETECTOR

MCDU MULTIPURPOSE CONTROL AND DISPLAY UNIT or MULTI-FUNCTION


CONTROL AND DISPLAY UNIT

MCL MAXIMUM CLIMB

MCR MAXIMUM CRUISE

MCT MAXIMUM CONTINUOUS

MDDU MULTIPURPOSE DISK DRIVE UNIT

MEC MAIN ENGINE CONTROL

MFP MAIN FUEL PUMP

mils D.A. Mils DOUBLE AMPLITUDE

mm MILLIMETERS

Mm MINOR MODULE

MM MAJOR MODULE

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ABBREVIATIONS MEANING DEFINITION

MMEL MAIN MINIMUM EQUIPMENT LIST

MO AIRCRAFT SPEED MACH NUMBER

MPA MAXIMUM POWER ASSURANCE

MPH MILES PER HOUR

MTBF MEAN TIME BETWEEN FAILURES

MTBR MEAN TIME BETWEEN REMOVALS

MTC MODULATED TURBINE COOLING

mV MILLIVOLTS

mVDC MILLIVOLTS DIRECT CURRENT

N/C NORMALLY CLOSED

N/O NORMALLY OPENED

N1 (NL) LOW PRESSURE ROTOR ROTATIONAL SPEED

N1* DESIRED N1

N1ACT ACTUAL N1

N1CMD COMMANDED N1

N1DMD DEMANDED N1

N1K CORRECTED FAN SPEED

N1TARGET TARGETED FAN SPEED

N2 (NH) HIGH PRESSURE ROTOR ROTATIONNAL SPEED

N2* DESIRED N2

N2ACT ACTUAL N2

N2K CORRECTED CORE SPEED

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ABBREVIATIONS MEANING
DEFINITION

NAC NACELLE

NAI NACELLE ANTI-ICE

NVM NON VOLATILE MEMORY

OAT OUTSIDE AIR TEMPERATURE

OD OUTLET DIAMETER

ODMS OIL DEBRIS MONITORING SYSTEM

OFDPS OIL FILTER DELTA PRESSURE SENSOR

OFS OIL FILTER SENSOR

OGV OUTLET GUIDE VANE

OLS OIL LEVEL SENSOR

OPTS OIL PRESSURE TEMPERATURE SENSOR

OPV OVERPRESSURE VALVE

OSG OVERSPEED GOVERNOR

OVBD OVERBOARD

OVHT OVERHEAT

P/B PUSH BUTTON

P/N PART NUMBER

P/T25 HP COMPRESSURE INLET TOTAL AIR PRESSURE/TEMPERATURE

P0 AMBIENT STATIC PRESSURE

P25 HP COMPRESSURE INLET TOTAL AIR PRESSURE

PAS PNEUMATIC AIR STARTER

Pb BYPASS PRESSURE

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ABBREVIATIONS MEANING DEFINITION

Pc REGULATED SERVO PRESSURE

Pcr CASE REGULATED PRESSURE

PCU PRESSURE CONVERTER UNIT

PDL PORTABLE DATA LOADER

Pf (CFM56-7B) HEATED SERVO PRESSURE

PLA POWER LEVER ANGLE

PMA PERMANENT MAGNETIC ALTERNATOR

PMC POWER MANAGEMENT CONTROL

PMUX PROPULSION MULTIPLEXER

Poil OIL PRESSURE

PPH POUNDS PER HOUR

PRSOV PRESSURE REGULATING SHUT-OFF VALVE

PRV PRESSURE RELIEF VALVE

Ps PUMP SUPPLY PRESSURE

PS12 FAN INLET STATIC AIR PRESSURE

PS13 FAN OUTLET STATIC AIR PRESSURE

PS3 COMPRESSOR DISCHARGE STATIC AIR PRESSURE (CDP)

Psf HEATED SERVO PRESSURE

PSI POUNDS PER SQUARE INCH

PSIA POUNDS PER SQUARE INCH ABSOLUTE

PSID POUNDS PER SQUARE INCH DIFFERENTIAL

PSIG POUNDS PER SQUARE INCH GAGE

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Training Manual LEAP-1B

ABBREVIATIONS MEANING DEFINITION

PSM POWER SUPPLY MODULE

PSS PRESSURE SUB-SYSTEM

PSSA PRELIMINARY SYSTEM SAFETY ASSESSMENT

PSU POWER SUPPLY UNIT

PT TOTAL PRESSURE OR PRESSURE TRANSDUCER

PT2 FAN INLET TOTAL AIR PRESSURE (PRIMARY FLOW)

PT25 HPC TOTAL INLET PRESSURE

PTU POWER TRANSFER UNIT

QAD QUICK ATTACH DETACH

QAR QUICK ACCESS RECORDER

QEC QUICK ENGINE CHANGE

QTY QUANTITY

QWR QUICK WINDMILL RELIGHT

R/H RIGHT HAND

RAC/SB ROTOR ACTIVE CLEARANCE/START BLEED

RACC ROTOR ACTIVE CLEARANCE CONTROL

RAM RANDOM ACCESS MEMORY

RCC REMOTE CHARGE CONVERTER

RDS RADIAL DRIVE SHAFT

RH RIGHT HAND

RPM REVOLUTIONS PER MINUTE

RTD RESISTIVE THERMAL DEVICE

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ABBREVIATIONS MEANING
DEFINITION

RTO REJECTED TAKE-OFF

RTV ROOM TEMPERATURE VULCANIZING (MATERIAL)

RVDT ROTARY VARIABLE DIFFERENTIAL TRANSDUCER

S/N SERIAL-NUMBER

S/R SERVICE REQUEST

S/TM SOLENOID/TORQUE MOTOR

S/V SHOP VISIT

SAC SINGLE ANNULAR COMBUSTOR

SACOC SURFACE AIR COOLING OIL COOLER

SAR SMART ACMS RECORDER

SAV STARTER AIR VALVE

SB SERVICE BULLETIN

SBV START BLEED VALVE

SCU SIGNAL CONDITIONING UNIT or SPLIT CONTROL UNIT(LEAP)

