Professional Documents
Culture Documents
Data
Part No Sum - Good Sum - Sum - Actual Sum - Sum - Actual Sum - Part wt
Qty Rejection Qty Qty Theoretical Consumption
Consumption in Kg-(A)
In Kg-(A)
Page 1
CUM
Sum - OK Prod Sum - ReJ Sum - Total Sum - Sum - Sum - Finished
Value -Rs Value Rs Value Rs Compound ReJection kg's
@100% @100% @100% Cost-Nov'2022 Value due To
(Value) Sensor
Problem
Page 2
FG
Data
FG Code Sum - Good Sum - Sum - Actual Sum - Sum - Part wt Sum - OK Prod
Qty Rejection Qty Qty Theoretical Value -Rs
Consumption @100%
In Kg-(A)
Page 3
FG
Page 4
Downtime
Data
Reason For Part No Sum - Down Sum - Planned Sum - Total Sum - Loss
Low Time Down Time Down Time Value
Productivity
No Plan 1100408/C REAR DAMPER-TAN 660 660 19895.04
91301K0NAD001 O-RING,43.5X 450 450 10497.60
Boot control relay (KA160420) 90 90 2759.40
G4041730_Tube outlet 10 10 286.91
K4140150 BOOT CANISTER-1 60 60 1356.00
N6160570 BOOT ECU 660 660 8565.48
P6140230 Boot canister-1 90 90 1631.70
#N/A 11345K0LAD003 DUCT,L COVER-1 0.00
1207R0150 REAR OIL GALLERY RUBBER SLEEVE 0.00
15421-KSP-9102 ( SCREEN OIL FILTER )-1 0.00
19625K0JAN002 SEAL,SHROUD 0.00
340A0006563A INTEGRATED PULLEY RUBBER INSERT-1 0.00
6799032340A0 TUBE OUTLET (1570254)-1 0.00
Beading cowl top R (K2180350)-1 0.00
BF0511A001ANNA RUBBER DAMPER ATHER INTERMEDIATE PY 0.00
Boot control relay (KA160420) 0.00
G4041730_Tube outlet 0.00
N9142240 BOOT CANISTER-1 0.00
NF160740 BOOT ECU 0.00
P6140230 Boot canister-1 0.00
U262 BEADING LIP TOP (P7220110)-2 0.00
Total Result 2020 2020 44992.13
Page 5
EXCEL
SL Date Shift M/C No IM Code FG Code Part No
14 44897 1 MP-06-B IM10244244 FGT0370106 G4041730_Tube
20 44897 1 MP-09-B IM10232099 FGH0300039 15421-KSP-9102
22 44897 1 MP-10-B IM10246963 FGR5600018 1100408/C RE
24 44897 1 MP-11-B IM10244426 FGT0370232 NF160740 BOO
28 44897 1 MP-13-B IM10244149 FGT0101356 N9142240 BOOT
30 44897 1 MP-14-B IM10242645 FGT0370045. U262 BEADING
32 44897 1 MP-15-B IM10244388 FGS0960018 K4140150 BOOT
34 44897 1 MP-16-B IM10247140 FGA0860101 BF0511A001AN
36 44897 1 MP-17-B IM10247120 FGA0860098 340A0006563A
39 44897 1 MP-19 IM10244376 FGT0370161 Boot control re
40 44897 1 MP-20 IM10244315 FGH0300082 11345K0LAD003
41 44897 1 MP-21 IM10244397 FGT0370156 P6140230 Boot
44 44897 1 MP-24 IM10244413 FGS0880034 6799032340A0
45 44897 1 MP-25 IM10244352 FGT0370154 Beading cowl t
46 44897 1 MP-26 IM10244312 FGH0300073 19625K0JAN00
10 44897 2 MP-04-B IM10244323 FGH0300089 91301K0NAD001
12 44897 2 MP-05-B IM10246945 FGS0890016 1207R0150 REA
14 44897 2 MP-06-B IM10244244 FGT0370106 G4041730_Tube
18 44897 2 MP-08-B IM10244151 FGT0101358 N6160570 BOO
19 44897 2 MP-09-B IM10232099 FGH0300039 15421-KSP-9102
