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CUM

Data
Part No Sum - Good Sum - Sum - Actual Sum - Sum - Actual Sum - Part wt
Qty Rejection Qty Qty Theoretical Consumption
Consumption in Kg-(A)
In Kg-(A)

1100408/C RE 720 0 720 2.25 2.42


11345K0LAD003 2293 7 2300 105.80 106.24
1207R0150 REA 920 0 920 5.89 5.54
15421-KSP-9102 1104 0 1104 4.64 4.68
19625K0JAN00 2870 10 2880 40.32 40.24
340A0006563A 2559 1 2560 66.56 60.36
6799032340A0 1102 2 1104 128.06 127.81
91301K0NAD001 2078 226 2304 5.07 4.70
Beading cowl t 1262 18 1280 35.84 35.88
BF0511A001AN 2934 10 2944 54.46 54.93
Boot control re 10836 0 10836 125.16 125.47
G4041730_Tube 539 9 548 89.87 91.14
K4140150 BOOT 1250 10 1260 40.32 40.31
N6160570 BOO 16 26 42 1.26 0.83
N9142240 BOOT 1970 54 2024 113.34 113.48
NF160740 BOO 1606 25 1631 114.17 107.94
P6140230 Boot 1872 20 1892 68.11 68.06
U262 BEADING 3515 19 3534 45.94 45.47
Total Result 39446 437 39883 1047.06 1035.50

Page 1
CUM

Sum - OK Prod Sum - ReJ Sum - Total Sum - Sum - Sum - Finished
Value -Rs Value Rs Value Rs Compound ReJection kg's
@100% @100% @100% Cost-Nov'2022 Value due To
(Value) Sensor
Problem

1130.40 0.00 1130.40 512.27 0.00 1.84


37490.55 114.45 37605.00 20095.30 0.00 92.00
11306.80 0.00 11306.80 3412.86 0.00 3.04
7529.28 0.00 7529.28 1728.18 0.00 2.65
22673.00 79.00 22752.00 16923.33 0.00 23.04
23466.03 9.17 23475.20 10731.40 0.00 58.37
29478.50 53.50 29532.00 22856.26 0.00 114.82
5049.54 549.18 5598.72 2006.10 0.00 1.96
22261.68 317.52 22579.20 13249.41 0.00 24.32
21095.46 71.90 21167.36 9766.00 0.00 51.08
39551.40 0.00 39551.40 25595.88 0.00 92.11
33137.72 553.32 33691.04 16298.57 0.00 80.28
14125.00 113.00 14238.00 6623.74 0.00 30.74
148.32 241.02 389.34 156.99 0.00 1.01
39774.30 1090.26 40864.56 18647.03 0.00 95.13
30658.54 477.25 31135.79 22019.76 0.00 94.60
24242.40 259.00 24501.40 11183.62 0.00 59.79
19648.85 106.21 19755.06 9275.88 0.00 33.40
382767.77 4034.78 386802.55 211082.59 0.00 860.15

Cum prod 892907


Cum good 883440
Rejection % 1.04
RMC % 54.57
Yield 83.07

Page 2
FG
Data
FG Code Sum - Good Sum - Sum - Actual Sum - Sum - Part wt Sum - OK Prod
Qty Rejection Qty Qty Theoretical Value -Rs
Consumption @100%
In Kg-(A)

FGA0860098 2559 1 2560 66.56 23466.03


FGA0860101 2934 10 2944 54.46 21095.46
FGH0300039 1104 0 1104 4.64 7529.28
FGH0300073 2870 10 2880 40.32 22673.00
FGH0300082 2293 7 2300 105.80 37490.55
FGH0300089 2078 226 2304 5.07 5049.54
FGR5600018 720 0 720 2.25 1130.40
FGS0880034 1102 2 1104 128.06 29478.50
FGS0890016 920 0 920 5.89 11306.80
FGS0960018 1250 10 1260 40.32 14125.00
FGT0101356 1970 54 2024 113.34 39774.30
FGT0101358 16 26 42 1.26 148.32
FGT0370045. 3515 19 3534 45.94 19648.85
FGT0370106 539 9 548 89.87 33137.72
FGT0370154 1262 18 1280 35.84 22261.68
FGT0370156 1872 20 1892 68.11 24242.40
FGT0370161 10836 0 10836 125.16 39551.40
FGT0370232 1606 25 1631 114.17 30658.54
Total Result 39446 437 39883 1047.06 382767.77