SCU/SVA SPLIT CONTROL UNIT/ SERVO VALVE ASSY

SDAC SYSTEM DATA ACQUISITION CONCENTRATOR

SDI SOURCE/DESTINATION IDENTIFIER (BITS)

SDU SOLENOID DRIVER UNIT

SER SERVICE EVALUATION REQUEST

SFC SPECIFIC FUEL CONSUMPTION

SFCC SLAT FLAP CONTROL COMPUTER

SFH SERVO FUEL HEATER

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Training Manual LEAP-1B

ABBREVIATIONS MEANING
DEFINITION

SFLA SYNCHRONIZED LOCKING FEEDBACK ACTUATOR

SG SPECIFIC GRAVITY

SLS SEA LEVEL STANDARD (CONDITIONS: 29.92 in.Hg / 59°F)

SLSD SEA LEVEL STANDARD DAY (CONDITIONS: 29.92 in.Hg / 59°F)

SMLA SYNCHRONIZED MANUAL LOCKING ACTUATOR

SMP SOFTWARE MANAGEMENT PLAN

SN SERIAL NUMBER

SNECMA SOCIETE NATIONALE D'ETUDE ET DE CONSTRUCTION DE MOTEURS


D'AVIATION

SNLA SYNCHRONIZED NON-LOCKING ACTUATOR

SOL SOLENOID

SOV SHUT-OFF VALVE

STP STANDARD TEMPERATURE AND PRESSURE

STS STATUS

SVA SERVO VALVE ASSEMBLY

SVR SHOP VISIT RATE

SW SWITCH

SYS SYSTEM

T/C THERMOCOUPLE

T/E TRAILING EDGE

T/O TAKE-OFF

T/P TEMPERATURE / PRESSURE SENSOR

T/R THRUST REVERSER

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Training Manual LEAP-1B

ABBREVIATIONS MEANING
DEFINITION

T12 FAN INLET TOTAL AIR TEMPERATURE

T25 HP COMPRESSOR INLET TOTAL AIR TEMPERATURE

T3 HP COMPRESSOR DISCHARGE AIR TEMPERATURE

T48 EXHAUST GAS TEMPERATURE

T49.5 EXHAUST GAS TEMPERATURE

T5 LOW PRESSURE TURBINE DISCHARGE TOTAL AIR TEMPERATURE

TAI THERMAL ANTI-ICE

TAPS TWIN ANNULAR PREMIXING SWIRLER

TAT TOTAL AIR TEMPERATURE

TBC THERMAL BARRIER COATING

TBD TO BE DETERMINED

TBO TIME BETWEEN OVERHAULS

TBV TRANSIENT BLEED VALVE

TC (TCase) HP TURBINE CASE TEMPERATURE

TCC TURBINE CLEARANCE CONTROL

TCCV TURBINE CLEARANCE CONTROL VALVE

TCF TURBINE CENTER FRAME

TCJ TEMPERATURE COLD JUNCTION

TECU ELECTRONIC CONTROL UNIT INTERNAL TEMPERATURE

TEO ENGINE OIL TEMPERATURE

TGB TRANSFER GEARBOX

Ti TITANIUM

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Training Manual LEAP-1B

ABBREVIATIONS MEANING DEFINITION

TLA THRUST LEVER ANGLE (BOEING)

TLA THROTTLE LEVER (AIRBUS)

TM TORQUE MOTOR

TMC TORQUE MOTOR CURRENT

TO/GA TAKE-OFF / GO AROUND

Toil OIL TEMPERATURE

TPU TRANSIENT PROTECTION UNIT

TR TRANSFORMER RECTIFIER

TRA THRUST RESOLVER ANGLE (BOEING)

TRA THROTTLE RESOLVER ANGLE (AIRBUS)

TRAS THRUST REVERSER ACTUATION SYSTEM

TRDV THRUST REVERSER DIRECTIONAL VALVE

TRF TURBINE REAR FRAME

TRPV THRUST REVERSER PRESSURIZING VALVE

TRSOV THRUST REVERSER SHUT-OFF VALVE

TSI TIME SINCE INSTALLATION (HOURS)

TSN TIME SINCE NEW (HOURS)

UER UNSCHEDULED ENGINE REMOVAL

UTC UNIVERSAL TIME CONSTANT

VAC VOLTAGE, ALTERNATING CURRENT

VBV VARIABLE BLEED VALVE

VDC VOLTAGE, DIRECT CURRENT

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Training Manual LEAP-1B

ABBREVIATIONS MEANING DEFINITION

VDT VARIABLE DIFFERENTIAL TRANFORMER

VIB VIBRATION

VLV VALVE

VRT VARIABLE RESISTANCE TRANSDUCER

VSV VARIABLE STATOR VANE

WAI WING ANTI-ICE

WDM WATCHDOG MONITOR

Wf WEIGHT OF FUEL OR FUEL FLOW

WFM WEIGHT OF FUEL METERED

WOW WEIGHT ON WHEELS

WTAI WING THERMAL ANTI-ICING

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ENGINE GENERAL

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Training Manual LEAP-1B
621-2-720000-07

On-Condition Maintenance Concept


Identify and Locate
The engine uses all modern maintenance techniques to
anticipate problems:
- physical parts/engine system inspections,
- borescopic inspection,
- particle analysis,
- engine vibration monitoring,
- engine health condition & performance trend monitoring,
- Built-In Test (BIT) troubleshooting analysis.