24 44897 2 MP-11-B IM10244426 FGT0370232 NF160740 BOO
28 44897 2 MP-13-B IM10244149 FGT0101356 N9142240 BOOT
30 44897 2 MP-14-B IM10242645 FGT0370045. U262 BEADING
34 44897 2 MP-16-B IM10247140 FGA0860101 BF0511A001AN
36 44897 2 MP-17-B IM10247120 FGA0860098 340A0006563A
39 44897 2 MP-19 IM10244376 FGT0370161 Boot control re
40 44897 2 MP-20 IM10244315 FGH0300082 11345K0LAD003
41 44897 2 MP-21 IM10244397 FGT0370156 P6140230 Boot
44 44897 2 MP-24 IM10244413 FGS0880034 6799032340A0
45 44897 2 MP-25 IM10244352 FGT0370154 Beading cowl t
46 44897 2 MP-26 IM10244312 FGH0300073 19625K0JAN00
Page 6
EXCEL
Route Card No Operator NameType Compound CodTheoritical loa Finished Weigh Actual Cavity
031DEC2022 GOPAL COMP NVC/70/LM (FB 164 146.5 4
032DEV2022 BABU COMP GHA/ACM (FB) 4.2 2.4 16
047DEC2022 SANJAY COMP NVC/60/ROKI (F 3.12 2.55 144
033DEC2022 SHAHBAZ COMP 5EH/G1 (FB) 70 58 8
034DEC2022 PRADEEP KUM COMP 5JM (FB) 56 47 12
035DEC2022 SANDEV COMP 6EH/HMSI/HOSU 13 9.45 19
036DEC2022 SANKAR COMP 5JM (FB) 32 24.4 12
037DEC2022 MANJUNATH COMP BUTYL/50/U-6 18.5 17.35 32
038DEC2022 KISHORE COMP BUTYL/50/U-6 26 22.8 32
039DEC2022 PANKAJ COMP 6EH/HMSI/HOSU 11.55 8.5 63
040DEC2022 RAVINDAR COMP EP/60/MM (FB) 46 40 10
041DEC2022 COMP 5JM (FB) 36 31.6 12
042DEC2022 MUSKIDUL COMP NVC/70/LM (FB 116 104 8
043DEC2022 ARUN COMP GHA/ACM (FB) 28 19 9
044DEC2022 HIFJUR COMP ACM/70/SEAL ( 14 8 18
048DEC2022 SUMITH COMP ACM/60/SEAL ( 2.2 0.85 72
049DEC2022 COMP ACM/70/SACL ( 6.4 3.3 8
050DEC2022 PANKAJ COMP NVC/70/LM (FB 164 146.5 4
051DEC2022 PANKAJ COMP EP/60/MM (FB) 30 24 14
052DEC2022 SUMITH COMP GHA/ACM (FB) 4.2 2.4 16
053DEC2022 SANDEEP COMP 5EH/G1 (FB) 70 58 8
054DEC2022 PRASANJITH COMP 5JM (FB) 56 47 12
055DEC2022 PARVESH COMP 6EH/HMSI/HOSU 13 9.45 19
056DEC2022 SUMAN COMP BUTYL/50/U-6 18.5 17.35 32
057DEC2022 DABLU COMP BUTYL/50/U-6 26 22.8 32
058DEC2022 SUMITH COMP 6EH/HMSI/HOSU 11.55 8.5 63
059DEC2022 AYAN COMP EP/60/MM (FB) 46 40 10
060DEC2022 KARAN COMP 5JM (FB) 36 31.6 12
061DEC2022 UMESH COMP NVC/70/LM (FB 116 104 8
062DEC2022 GOWTHAM COMP GHA/ACM (FB) 28 19 9
063DEC2022 BISHNU COMP ACM/70/SEAL ( 14 8 18
Page 7
EXCEL
Run Cavity Expected Qty. Expected Shots Target Shots/ shTarget Shots/ No of Cure Cycle Time (Min
4 324.70588235 81.176470588 80 7.0588235294 68 8.5
16 1840 115 115 10 34.5 6
144 14194.285714 98.571428571 4.2857142857 8.5714285714 5 7
7 805 115 115 10 116 6
11 1012 92 92 8 92 7.5
19 1638.75 86.25 86.25 7.5 94 8
12 1380 115 105 10 105 6
32 1380 43.125 43.125 3.75 46 16
32 1380 43.125 43.125 3.75 40 16
63 5750 91.26984127 79.365079365 7.9365079365 80 7.56
10 862.5 86.25 86.25 7.5 115 8
11 948.75 86.25 75 7.5 80 8
8 552 69 69 6 69 10
8 644.10735123 80.513418903 80.513418903 7.0011668611 80 8.57