Page 3
FG

Sum - ReJ Sum - Total Sum - Sum - Sum - Finished


Value Rs Value Rs Compound ReJection kg's
@100% @100% Cost-Nov'2022 Value due To
(Value) Sensor
Problem

9.17 23475.20 10731.40 0.00 58.37


71.90 21167.36 9766.00 0.00 51.08
0.00 7529.28 1728.18 0.00 2.65
79.00 22752.00 16923.33 0.00 23.04
114.45 37605.00 20095.30 0.00 92.00
549.18 5598.72 2006.10 0.00 1.96
0.00 1130.40 512.27 0.00 1.84
53.50 29532.00 22856.26 0.00 114.82
0.00 11306.80 3412.86 0.00 3.04
113.00 14238.00 6623.74 0.00 30.74
1090.26 40864.56 18647.03 0.00 95.13
241.02 389.34 156.99 0.00 1.01
106.21 19755.06 9275.88 0.00 33.40
553.32 33691.04 16298.57 0.00 80.28
317.52 22579.20 13249.41 0.00 24.32
259.00 24501.40 11183.62 0.00 59.79
0.00 39551.40 25595.88 0.00 92.11
477.25 31135.79 22019.76 0.00 94.60
4034.78 386802.55 211082.59 0.00 860.15

Page 4
Downtime
Data
Reason For Part No Sum - Down Sum - Planned Sum - Total Sum - Loss
Low Time Down Time Down Time Value
Productivity
No Plan 1100408/C REAR DAMPER-TAN 660 660 19895.04
91301K0NAD001 O-RING,43.5X 450 450 10497.60
Boot control relay (KA160420) 90 90 2759.40
G4041730_Tube outlet 10 10 286.91
K4140150 BOOT CANISTER-1 60 60 1356.00
N6160570 BOOT ECU 660 660 8565.48
P6140230 Boot canister-1 90 90 1631.70
#N/A 11345K0LAD003 DUCT,L COVER-1 0.00
1207R0150 REAR OIL GALLERY RUBBER SLEEVE 0.00
15421-KSP-9102 ( SCREEN OIL FILTER )-1 0.00
19625K0JAN002 SEAL,SHROUD 0.00
340A0006563A INTEGRATED PULLEY RUBBER INSERT-1 0.00
6799032340A0 TUBE OUTLET (1570254)-1 0.00
Beading cowl top R (K2180350)-1 0.00
BF0511A001ANNA RUBBER DAMPER ATHER INTERMEDIATE PY 0.00
Boot control relay (KA160420) 0.00
G4041730_Tube outlet 0.00
N9142240 BOOT CANISTER-1 0.00
NF160740 BOOT ECU 0.00
P6140230 Boot canister-1 0.00
U262 BEADING LIP TOP (P7220110)-2 0.00
Total Result 2020 2020 44992.13

Page 5
EXCEL
SL Date Shift M/C No IM Code FG Code Part No
14 44897 1 MP-06-B IM10244244 FGT0370106 G4041730_Tube
20 44897 1 MP-09-B IM10232099 FGH0300039 15421-KSP-9102
22 44897 1 MP-10-B IM10246963 FGR5600018 1100408/C RE
24 44897 1 MP-11-B IM10244426 FGT0370232 NF160740 BOO
28 44897 1 MP-13-B IM10244149 FGT0101356 N9142240 BOOT
30 44897 1 MP-14-B IM10242645 FGT0370045. U262 BEADING
32 44897 1 MP-15-B IM10244388 FGS0960018 K4140150 BOOT
34 44897 1 MP-16-B IM10247140 FGA0860101 BF0511A001AN
36 44897 1 MP-17-B IM10247120 FGA0860098 340A0006563A
39 44897 1 MP-19 IM10244376 FGT0370161 Boot control re
40 44897 1 MP-20 IM10244315 FGH0300082 11345K0LAD003
41 44897 1 MP-21 IM10244397 FGT0370156 P6140230 Boot
44 44897 1 MP-24 IM10244413 FGS0880034 6799032340A0
45 44897 1 MP-25 IM10244352 FGT0370154 Beading cowl t
46 44897 1 MP-26 IM10244312 FGH0300073 19625K0JAN00
10 44897 2 MP-04-B IM10244323 FGH0300089 91301K0NAD001
12 44897 2 MP-05-B IM10246945 FGS0890016 1207R0150 REA
14 44897 2 MP-06-B IM10244244 FGT0370106 G4041730_Tube
18 44897 2 MP-08-B IM10244151 FGT0101358 N6160570 BOO
19 44897 2 MP-09-B IM10232099 FGH0300039 15421-KSP-9102
24 44897 2 MP-11-B IM10244426 FGT0370232 NF160740 BOO
28 44897 2 MP-13-B IM10244149 FGT0101356 N9142240 BOOT
30 44897 2 MP-14-B IM10242645 FGT0370045. U262 BEADING
34 44897 2 MP-16-B IM10247140 FGA0860101 BF0511A001AN
36 44897 2 MP-17-B IM10247120 FGA0860098 340A0006563A
39 44897 2 MP-19 IM10244376 FGT0370161 Boot control re
40 44897 2 MP-20 IM10244315 FGH0300082 11345K0LAD003
41 44897 2 MP-21 IM10244397 FGT0370156 P6140230 Boot
44 44897 2 MP-24 IM10244413 FGS0880034 6799032340A0
45 44897 2 MP-25 IM10244352 FGT0370154 Beading cowl t
46 44897 2 MP-26 IM10244312 FGH0300073 19625K0JAN00