Purpose
The engine is designed in accordance with a preventive
maintenance concept called "on-condition maintenance". This
primary maintenance concept provides inspections or tests to
determine the condition of units, systems, or portions of structure
with regards to continued serviceability. There is therefore no
need for scheduled overhaul on accessories or engine modules.
The maintenance on accessories or engine modules will be
decided based upon their actual condition.

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On-Condition Maintenance Concept

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Training Manual LEAP-1B
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Performance and Limits


The LEAP-1B engine is a two-spool axial flow turbofan. The Low
Pressure (LP) and High Pressure (HP) rotors turn in the
clockwise direction After Looking Forward (ALF).

Rotating speeds and limits are :


- Low Pressure rotor (N1) (100%): 4397 rpm,
- High Pressure rotor (N2) (100%): 17167 rpm,
- Maximum N1 (104,3 %) and maximum N2 (117,5 %)

Exhaut Gas Temperature (EGT) limits are:


- Maximum continuous: 1013°C,
- Maximum takeoff : 1038°C,
- Ground start: 750°C.
Engine deterioration is directly related to engine hot section time
& temperature (EGT) operation. Rapid temperature transients
also increase the deterioration rate of hot parts.

Corner point ambient temperature (at sea level):


Ambient temperature impacts the EGT levels. Below the corner
point temperature, at a given rating, engine thrust is maintained
and the EGT increases with ambient temperature. Above the
corner point temperature, the EGT level is maintained and the
engine thrust decreases with ambient temperature.

Unless otherwise specified, the cornerpoint temperature is


defined as:
- 15°C above the ISA standard day temperature (ISA + 15°C)
for the Takeoff Bump (TOB), Maximum Takeoff (MTO) and
Maximum Go-Around (MGA) ratings,
- 10°C above the ISA standard day temperature (ISA + 10°C)
for the Maximum Continuous (MCT) and Maximum Climb
(MCL) ratings.

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Training Manual LEAP-1B
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Performance and Limits

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Training Manual LEAP-1B
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Maintenance - Borescope Inspection Ports


The borescope ports are on the engine external cases. Purpose
Borescope Inspection (BSI) port locations are located on the There
are 21 borescope ports identified from A to V. The two
right-hand side (around 4 o'clock) of the engine with one left-
additional ports available when the igniter plugs are removed are
hand side at the combustion chamber port. All ports are fitted not
identified.The borescope ports give access to the engine
with plugs except for the Low Pressure Compressor (LPC) where internai
parts to check their condition during scheduled and non
there is no plug. schedule
inspections. The borescope ports also give access for
If necessary for Combustion Section and High Pressure Turbine the
rework of the blade leading or trailing edge using boro-
Section Stage One Nozzle Leading Edge Detailed Inspection, it blending
tools.
is possible to remove the two igniter plugs to use these two ports
that are not labelled with letter as the regular ports. Port D
that needs more time to get access is specifically used to
blend
the leading edge of blisk 1 while port C (quick access) is
Low Pressure Compressor (LPC):
dedicated for borescope of blisk 1.
The 2 ports (A and B) are located at 3 o'clock through the fan
flow path fairing.

High Pressure Compresser (HPC):


The 10 ports (C to L) are located between 3 and 5 o'clock at
each HPC stage except for the stage one where there are two
ports and stage 10 where there is no port.
NOTE: For engine ESN 602 372 and before, a port M was
available.

Combustion section:
The 2 ports for the combustion chamber are:
- N at 1 o'clock,
- 0 at 11 o'clock.

High Pressure Turbine (HPT):


The 2 ports (P and Q) are located at 3 o'clock.

Low Pressure Turbine (LPT):


The 5 ports (R, S, T, U and V) are located at 4 o'clock.

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Maintenance - Borescope Inspection Ports

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Mechanical Arrangement
The LEAP-1B engine consists of:
- the Low Pressure (LP) rotating system (N1),
- the High Pressure (HP) rotating system (N2),
- 5 main bearings,
- 3 sumps,
- 2 structural frames,
- the Turbine Rear Vane (TRV),
- the accessory drives.

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Mechanical Arrangement

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Modular Breakdown
Identify and Locate
The LEAP-1B is a modular concept engine.

There are 3 Major Modules (MM):


- the fan major module,
- the core engine major module,
- the Low Pressure Turbine (LPT) major module.

The 3 MM are divided into 18 Minor modules (Mm).

The accessory drive module is not considered as a Major


Module; it is made of two Minor modules.

Purpose
With this modular concept, it is possible to replace a damaged
minor or major module.
This enables a more efficient maintenance of the engine and
improves the Turn Around Time (TAT).

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Modular Breakdown

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Mandatory Maintenance - Life-Limited Parts


Identify and Locate DISK, LP
TURBINE STAGE 2
Airworthiness limitations specify that some rotating and static DISK, LP
TURBINE STAGE 3
engine parts must be removed from service and discarded DISK
STUBSHAFT STAGE 4 LPT
before a specified life limit is achieved. They are called Life- DISK, LP
TURBINE STAGE 5
Limited Parts (LLP). SHAFT-LP
TURBINE
The life limit is given in the ESM Chapter 05 for each concerned
part number according to engine rating. The operators must keep
STATIONARY PARTS :
a correct record of cycles for each part serial number. HPT Case

COMBUSTION CASE ASSEMBLY


Purpose
A cycle is defined as:
- A flight that has a start, takeoff, landing, and shutdown
- A flight consisting of a takeoff and landing (no engine
shutdown and restart)
- A touch-and-go landing or simulated touch-and-go landing
(no weight on wheels) for pilot training.