18 1461.1764706 81.176470588 81.176470588 7.0588235294 80 8.5
72 7097.1428571 98.571428571 34.285714286 8.5714285714 32 7
8 1104 138 138 12 115 5
4 324.70588235 81.176470588 81.176470588 7.0588235294 69 8.5
14 966 69 3 6 3 10
16 1840 115 115 10 34.5 6
7 805 115 115 10 117 6
11 1012 92 92 8 92 7.5
19 1638.75 86.25 86.25 7.5 92 8
32 1380 43.125 43.125 3.75 46 16
32 1380 43.125 43.125 3.75 40 16
63 5750 91.26984127 91.26984127 7.9365079365 92 7.56
10 862.5 86.25 86.25 7.5 115 8
11 948.75 86.25 86.25 7.5 92 8
8 552 69 69 6 69 10
8 644.10735123 80.513418903 80.513418903 7.0011668611 80 8.57
18 1461.1764706 81.176470588 81.176470588 7.0588235294 80 8.5
Page 8
EXCEL
PRODN EFFICN Planned Time ( Planned Qty Good Qty Rejection Qty Actual Qty Reason Code
0.85 680 320 264 8 272 DT 16
0.3 690 1840 552 0 552
1.1666666667 30 617.14285714 720 0 720 DT 16
1.0086956522 690 805 792 20 812
1 690 1012 992 20 1012
1.0898550725 690 1638.75 1767 19 1786
1 630 1260 1250 10 1260 DT 16
1.0666666667 690 1380 1472 0 1472
0.9275362319 690 1380 1280 0 1280
1.008 600 5000 5040 0 5040 DT 16
1.3333333333 690 862.5 1145 5 1150
1.0666666667 600 825 860 20 880 DT 16
1 690 552 552 0 552
0.9936231884 690 644.10735123 630 10 640
0.9855072464 690 1461.1764706 1430 10 1440
0.9333333333 240 2468.5714286 2078 226 2304 DT 16
0.8333333333 690 1104 920 0 920
0.85 690 324.70588235 275 1 276
1 30 42 16 26 42 DT 16
0.3 690 1840 552 0 552
1.0173913043 690 805 814 5 819
1 690 1012 978 34 1012
1.0666666667 690 1638.75 1748 0 1748
1.0666666667 690 1380 1462 10 1472
0.9275362319 690 1380 1279 1 1280
1.008 690 5750 5796 0 5796
1.3333333333 690 862.5 1148 2 1150
1.0666666667 690 948.75 1012 0 1012
1 690 552 550 2 552
0.9936231884 690 644.10735123 632 8 640
0.9855072464 690 1461.1764706 1440 0 1440
Page 9
EXCEL
Reason For LowDown Time Total Down TimPlanned Down Total Down Ti Short Fill Cut Mark
No Plan 10 10 2 2
#N/A
No Plan 660 660
#N/A
#N/A 4 5
#N/A 10 9
No Plan 60 60 10
#N/A
#N/A
No Plan 90 90
#N/A 5
No Plan 90 90
#N/A
#N/A
#N/A 10
No Plan 450 450 10
#N/A
#N/A
No Plan 660 660 26
#N/A
#N/A 5
#N/A 4
#N/A
#N/A
#N/A 1
#N/A
#N/A 2
#N/A
#N/A 2
#N/A 8
#N/A
Page 10
EXCEL
Flow Mark Tearing Air Bubbles Sensor ProblemPower Cut Stick Mark Lamination Issu
4
20
11
20
30
Page 11
EXCEL
Under Cure Fast Cure Others Rejection Diff Reason for Oth Theoretical ConActual Consumpt
0 44.608 44.76
0 2.3184 2.33
0 2.2464 2.42
0 56.84 53.94
0 56.672 56.32
0 23.218 23.4
0 40.32 40.31
0 27.232 27.23
0 33.28 30.14
0 58.212 58.41
0 52.9 53.02
0 31.68 31.62
0 64.032 64.1
10 0 17.92 18.27
0 20.16 20.24
216 0 5.0688 4.7
0 5.888 5.54
1 0 45.264 46.38
0 1.26 0.83
0 2.3184 2.35
0 57.33 54
0 56.672 57.16
0 22.724 22.07
10 0 27.232 27.7