Page 6
EXCEL
Route Card No Operator NameType Compound CodTheoritical loa Finished Weigh Actual Cavity
031DEC2022 GOPAL COMP NVC/70/LM (FB 164 146.5 4
032DEV2022 BABU COMP GHA/ACM (FB) 4.2 2.4 16
047DEC2022 SANJAY COMP NVC/60/ROKI (F 3.12 2.55 144
033DEC2022 SHAHBAZ COMP 5EH/G1 (FB) 70 58 8
034DEC2022 PRADEEP KUM COMP 5JM (FB) 56 47 12
035DEC2022 SANDEV COMP 6EH/HMSI/HOSU 13 9.45 19
036DEC2022 SANKAR COMP 5JM (FB) 32 24.4 12
037DEC2022 MANJUNATH COMP BUTYL/50/U-6 18.5 17.35 32
038DEC2022 KISHORE COMP BUTYL/50/U-6 26 22.8 32
039DEC2022 PANKAJ COMP 6EH/HMSI/HOSU 11.55 8.5 63
040DEC2022 RAVINDAR COMP EP/60/MM (FB) 46 40 10
041DEC2022 COMP 5JM (FB) 36 31.6 12
042DEC2022 MUSKIDUL COMP NVC/70/LM (FB 116 104 8
043DEC2022 ARUN COMP GHA/ACM (FB) 28 19 9
044DEC2022 HIFJUR COMP ACM/70/SEAL ( 14 8 18
048DEC2022 SUMITH COMP ACM/60/SEAL ( 2.2 0.85 72
049DEC2022 COMP ACM/70/SACL ( 6.4 3.3 8
050DEC2022 PANKAJ COMP NVC/70/LM (FB 164 146.5 4
051DEC2022 PANKAJ COMP EP/60/MM (FB) 30 24 14
052DEC2022 SUMITH COMP GHA/ACM (FB) 4.2 2.4 16
053DEC2022 SANDEEP COMP 5EH/G1 (FB) 70 58 8
054DEC2022 PRASANJITH COMP 5JM (FB) 56 47 12
055DEC2022 PARVESH COMP 6EH/HMSI/HOSU 13 9.45 19
056DEC2022 SUMAN COMP BUTYL/50/U-6 18.5 17.35 32
057DEC2022 DABLU COMP BUTYL/50/U-6 26 22.8 32
058DEC2022 SUMITH COMP 6EH/HMSI/HOSU 11.55 8.5 63
059DEC2022 AYAN COMP EP/60/MM (FB) 46 40 10
060DEC2022 KARAN COMP 5JM (FB) 36 31.6 12
061DEC2022 UMESH COMP NVC/70/LM (FB 116 104 8
062DEC2022 GOWTHAM COMP GHA/ACM (FB) 28 19 9
063DEC2022 BISHNU COMP ACM/70/SEAL ( 14 8 18