ROTATING PARTS:
DISK, FAN
SHAFT, LP COMPRESSOR
SPOOL, LP COMPRESSOR
Compressor Rotor Stage 1 Blisk
Compressor Rotor Stage 2 Blisk
Compressor Rotor Stage 3-4 Blisk
Compressor Rotor Stage 5 Blisk
Compressor Rotor Stages 6-10 Spool
Impeller Tube Support
Rotating Seal
Forward Outer Seal
HPT Rotor Stage 1 Disk
HPT Rotor Mid Seal
HPT Rotor Stage 2 Disk
HPT Aft Rotating Seal
DISK, LP TURBINE STAGE 1
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Mandatory Maintenance - Life-Limited Parts

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Engine Sumps & Bearings


Identify and Locate
The 2 engine rotors are supported by 5 bearings, identified from
No.1 (at the front) to No.5 (at the rear) and located inside 3
different sumps (A to C).

No.1 roller bearing, No.2 ball bearing and No.3 ball and roller
bearings are inside sump A.

No.4 roller bearing is inside sump B, between the hub of the


Turbine Center Frame (TCF) and the rear shaft of the High
Pressure Turbine (HPT).

No.5 roller bearing is inside sump C, between the No.5 bearing


support and the shaft of the Low Pressure Turbine (LPT).

Sump B and sump C are located inside the Turbine Center


Frame (TCF).

Purpose
There are 2 categories of bearings:
- the ball bearings which take up axial and radial loads,
- the roller bearings which take up only radial loads.

The Low Pressure Rotor (N1) is supported by two roller bearings


(No.1 and No.5) and one ball bearing (No.2).

The High Pressure Rotor (N2) is supported by one roller bearing


and one ball bearing (No.3) and one more roller bearing (No.4).

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Engine Sumps & Bearings

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Sump Seals
Identify and Locate
Forward sealing of vented sump A is achieved with a Segmented
Radial Seal (SRS) composed of a carbon and a labyrinth seal.
An intermediate classic abradable/labyrinth air/oil seal is located
upstream No.3 bearing and an SRS ensures the aft sealing
downstream.

Sealing of non-vented sump B is achieved by an


abradable/labyrinth air/oil seal upstream and an SRS
downstream.

Sealing of non-vented sump C is achieved with an SRS


upstream and an abradable/labyrinth air/oil seal downstream.

Purpose
The sump seals prevent oil leaks from the engine sumps.

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Sump Seals

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Training Manual LEAP-1B

AIR INLET SECTION

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Air Inlet Section - General


Identify and Locate
The air inlet section is located behind the air inlet cowl, at the
front of the engine.

Purpose
The main purposes of the air inlet section are to:
- provide the primary and secondary airflows,
- enclose the fan and booster module,
- support the fan and booster module, through the No.1 and
No.2 bearing support module,
- support the front of the High Pressure Compressor (HPC)
section by the fan frame module,
- support the accessory drives through engine mount fittings
and links,
- provide attachment to the forward mount and the thrust links,
- provide structural rigidity at the front of the engine,
- support various powerplant and engine system accessories,
- minimize the noise levels of the fan area,
- support the air inlet cowl,
- ensure fan blade containment.

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Air Inlet Section - General

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Air inlet section - Interface


Interfaces
Rear interface (static parts):
The air intake is bolted on the fan case front flange.
The High Pressure Compressor (HPC) forward flange is bolted to
the rear inner flange of the air inlet section.

Rear interface (rotating parts):


The rear end of the Low Pressure Compressor (LPC) shaft is
connected to the Low Pressure Turbine (LPT) shaft through
splines and a slotted nut.

The air inlet section is connected to the aircraft pylon through the
thrust bars and forward mount.

The Accessory GearBox (AGB) and the Transfer GearBox (TGB)


are attached to the fan frame module.

Functional Description
The air inlet section includes:
- the fan case module,
- the fan frame module,
- the fan and booster module,
- the No.1 and No.2 bearing support module.

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Air inlet section - Interface

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Air inlet section - Operation


Operation
The Low Pressure Compressor (LPC) is driven by the Low
Pressure Turbine (LPT) shaft and its rotation provides:
- the High Pressure Compressor (HPC) with compressed air
through the primary airflow,
- the powerplant with engine thrust through the secondary
airflow path.

The inner part of the fan blades accelerates the air for the
primary airflow path.
The outer part of the fan blades accelerates the air for the
secondary airflow path.

In the primary airflow path, the fan and booster module provides
kinetic energy and then diffuses the air to increase the pressure.
The air is accelerated by the 3 rows of rotating blades. Then, it is
diffused by the rows of vanes which convert the velocity into a
pressure increase.

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Air inlet section - Operation

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Fan and Booster Components


Identify and Locate -
evacuates the hot air coming from the anti-ice system in the
The front spinner cone is located at the front of the engine, at the
primary flow and avoids ice accumulation at the flow splitter
front of the platform front shroud.
fairing tip.

The platform front shroud is located between the front spinner


cone and the fan blades.

The 18 fan blades are located between the platform front shroud
and the splitter fairing.

The fan blade platforms are located between the fan blades.

The splitter fairing is located behind the fan blades at the primary
and secondary airflows separation.

Purpose
The front spinner cone:
- directs and provides a smooth aerodynamic airflow to feed
the fan stage,
- reduces icing phenomenon and noise level.

The platform front shroud:


- provides a smooth aerodynamic surface for the airflow,
- receives the fan blade balance weights,
- holds in place the fan blades platforms.

The fan blades provide kinetic energy to the airflow by increasing


the airflow pressure and velocity.

The fan blade platforms provide a smooth aerodynamic surface


for the airflow.

The splitter fairing:


- separates the primary and secondary airflows,

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Fan and Booster Components

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Fan Blades and Platforms


Interfaces
Specific Training Points
Each fan blade is installed in a fan disk slot with:
Use the indent marks on the fan disk to locate the fan blades
- A composite spacer to keep the blade in the correct radial
No.1 and No.5.
position,
Use Puller - Fan Blade Spacer .
- A fan blade Iock in the front location to keep the blade in the
correct axial position.
WARNING: USE TWO PERSONS TO DO THIS PROCEDURE.
- The contact with the booster spool to complete the axial
ONE PERSON REMOVES THE FAN BLADES WHILE THE
position on the rear side.
OTHER HOLDS THE FAN AND IT WILL NOT TURN. IF THE

FAN TURNS, INJURIES CAN OCCUR.