0 33.28 30.22
0 66.9438 67.06
0 52.9 53.22
0 36.432 36.44
0 64.032 63.71
0 17.92 17.61
0 20.16 20
Page 12
EXCEL
Diff (A-B) Kg Part wt Extra L Finished Wt for Yield % Efficiency Perf Availability
0.152 146.5 39.848 89.025915996 82.5 1
0.0116 2.4 1.3248 56.858369099 30 1
0.1736 2.55 1.836 75.867768595 116.66666667 1
-2.9 58 47.096 87.311827957 98.385093168 1
-0.352 47 47.564 84.453125 98.023715415 1
0.182 9.45 16.8777 72.126923077 107.82608696 1
-0.01 24.4 30.744 76.268915902 99.206349206 1
-0.002 17.35 25.5392 93.790672053 106.66666667 1
-3.14 22.8 29.184 96.828135368 92.753623188 1
0.198 8.5 42.84 73.343605547 100.8 1
0.12 40 46 86.759713316 132.75362319 1
-0.06 31.6 27.808 87.944339026 104.24242424 1
0.068 104 57.408 89.560062402 100 1
0.35 19 12.16 66.557197592 97.809782609 1
0.08 8 11.52 56.916996047 97.866344605 1
-0.3688 0.85 1.9584 41.668085106 84.178240741 1
-0.348 3.3 3.036 54.801444043 83.333333333 1
1.116 146.5 40.434 87.179818887 84.692028986 1
-0.43 24 1.008 121.44578313 38.095238095 1
0.0316 2.4 1.3248 56.374468085 30 1
-3.33 58 47.502 87.966666667 101.11801242 1
0.488 47 47.564 83.212036389 96.640316206 1
-0.654 9.45 16.5186 74.846397825 106.66666667 1
0.468 17.35 25.5392 92.199277978 105.94202899 1
-3.06 22.8 29.184 96.57180675 92.68115942 1
0.1162 8.5 49.266 73.465553236 100.8 1
0.32 40 46 86.433671552 133.10144928 1
0.008 31.6 31.9792 87.758507135 106.66666667 1
-0.322 104 57.408 90.108303249 99.637681159 1
-0.31 19 12.16 69.051675185 98.120289855 1
-0.16 8 11.52 57.6 98.550724638 1
Page 13
EXCEL
Quality OEE Rate /Pcs OK Prod Value ReJ Value Rs Total Value Rs Compound Rate
0.9705882353 80.073529412 61.48 16230.72 491.84 16722.56 178.83
1 30 6.82 3764.64 0 3764.64 369.27
1 116.66666667 1.57 1130.4 0 1130.4 211.68
0.9753694581 95.961815011 19.09 15119.28 381.8 15501.08 204
0.9802371542 96.086487838 20.19 20028.48 403.8 20432.28 164.32
0.9893617021 106.67900093 5.59 9877.53 106.21 9983.74 204
0.9920634921 98.418997229 11.3 14125 113 14238 164.32
1 106.66666667 7.19 10583.68 0 10583.68 177.79
1 92.753623188 9.17 11737.6 0 11737.6 177.79
1 100.8 3.65 18396 0 18396 204
0.9956521739 132.17643352 16.35 18720.75 81.75 18802.5 189.15
0.9772727273 101.87327824 12.95 11137 259 11396 164.32
1 100 26.75 14766 0 14766 178.83
0.984375 96.281504755 17.64 11113.2 176.4 11289.6 369.27
0.9930555556 97.186717212 7.9 11297 79 11376 420.56
0.9019097222 75.921173724 2.43 5049.54 549.18 5598.72 426.83
1 83.333333333 12.29 11306.8 0 11306.8 616.04
0.9963768116 84.385173808 61.48 16907 61.48 16968.48 178.83
0.380952381 14.512471655 9.27 148.32 241.02 389.34 189.15
1 30 6.82 3764.64 0 3764.64 369.27
0.9938949939 100.50068634 19.09 15539.26 95.45 15634.71 204