Page 7
EXCEL
Run Cavity Expected Qty. Expected Shots Target Shots/ shTarget Shots/ No of Cure Cycle Time (Min
4 324.70588235 81.176470588 80 7.0588235294 68 8.5
16 1840 115 115 10 34.5 6
144 14194.285714 98.571428571 4.2857142857 8.5714285714 5 7
7 805 115 115 10 116 6
11 1012 92 92 8 92 7.5
19 1638.75 86.25 86.25 7.5 94 8
12 1380 115 105 10 105 6
32 1380 43.125 43.125 3.75 46 16
32 1380 43.125 43.125 3.75 40 16
63 5750 91.26984127 79.365079365 7.9365079365 80 7.56
10 862.5 86.25 86.25 7.5 115 8
11 948.75 86.25 75 7.5 80 8
8 552 69 69 6 69 10
8 644.10735123 80.513418903 80.513418903 7.0011668611 80 8.57
18 1461.1764706 81.176470588 81.176470588 7.0588235294 80 8.5
72 7097.1428571 98.571428571 34.285714286 8.5714285714 32 7
8 1104 138 138 12 115 5
4 324.70588235 81.176470588 81.176470588 7.0588235294 69 8.5
14 966 69 3 6 3 10
16 1840 115 115 10 34.5 6
7 805 115 115 10 117 6
11 1012 92 92 8 92 7.5
19 1638.75 86.25 86.25 7.5 92 8
32 1380 43.125 43.125 3.75 46 16
32 1380 43.125 43.125 3.75 40 16
63 5750 91.26984127 91.26984127 7.9365079365 92 7.56
10 862.5 86.25 86.25 7.5 115 8
11 948.75 86.25 86.25 7.5 92 8
8 552 69 69 6 69 10
8 644.10735123 80.513418903 80.513418903 7.0011668611 80 8.57
18 1461.1764706 81.176470588 81.176470588 7.0588235294 80 8.5

Page 8
EXCEL
PRODN EFFICN Planned Time ( Planned Qty Good Qty Rejection Qty Actual Qty Reason Code
0.85 680 320 264 8 272 DT 16
0.3 690 1840 552 0 552
1.1666666667 30 617.14285714 720 0 720 DT 16
1.0086956522 690 805 792 20 812
1 690 1012 992 20 1012
1.0898550725 690 1638.75 1767 19 1786
1 630 1260 1250 10 1260 DT 16
1.0666666667 690 1380 1472 0 1472
0.9275362319 690 1380 1280 0 1280
1.008 600 5000 5040 0 5040 DT 16
1.3333333333 690 862.5 1145 5 1150
1.0666666667 600 825 860 20 880 DT 16
1 690 552 552 0 552
0.9936231884 690 644.10735123 630 10 640
0.9855072464 690 1461.1764706 1430 10 1440
0.9333333333 240 2468.5714286 2078 226 2304 DT 16
0.8333333333 690 1104 920 0 920
0.85 690 324.70588235 275 1 276
1 30 42 16 26 42 DT 16
0.3 690 1840 552 0 552
1.0173913043 690 805 814 5 819
1 690 1012 978 34 1012
1.0666666667 690 1638.75 1748 0 1748
1.0666666667 690 1380 1462 10 1472
0.9275362319 690 1380 1279 1 1280
1.008 690 5750 5796 0 5796
1.3333333333 690 862.5 1148 2 1150
1.0666666667 690 948.75 1012 0 1012
1 690 552 550 2 552
0.9936231884 690 644.10735123 632 8 640
0.9855072464 690 1461.1764706 1440 0 1440

Page 9
EXCEL
Reason For LowDown Time Total Down TimPlanned Down Total Down Ti Short Fill Cut Mark
No Plan 10 10 2 2
#N/A
No Plan 660 660
#N/A
#N/A 4 5
#N/A 10 9
No Plan 60 60 10
#N/A
#N/A
No Plan 90 90
#N/A 5
No Plan 90 90
#N/A
#N/A
#N/A 10
No Plan 450 450 10
#N/A
#N/A
No Plan 660 660 26
#N/A
#N/A 5
#N/A 4
#N/A
#N/A
#N/A 1
#N/A
#N/A 2
#N/A
#N/A 2
#N/A 8
#N/A

Page 10
EXCEL
Flow Mark Tearing Air Bubbles Sensor ProblemPower Cut Stick Mark Lamination Issu
4