The fan blades are separated circumferentially by the fan blade
platforms and radially by the fan disk shields.
The fan blade platforms are in contact with the fan blades, are
maintained in place by the booster spool on the rear and the
platform front shroud on the front. To reduce fretting vulnerability,
wear strips are added to surfaces in contact with the platform
front shroud and the Fan Disk.

Functional Description
The fan blades are solid, wide chord, 3D-designed parts.
They are made of 3D woven composite material and have a
titanium leading edge.

To reduce fretting vulnerability on fan blades, wear strips are


added to surfaces in contact with:
- the fan disk,
- the platforms,
- the fan blade lock,
- the booster spool.

The fan blade platforms are made of composite.


To reduce fretting vulnerability on fan blade platforms, wear
strips are added to surfaces in contact with the booster spool and
the platform front shroud.

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Fan Blades and Platforms

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Front Spinner Cone and Platform Front Shroud


Interfaces -
Check that all the barrel nuts are properly positioned with the
The rear flange of the front spinner cone is attached to the
key positioner 956A6071 before installing the Platform Front
platform front shroud with 9 radial screws and 9 slave cupper
Shroud.
washers.

CAUTION: MAKE SURE THAT THE FRONT SPINNER CONE


The rear flange of the platform front shroud is attached to the fan
DOES NOT FALL DOWN AFTER YOU REMOVE THE
disk with 18 axial screws and captive barrels nuts. It is in contact
SCREWS. DAMAGE TO THE FRONT SPINNER CONE CAN
with the fan blade platforms.
OCCUR.

The platform front shroud has provisions for the installation of the
fan blade balance weights.

Functional Description
The front spinner cone is an aerodynamic fairing. It is made of
anodized aluminum alloy.
The platform front shroud is made of titanium.

Specific Training Points


For removal and installation of the front spinner cone, use the
tool 956A8670.

- To install the platform front shroud on the fan disk, there is


an indent hole on the outer surface of the platform front
shroud that shall face the fan blade number 1; note that there
is a radially offset hole among the 18 holes that secure the
platform front shroud to the fan disk.

- To install the front spinner cone on the platform front shroud,


the same indent hole shall face the indent hole of the front
spinner cone; note that at this location, there is one
circumferentially offset hole among the 9 holes that secure the
front spinner cone to the platform front shroud.

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Front Spinner Cone and Platform Front Shroud

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Splitter Fairing
Interfaces
The splitter fairing is attached to:
- the No.1 Low Pressure Compressor (LPC) stator flange of
the booster by 36 axial bolts,
- the path intermediate shroud sectors by 10 radial screws.

The splitter fairing receives hot air from the High Pressure
Compressor (HPC) stage 7 for anti-icing protection.

Functional Description
The splitter fairing is a one-piece titanium part and includes:
- 6 machined holes for the connection with the anti-ice supply
tubes,
- 172 notches under the leading edge to exhaust HPC stage 7
anti-icing air into the primary airflow.

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Splitter Fairing

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Fan Case Module Components


Identify and Locate
The acoustic shroud located between the air intake and the fan
blades.
The abradable assembly is located radially in line with the fan
blades on the fan case inner surface.
6 aft acoustic panels are located downstream of the abradable
assembly.

Purpose
The acoustic shroud reduces noise while providing a smooth
aerodynamic surface for the airflow.

The abradable assembly increases the airflow efficiency by


minimizing the clearance between the fan blade tips and the fan
case.

The 6 acoustic panels reduce noise while providing a smooth


aerodynamic surface for secondary airflow.

The fan case module components are located aft of the air intake
and includes the acoustic shroud, the abradable assembly and 6
acoustic panels. It reduces noise and increases the airflow
efficiency.

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Fan Case Module Components

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Acoustic Shroud
Interfaces
The acoustic shroud is attached to the forward inner surface of
the fan case with 13 brackets and bolts. The two brackets
located at 12 and 6 o'clock feature two holes used for the two
pins to position the acoustic shroud during installation in the fan
case.

Functional Description
The acoustic shroud is a one-piece barrel, made of honeycomb
and carbon fiber skin.

Specific Training Point


2 persons are required for the manipulation of the acoustic
shroud as the part is made of one piece of a large diameter and
is fragile.

WARNING: THE FAN CASE FORWARD ACOUSTIC SHROUD


IS HEAVY. IT IS NECESSARY FOR TWO PERSONS TO LIFT
THE FAN CASE FORWARD ACOUSTIC SHROUD.
INJURY TO PERSONS AND DAMAGE TO EQUIPMENT CAN
OCCUR.

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Acoustic Shroud

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Aft Acoustic Panel


Interfaces
Each acoustic panel is attached to the inner surface of the fan
case with 3 bolts and to the inner surface of the fan frame shroud
with 3 bolts.

Functional Description
The acoustic panels are made of honeycomb and carbon fiber
skin. RTV sealant is used between the aft acoustical panels.

Specific Training Points


WARNING: USE EYE PROTECTION WHEN YOU CUT
MATERIAL OR PARTS. THE PARTICLES CAN CAUSE
DAMAGE TO YOUR EYES.

WARNING: BE CAREFUL WHEN YOU USE SHARP OR


POINTED TOOLS. FAILURE TO DO SO CAN CAUSE INJURY
TO PERSONS.

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Aft Acoustic Panel

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Fan Frame Module Components


Identify and Locate
The Outlet Guide Vanes (OGVs) are located between the fan The
shroud segments support the struts and discharge VBV air.
frame shroud (outer diameter) and the fan hub (inner diameter). The
common function to all these parts and to the OGV platforms
They are evenly distributed over the circumference of the fan is to
provide a smooth aerodynamic surface for the secondary
hub.
airflow.