0.9664031621 93.393507163 20.19 19745.82 686.46 20432.28 164.32
1 106.66666667 5.59 9771.32 0 9771.32 204
0.9932065217 105.22231411 7.19 10511.78 71.9 10583.68 177.79
0.99921875 92.608752264 9.17 11728.43 9.17 11737.6 177.79
1 100.8 3.65 21155.4 0 21155.4 204
0.9982608696 132.86996849 16.35 18769.8 32.7 18802.5 189.15
1 106.66666667 12.95 13105.4 0 13105.4 164.32
0.9963768116 99.276675068 26.75 14712.5 53.5 14766 178.83
0.9875 96.893786232 17.64 11148.48 141.12 11289.6 369.27
1 98.550724638 7.9 11376 0 11376 420.56
Page 14
EXCEL
Compound CostReJection Valu Actual loaded Convert to Hrs Part Price 100%No of Cavity No of Cure
8004.4308 0 164.55882353 0.1666666667 61.48 4 7
860.3991 0 4.2210144928 0 6.82 16 10
512.2656 0 3.3611111111 11 1.57 144 8
11003.76 0 66.428571429 0 19.09 8 10
9254.5024 0 55.652173913 0 20.19 12 8
4773.6 0 13.101903695 0 5.59 19 7
6623.7392 0 31.992063492 1 11.3 12 10
4841.2217 0 18.498641304 0 7.19 32 3
5358.5906 0 23.546875 0 9.17 32 3
11915.64 0 11.589285714 1.5 3.65 63 8
10028.733 0 46.104347826 0 16.35 10 7
5195.7984 0 35.931818182 1.5 12.95 12 7
11463.003 0 116.12318841 0 26.75 8 6
6746.5629 0 28.546875 0 17.64 9 7
8512.1344 0 14.055555556 0 7.9 18 7
2006.101 0 2.0399305556 7.5 2.43 72 8
3412.8616 0 6.0217391304 0 12.29 8 12
8294.1354 0 168.04347826 0 61.48 4 7
156.9945 0 19.761904762 11 9.27 14 6
867.7845 0 4.2572463768 0 6.82 16 10
11016 0 65.934065934 0 19.09 8 10
9392.5312 0 56.482213439 0 20.19 12 8
4502.28 0 12.625858124 0 5.59 19 7
4924.783 0 18.817934783 0 7.19 32 3
5372.8138 0 23.609375 0 9.17 32 3
13680.24 0 11.570048309 0 3.65 63 8
10066.563 0 46.27826087 0 16.35 10 7
5987.8208 0 36.007905138 0 12.95 12 7
11393.2593 0 115.41666667 0 26.75 8 6
6502.8447 0 27.515625 0 17.64 9 7
8411.2 0 13.888888889 0 7.9 18 7
Page 15
EXCEL
Loss Cure Loss Qty Loss Value Finished kg's
1.1666666667 4.6666666667 286.90666667 39.848
0 0 0 1.3248
88 12672 19895.04 1.836
0 0 0 47.096
0 0 0 47.564
0 0 0 16.8777
10 120 1356 30.744
0 0 0 25.5392
0 0 0 29.184
12 756 2759.4 42.84
0 0 0 46
10.5 126 1631.7 27.808
0 0 0 57.408
0 0 0 12.16
0 0 0 11.52
60 4320 10497.6 1.9584
0 0 0 3.036
0 0 0 40.434
66 924 8565.48 1.008
0 0 0 1.3248
0 0 0 47.502
0 0 0 47.564
0 0 0 16.5186
0 0 0 25.5392
0 0 0 29.184
0 0 0 49.266
0 0 0 46
0 0 0 31.9792
0 0 0 57.408
0 0 0 12.16
0 0 0 11.52
Page 16
1st shift
Data
Part No Sum - Good Sum - Sum - Actual Sum - Sum - Actual Sum - Part wt
Qty Rejection Qty Qty Theoretical Consumption
Consumption in Kg-(A)
In Kg-(A)
Page 17
1st shift
Page 18
2nd shift
Data
Part No Sum - Good Sum - Sum - Actual Sum - Sum - Actual Sum - Part wt
Qty Rejection Qty Qty Theoretical Consumption
Consumption in Kg-(A)
In Kg-(A)
Page 19
2nd shift
Page 20