20
11

20

30

Page 11
EXCEL
Under Cure Fast Cure Others Rejection Diff Reason for Oth Theoretical ConActual Consumpt
0 44.608 44.76
0 2.3184 2.33
0 2.2464 2.42
0 56.84 53.94
0 56.672 56.32
0 23.218 23.4
0 40.32 40.31
0 27.232 27.23
0 33.28 30.14
0 58.212 58.41
0 52.9 53.02
0 31.68 31.62
0 64.032 64.1
10 0 17.92 18.27
0 20.16 20.24
216 0 5.0688 4.7
0 5.888 5.54
1 0 45.264 46.38
0 1.26 0.83
0 2.3184 2.35
0 57.33 54
0 56.672 57.16
0 22.724 22.07
10 0 27.232 27.7
0 33.28 30.22
0 66.9438 67.06
0 52.9 53.22
0 36.432 36.44
0 64.032 63.71
0 17.92 17.61
0 20.16 20

Page 12
EXCEL
Diff (A-B) Kg Part wt Extra L Finished Wt for Yield % Efficiency Perf Availability
0.152 146.5 39.848 89.025915996 82.5 1
0.0116 2.4 1.3248 56.858369099 30 1
0.1736 2.55 1.836 75.867768595 116.66666667 1
-2.9 58 47.096 87.311827957 98.385093168 1
-0.352 47 47.564 84.453125 98.023715415 1
0.182 9.45 16.8777 72.126923077 107.82608696 1
-0.01 24.4 30.744 76.268915902 99.206349206 1
-0.002 17.35 25.5392 93.790672053 106.66666667 1
-3.14 22.8 29.184 96.828135368 92.753623188 1
0.198 8.5 42.84 73.343605547 100.8 1
0.12 40 46 86.759713316 132.75362319 1
-0.06 31.6 27.808 87.944339026 104.24242424 1
0.068 104 57.408 89.560062402 100 1
0.35 19 12.16 66.557197592 97.809782609 1
0.08 8 11.52 56.916996047 97.866344605 1
-0.3688 0.85 1.9584 41.668085106 84.178240741 1
-0.348 3.3 3.036 54.801444043 83.333333333 1
1.116 146.5 40.434 87.179818887 84.692028986 1
-0.43 24 1.008 121.44578313 38.095238095 1
0.0316 2.4 1.3248 56.374468085 30 1
-3.33 58 47.502 87.966666667 101.11801242 1
0.488 47 47.564 83.212036389 96.640316206 1
-0.654 9.45 16.5186 74.846397825 106.66666667 1
0.468 17.35 25.5392 92.199277978 105.94202899 1
-3.06 22.8 29.184 96.57180675 92.68115942 1
0.1162 8.5 49.266 73.465553236 100.8 1
0.32 40 46 86.433671552 133.10144928 1
0.008 31.6 31.9792 87.758507135 106.66666667 1
-0.322 104 57.408 90.108303249 99.637681159 1
-0.31 19 12.16 69.051675185 98.120289855 1
-0.16 8 11.52 57.6 98.550724638 1

Page 13
EXCEL
Quality OEE Rate /Pcs OK Prod Value ReJ Value Rs Total Value Rs Compound Rate
0.9705882353 80.073529412 61.48 16230.72 491.84 16722.56 178.83
1 30 6.82 3764.64 0 3764.64 369.27
1 116.66666667 1.57 1130.4 0 1130.4 211.68
0.9753694581 95.961815011 19.09 15119.28 381.8 15501.08 204
0.9802371542 96.086487838 20.19 20028.48 403.8 20432.28 164.32
0.9893617021 106.67900093 5.59 9877.53 106.21 9983.74 204
0.9920634921 98.418997229 11.3 14125 113 14238 164.32
1 106.66666667 7.19 10583.68 0 10583.68 177.79
1 92.753623188 9.17 11737.6 0 11737.6 177.79
1 100.8 3.65 18396 0 18396 204
0.9956521739 132.17643352 16.35 18720.75 81.75 18802.5 189.15
0.9772727273 101.87327824 12.95 11137 259 11396 164.32
1 100 26.75 14766 0 14766 178.83
0.984375 96.281504755 17.64 11113.2 176.4 11289.6 369.27
0.9930555556 97.186717212 7.9 11297 79 11376 420.56
0.9019097222 75.921173724 2.43 5049.54 549.18 5598.72 426.83
1 83.333333333 12.29 11306.8 0 11306.8 616.04
0.9963768116 84.385173808 61.48 16907 61.48 16968.48 178.83
0.380952381 14.512471655 9.27 148.32 241.02 389.34 189.15
1 30 6.82 3764.64 0 3764.64 369.27
0.9938949939 100.50068634 19.09 15539.26 95.45 15634.71 204
0.9664031621 93.393507163 20.19 19745.82 686.46 20432.28 164.32
1 106.66666667 5.59 9771.32 0 9771.32 204
0.9932065217 105.22231411 7.19 10511.78 71.9 10583.68 177.79
0.99921875 92.608752264 9.17 11728.43 9.17 11737.6 177.79
1 100.8 3.65 21155.4 0 21155.4 204
0.9982608696 132.86996849 16.35 18769.8 32.7 18802.5 189.15
1 106.66666667 12.95 13105.4 0 13105.4 164.32
0.9963768116 99.276675068 26.75 14712.5 53.5 14766 178.83
0.9875 96.893786232 17.64 11148.48 141.12 11289.6 369.27
1 98.550724638 7.9 11376 0 11376 420.56