The OGV set includes 38 OGVs and 2 OGV struts:


- OGV Strut No.1 is located at 12 o'clock,
- OGV Strut No.5 is located at 6 o'clock.

The OGV platforms are located between the OGVs on the fan
frame shroud.

The 5 segment shrouds form the central shroud of the engine kit.
They are located between the fan hub outer flanges and the
struts.

Purpose
The OGVs:
- direct the secondary airflow,
- provide redundant radial support between the fan frame
shroud and the fan hub.

The OGV struts:


- the strut 5 is hollow and houses the radial drive shaft which
links the internal gear box and the transfer gear box,
- direct the secondary airflow,
- provide redundant radial support between the fan frame
shroud and the fan hub.

The struts panels:


- house and protect tubings and harness and engine anti-ice
valve (for inlet cowl),
- direct the secondary airflow.

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Fan Frame Module Components

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Outlet Guide Vanes and Platforms


Interfaces NOTE:
Depending on the OGV location, it may be required to
The 38 regular Outlet Guide Vanes (OGV) and the 2 OGV struts
remove the fan blades and the flowpath fairings.
are attached to the fan frame shroud with 4 radial bolts.
The regular OGVs are attached to the fan hub with 2 radial bolts
and 2 axial bolts.
OGV strut No.1 is attached with 3 radial bolts and 2 axial bolts.
OGV strut No.5 is attached to the fan hub with 6 radial bolts.

The regular OGVs and the OGV struts are separated by:
- an OGV platform on their outer airfoil section,
- an OGV seal on their inner airfoil section.

The OGV platforms are in line with:


- the acoustic panels at the front,
- the fan frame flowpath fairings and the Surface Air Cooling
Oil Cooler (SACOC) surfaces at the rear.

Functional Description
There are 34 OGV's in aluminum (with black paint) and two
OGV's on either side of the 12 o'clock OGV strut which are in
titanium (not painted).

The 2 OGV struts (No.1, No.5) are made of titanium.


OGV strut No. 5 houses the Radial Drive Shaft (RDS).

Specific Training Points


CAUTION : Remove the OGVs one at a time. Do not remove two
or more OGVs in a row. Damage to the engine can occur.

NOTE: There are three different Removal/installation procedures


depending on the location of the OGV's.

NOTE: The inter OGV seals must be replaced at each OGV


removal.

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Outlet Guide Vanes and Platforms

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Segment Shrouds and Fan Frame Strut Panels


Interfaces CAUTION:
MAKE SURE THAT YOU HOLD THE SEGMENT
The front flange of the central shroud is attached to the outer SHROUD
WHILE YOU REMOVE THE LAST SCREWS. THE
flange of the fan hub. SHROUD
CAN FALL AND DAMAGE CAN OCCUR.
The rear flange of the central shroud is in contact with the front
flange of the inner fixed structure of the Thrust-Reverser (T/R). NOTE: to
remove a segment shroud, loosen but do not remove
The 5 segment shrouds of the central shroud are retained and the
screws that secure the VBV ducts to the segment shroud.
screwed on the retainer ring. 2 consecutive segment shrouds are
linked by a titanium junction shroud fitting.
The central shroud supports 8 VBV ducts and the duct of the
Low and High Pressure Turbine Active Clearance Control
(LPTACC & HPTACC) systems.

Each fan frame strut panel is secured on the outer diameter to an


outer fitting and on the inner diameter to a strut pad.
The forward side of the upper panels is mounted on the aft side
of the OGV strut 1.
The forward side of the lower panels is mounted on the aft side
of the OGV strut 5.

Functional Description
The central shroud includes 5 titanium segment shrouds. The
segments shrouds are numbered from 1 to 5 : Aft looking forward
and turning clockwise, nbr 1 segment shroud is between 12 and
1 o'clock.

Each fan frame strut panel includes 2 titanium panels.

Specific Training Points


NOTE: It might be difficult to install all the right-hand side
segment shrouds if they are tighten one by one; in such a
case,wait until you have positioned all the shrouds before you
apply the torque.

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Segment Shrouds and Fan Frame Strut Panels

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HIGH PRESSURE
COMPRESSOR SECTION

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High Pressure Compressor Section


Identify and Locate
The High Pressure Compressor (HPC) section is located
between the air inlet section and the combustion section.

Purpose
The HPC section increases the pressure of the primary airflow
for combustion and provides air for cooling and for customer
bleed.

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High Pressure Compressor Section

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High Pressure Compressor Section - Details 1/2


Interfaces
Mechanical interfaces:
- the High Pressure Compressor (HPC) rotor assembly is
connected to the Inlet GearBox (IGB) (front) and to the High
Pressure Turbine (HPT) rotor assembly (rear),
- the HPC front stator assembly is attached to the fan frame,
- the HPC rear stator assembly is attached to the Combustor
Diffuser Nozzle (CDN) case.

The HPC section interfaces with compressor control system


parts which operate the Inlet Guide Vanes (IGV) and the 4
stages of Variable Stator Vanes (VSV's).

The HPC section is connected to various bleeds to supply the


following with air:
- the engine air system,
- the customer bleeds,
- the nacelle anti-ice system,
- the engine compressor control.

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High Pressure Compressor Section - Details 1/2

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High Pressure Compressor Section - Details 2/2


Operation
The High Pressure Turbine (HPT) rotor assembly provides
rotation to the High Pressure Compressor (HPC) rotor assembly.

Each blade stage of the HPC rotor assembly increases the


velocity of the airflow coming from the air inlet section to feed the
combustion section.

The corresponding vane stages of the front and rear stator


assemblies straighten and direct the airflow to the next higher
stage, while converting velocity into static pressure.

The HPC operation is optimized by the Inlet Guide Vanes (IGV)


and the Variable Stator Vanes (VSV). The IGVs and VSVs are
axially opened when the HPC rotor speed increases and closed
when the HPC rotor speed decreases.

Functional Description
The HPC section includes:
- the HPC rotor assembly,
- the HPC front stator assembly,
- the HPC rear stator assembly.

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High Pressure Compressor Section - Details 2/2

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COMBUSTION SECTION

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Combustor Diffuser Nozzle Assembly


Identify and Locate
The Combustor Diffuser Nozzle (CDN) assembly is located
between the High Pressure Compressor (HPC) section and the
High Pressure Turbine (HPT) section.

Purpose
The CDN assembly mixes fuel and air coming from the HPC
section for efficient and uniform combustion.

The CDN assembly also provides the structural load path


between the rear HPC stator case and the HPT stator case.

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Combustor Diffuser Nozzle Assembly

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Combustor Diffuser Nozzle Assembly - Details 1/2


Interfaces
The forward flange of the Combustor Diffuser Nozzle (CDN)
assembly is attached to the aft flange of the High Pressure
Compressor (HPC) with 88 bolts and nuts.
The aft flange of the CDN assembly is attached to the forward
flange of the High Pressure Turbine (HPT) with 14 bolts and
nuts.

The CDN assembly interfaces with the engine air system, the
fuel nozzles, the ignition system igniters, the HPC rotor through
the Compressor Discharge Pressure (CDP) air seal and the
borescope ports, the MTC valve pads and the HPC rear stator
assembly.

Functional Description
The CDN assembly includes:
- the combustor case assembly,
- the combustion chamber assembly.

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Operation
The airflow coming from the High Pressure Compressor (HPC)
section enters the combustion section through the Outlet Guide
Vanes (OGV) that axially direct the airflow towards the diffuser.
The diffuser reduces the velocity of the airflow while increasing
the static pressure. Then the airflow is directed to the radial
mixer where it is mixed with the fuel coming from the fuel
nozzles.

This homogeneous fuel/air mixture burns in the combustion


chamber and produces high energy gases which are directed to
the High Pressure Turbine (HPT) section through the inner and
outer liners.

The HPC discharge airflows from the diffuser to the space


between the inside surface of the Combustor Diffuser Nozzle
(CDN) case and the inner and outer baffles. This airflow cools
the combustion chamber via the cooling holes located in the
inner and outer liners and baffles.

It cools HPT nozzles stage 1.

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Combustion Section - Safety Precautions


These safety precautions are for information only.
Refer to AMM procedures.

WARNING:
Obey the instructions in the procedure to close the thrust
reversers. If you do not obey the instructions, injuries to persons
and damage to equipment can occur.
Obey the instructions in the procedure to open the thrust
reversers. If you do not obey the instructions, injuries to persons
and damage to equipment can occur.
Do the deactivation procedure for the thrust reverser to prevent
the operation of the thrust reverser. Accidental operation of the
thrust reverser can cause injuries to persons or damage to
equipment.

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TURBINE SECTION

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Turbine Section
Identify and Locate
The turbine section is located at the rear of the engine, behind
the combustion section.

Purpose
The turbine section drives the Low Pressure (LP) and High
Pressure (HP) compressor rotors:
- the High Pressure Turbine (HPT) extracts the energy from
the hot gases to drive the High Pressure Compressor (HPC)
rotor,
- the Low Pressure Turbine (LPT) extracts the energy of
gases from the HPT to drive the fan and booster.

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Turbine Section

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Turbine Section - Interface


The front side of the turbine section is bolted to the aft flange of
the Combustor Diffuser Nozzle (CDN).
The rear side of the turbine section is bolted to the Primary
Nozzle Assembly on the aft outer flange and on the Primary Plug
Assembly on the aft inner flange.

The High Pressure Turbine (HPT) stage 1 nozzle assembly is


bolted to the CDN inner flange.
The HPT stage 1 disk is bolted to the High Pressure Compressor
(HPC) rotor assembly.
The Low Pressure Turbine (LPT) shaft is connected to the Low
Pressure Compressor (LPC) shaft through splines.

The HPT case & stage 2 nozzle assembly and the Turbine
Center Frame (TCF) interface with the air system for cooling.
The TCF provides ports and location for EGT sensor mounting.

The turbine section is connected to the aircraft pylon.

The Turbine Rear Vane (TRV) interfaces with:


- the oil system for sump B and sump C lubrication,
- the drain system for oil leakage draining,
- the air system for bleed exhaust.

The turbine section receives hot and pressurized gases from the
combustion section and delivers them to the exhaust section.

Interface
The Center Vent Tube Extension (CVTE)

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Turbine Section - Interface

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Turbine Section - Functional Description


Functional Description
The turbine section includes:
- the 2-stage High Pressure Turbine (HPT),
- the 5-stage Low Pressure Turbine (LPT),
- the HPT stage 1 nozzle assembly,
- the HPT stage 2 rotor assembly,
- the HPT case & stage 2 nozzle assembly,
- the Turbine Center Frame (TCF) assembly,
- the No.5 bearing support module,
- the LPT stage 1 nozzle assembly,
- the LPT shaft,
- the LPT rotor and stator,
- the Turbine Rear Vane (TRV).

Borescope inspection ports are provided for internal inspection of


the HPT rotor blades, HPT nozzle guide vanes, LPT rotor blades
and LPT nozzle guide vanes.

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Turbine Section - Functional Description

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Turbine Section - Safety Precautions


These safety precautions are for information only.
Refer to AMM procedures.

CAUTION:
The last low pressure turbine stage blades are made with tial, a
material which is very light but brittle at room temperature. Do
not hit the stage 5 LPT blades with a tool; do not try to turn the
low pressure rotor by touching the stage 5 LPT blades with the
hands or damage may occur to the blades; use the fan blades to
rotate the LP rotor.