Page 14
EXCEL
Compound CostReJection Valu Actual loaded Convert to Hrs Part Price 100%No of Cavity No of Cure
8004.4308 0 164.55882353 0.1666666667 61.48 4 7
860.3991 0 4.2210144928 0 6.82 16 10
512.2656 0 3.3611111111 11 1.57 144 8
11003.76 0 66.428571429 0 19.09 8 10
9254.5024 0 55.652173913 0 20.19 12 8
4773.6 0 13.101903695 0 5.59 19 7
6623.7392 0 31.992063492 1 11.3 12 10
4841.2217 0 18.498641304 0 7.19 32 3
5358.5906 0 23.546875 0 9.17 32 3
11915.64 0 11.589285714 1.5 3.65 63 8
10028.733 0 46.104347826 0 16.35 10 7
5195.7984 0 35.931818182 1.5 12.95 12 7
11463.003 0 116.12318841 0 26.75 8 6
6746.5629 0 28.546875 0 17.64 9 7
8512.1344 0 14.055555556 0 7.9 18 7
2006.101 0 2.0399305556 7.5 2.43 72 8
3412.8616 0 6.0217391304 0 12.29 8 12
8294.1354 0 168.04347826 0 61.48 4 7
156.9945 0 19.761904762 11 9.27 14 6
867.7845 0 4.2572463768 0 6.82 16 10
11016 0 65.934065934 0 19.09 8 10
9392.5312 0 56.482213439 0 20.19 12 8
4502.28 0 12.625858124 0 5.59 19 7
4924.783 0 18.817934783 0 7.19 32 3
5372.8138 0 23.609375 0 9.17 32 3
13680.24 0 11.570048309 0 3.65 63 8
10066.563 0 46.27826087 0 16.35 10 7
5987.8208 0 36.007905138 0 12.95 12 7
11393.2593 0 115.41666667 0 26.75 8 6
6502.8447 0 27.515625 0 17.64 9 7
8411.2 0 13.888888889 0 7.9 18 7

Page 15
EXCEL
Loss Cure Loss Qty Loss Value Finished kg's
1.1666666667 4.6666666667 286.90666667 39.848
0 0 0 1.3248
88 12672 19895.04 1.836
0 0 0 47.096
0 0 0 47.564
0 0 0 16.8777
10 120 1356 30.744
0 0 0 25.5392
0 0 0 29.184
12 756 2759.4 42.84
0 0 0 46
10.5 126 1631.7 27.808
0 0 0 57.408
0 0 0 12.16
0 0 0 11.52
60 4320 10497.6 1.9584
0 0 0 3.036
0 0 0 40.434
66 924 8565.48 1.008
0 0 0 1.3248
0 0 0 47.502
0 0 0 47.564
0 0 0 16.5186
0 0 0 25.5392
0 0 0 29.184
0 0 0 49.266
0 0 0 46
0 0 0 31.9792
0 0 0 57.408
0 0 0 12.16
0 0 0 11.52

Page 16
1st shift
Data
Part No Sum - Good Sum - Sum - Actual Sum - Sum - Actual Sum - Part wt
Qty Rejection Qty Qty Theoretical Consumption
Consumption in Kg-(A)
In Kg-(A)