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Turbine Section - Safety Precautions

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Turbine Section - Operation


Operation
The turbine rotor stages extract the rotational energy from the
combustion gases. The corresponding nozzle stages direct the
flow to the next rotor stage.

The High Pressure Turbine (HPT) rotor (N2) transmits the


rotational energy to the High Pressure Compressor (HPC) rotor
assembly. The Low Pressure Turbine (LPT) rotor (N1) transmits
the rotational energy to the fan and booster section.

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Turbine Section - Operation

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Turbine Section - Safety Precautions


These safety precautions are for information only.
Refer to AMM procedures.

WARNING:
Obey the instructions in the procedure to close the thrust
reversers. If you do not obey the instructions, injuries to persons
and damage to equipment can occur.
Obey the instructions in the procedure to open the thrust
reversers. If you do not obey the instructions, injuries to persons
and damage to equipment can occur.
Do the deactivation procedure for the thrust reverser to prevent
the operation of the thrust reverser. Accidental operation of the
thrust reverser can cause injuries to persons or damage to
equipment.

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ACCESSORY DRIVES
SECTION

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Accessory Drives - General


Identify and Locate
The accessory drive section is located at the front of the engine,
on the fan and booster module. It includes:

- the Accessory GearBox (AGB) located on the fan frame,


between 6 and 8 o'clock,

- the Transfer GearBox (TGB) located on the fan frame


module and the AGB rear face at 6 o'clock,

- the Inlet GearBox (IGB) and No.3 bearing assembly located


in the forward sump of the engine,

- the Radial Drive Shaft (RDS) located between the IGB and
the TGB,

- the Transfer Shaft (TS) located between the TGB and the
AGB.

Purpose
During engine start, the accessory drive section provides rotation
from the Pneumatic Air Starter (PAS) to the High Pressure (HP)
rotor.

When the engine is operating, the accessory drive section


provides rotation to the engine and aircraft accessories.

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Accessory Drives - General

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Accessory Drives - Interface


The Accessory GearBox (AGB) is attached to the fan frame
through 4 links:
The Transfer Shaft (TS) is connected to the TGB and to the
- Link 1 (upper) is a stirrup with a spherical bearing and a
AGB.
mount axis attached to the AGB housing lugs,
- Link 2 (lateral) is an axial link with a spherical bearing and a
mount axis attached to the AGB housing lug,
- Link 3 (lower) is a link with a spherical bearing and a mount
axis attached to the AGB housing lugs,
- Link 4 (middle) is a central damper swaged on the AGB
housing.

6 engine and aircraft accessories are secured to the AGB:


- the Pneumatic Air Starter (PAS),
- the Oil Lubrication Unit (OLU),
- the Hydraulic Pump (HP),
- the Permanent Magnet Alternator (PMA),
- the Main Fuel Pump (MFP),
- the Integrated Drive Generator (IDG).

The AGB provides mounting interfaces for the Oil Pressure and
Temperature (OPT) sensor and the core speed (N2) sensor.

The Transfer GearBox (TGB) is attached to the fan frame and to


the AGB with 4 bolts. It is centered by two locating pins.

The Inlet GearBox (IGB) and the No.3 bearing housing are
attached to the fan frame assembly with 15 nuts.
The horizontal bevel gear of the IGB is connected to the High
Pressure Compressor (HPC) front shaft by splines. The pinion
bevel gear is connected to the Radial Drive Shaft (RDS) by
splines.

The RDS is connected to the IGB and No.3 bearing assembly


and to the TGB.

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Accessory Drives - Interface

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Manual Control Cover


Identy and Locate
The manual control cover is located on the front face of the
Accessory Gear Box (AGB) between the Integrated Drive
Generator (IDG) and the Pneumatic Air Starter
(PAS).
The manual control cover is in the 8 o'clock position (aft looking
forward).

Purpose
The manual control cover gives access to AGB spur gear L3 to
rotate or to lock the high pressure rotor (N2) during maintenance
operations.
Interfac
The manual control cover is installed on the AGB front cover with
one O-ring and three screws.

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Manual Control Cover

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Accessory Gearbox Rotating Seals - General


Identify and Locate
There are 4 different rotating seals installed on the Accessory
Gearbox.

3 rotating seals are located on the AGB front face:


- at the Engine Driven Pump (EDP) pad,
- at the manual control pad,
- at the Integrated Drive Generator (IDG) pad.

A rotating seal is located on the AGB rear face:


- at the Main Fuel Pump (MFP) pad.

Purpose
The AGB rotating seals prevent fluid mixture and leakage around
the AGB rotating shafts.
Interfac
The rotating seals are the interface between the gears, the shafts
and the AGB housing and front cover. They are kept in position
by retainer rings.

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Accessory Drives - Safety Precautions


These safety precautions are for information only.
Refer to AMM procedures.

CAUTION:
Do not let oil get on the engine or other components.
Immediately clean the oil when it falls on them. Oil can cause
damage to equipment.

WARNING:
Move the transfer gearbox assembly slowly to prevent damage
to the equipment and the gearbox. The transfer gearbox
assembly weighs 34,1 pounds (15,5 kg); injuries to persons and
damage to equipment can occur.
Do not let the oil stay on your skin. You can absorb poisonous
materials from the oil through your skin.
Do not let hot oil get on you. Put on clothes, glasses, and other
equipment for protection, or let the engine become cool. Hot oil
can burn you.
Do not open the oil system until the pressure goes to zero. The
pressure goes to zero approximately 5 minutes after an engine
stops. A pressurized oil system can release a spray of hot oil that
can burn you.
Be careful when you work on the engine parts after the engine is
stopped. The engine parts can stay hot for almost one hour. Do
not touch hot parts without applicable gloves. Hot parts can
cause injuries to persons.

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