1100408/C RE 720 0 720 2.25 2.42


11345K0LAD003 1145 5 1150 52.90 53.02
15421-KSP-9102 552 0 552 2.32 2.33
19625K0JAN00 1430 10 1440 20.16 20.24
340A0006563A 1280 0 1280 33.28 30.14
6799032340A0 552 0 552 64.03 64.10
Beading cowl t 630 10 640 17.92 18.27
BF0511A001AN 1472 0 1472 27.23 27.23
Boot control re 5040 0 5040 58.21 58.41
G4041730_Tube 264 8 272 44.61 44.76
K4140150 BOOT 1250 10 1260 40.32 40.31
N9142240 BOOT 992 20 1012 56.67 56.32
NF160740 BOO 792 20 812 56.84 53.94
P6140230 Boot 860 20 880 31.68 31.62
U262 BEADING 1767 19 1786 23.22 23.40
Total Result 18746 122 18868 531.64 526.51

Page 17
1st shift

Sum - OK Prod Sum - ReJ Sum - Total Sum - Sum -


Value -Rs Value Rs Value Rs Compound ReJection
@100% @100% @100% Cost-Nov'2022 Value due To
(Value) Sensor
Problem

1130.40 0.00 1130.40 512.27 0.00


18720.75 81.75 18802.50 10028.73 0.00
3764.64 0.00 3764.64 860.40 0.00
11297.00 79.00 11376.00 8512.13 0.00
11737.60 0.00 11737.60 5358.59 0.00
14766.00 0.00 14766.00 11463.00 0.00
11113.20 176.40 11289.60 6746.56 0.00
10583.68 0.00 10583.68 4841.22 0.00
18396.00 0.00 18396.00 11915.64 0.00
16230.72 491.84 16722.56 8004.43 0.00
14125.00 113.00 14238.00 6623.74 0.00
20028.48 403.80 20432.28 9254.50 0.00
15119.28 381.80 15501.08 11003.76 0.00
11137.00 259.00 11396.00 5195.80 0.00
9877.53 106.21 9983.74 4773.60 0.00
188027.28 2092.80 190120.08 105094.38 0.00

Page 18
2nd shift
Data
Part No Sum - Good Sum - Sum - Actual Sum - Sum - Actual Sum - Part wt
Qty Rejection Qty Qty Theoretical Consumption
Consumption in Kg-(A)
In Kg-(A)

11345K0LAD003 1148 2 1150 52.90 53.22


1207R0150 REA 920 0 920 5.89 5.54
15421-KSP-9102 552 0 552 2.32 2.35
19625K0JAN00 1440 0 1440 20.16 20.00
340A0006563A 1279 1 1280 33.28 30.22
6799032340A0 550 2 552 64.03 63.71
91301K0NAD001 2078 226 2304 5.07 4.70
Beading cowl t 632 8 640 17.92 17.61
BF0511A001AN 1462 10 1472 27.23 27.70
Boot control re 5796 0 5796 66.94 67.06
G4041730_Tube 275 1 276 45.26 46.38
N6160570 BOO 16 26 42 1.26 0.83
N9142240 BOOT 978 34 1012 56.67 57.16
NF160740 BOO 814 5 819 57.33 54.00
P6140230 Boot 1012 0 1012 36.43 36.44
U262 BEADING 1748 0 1748 22.72 22.07
Total Result 20700 315 21015 515.43 508.99

Page 19
2nd shift

Sum - OK Prod Sum - ReJ Sum - Total Sum - Sum -


Value -Rs Value Rs Value Rs Compound ReJection
@100% @100% @100% Cost-Nov'2022 Value due To
(Value) Sensor
Problem

18769.80 32.70 18802.50 10066.56 0.00


11306.80 0.00 11306.80 3412.86 0.00
3764.64 0.00 3764.64 867.78 0.00
11376.00 0.00 11376.00 8411.20 0.00
11728.43 9.17 11737.60 5372.81 0.00
14712.50 53.50 14766.00 11393.26 0.00
5049.54 549.18 5598.72 2006.10 0.00
11148.48 141.12 11289.60 6502.84 0.00
10511.78 71.90 10583.68 4924.78 0.00
21155.40 0.00 21155.40 13680.24 0.00
16907.00 61.48 16968.48 8294.14 0.00
148.32 241.02 389.34 156.99 0.00
19745.82 686.46 20432.28 9392.53 0.00
15539.26 95.45 15634.71 11016.00 0.00
13105.40 0.00 13105.40 5987.82 0.00
9771.32 0.00 9771.32 4502.28 0.00
194740.49 1941.98 196682.47 105988.21 0.00

Page 20

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