DATE :- 10.29.

2022

STATISTICAL PROCESS CONTROL STUDY APPROVED CHECKED PREPARED

NAVODIT
INSTRUMENT SUPPLIER NAME OR MACHINING
PART NAME: Rubber Fork Bolt QUALITY CHARACTERISTICS Dimension PP MACHINE NAME M/S HMSI
NAME: SECTION NAME

PART NO. : 1100492 SPECIFICATION 3.8 ± 0.20 OPERATION: COMPRESSION MOLDING LEAST COUNT 0.001 DOCUMENT CONTROL NO. :

DATA COLLECTION: -

DATE OF MEASUREMENT 12-Dec-22 12-Dec-22 12-Dec-22 12-Dec-22 12-Dec-22 12-Dec-22 12-Dec-22 12-Dec-22 12-Dec-22 12-Dec-22 SAMPLING RATIO

MEASUREMENT TIME 11.00 AM 11.30 AM 12.00 AM 12.30 PM 01.00 PM 01.30 PM 02.00 PM 02.30 PM 03.00 PM 03.30 PM 04.00 PM 04.30 PM 05.00 PM 05.30 PM 06.00 PM 06.30 PM 07.00 PM 07.30 PM 08.00 PM 08.30 PM ALL DIMENSIONS ARE IN MM UP TO 5 SAMPLES ' D3' VALUE = 0

GROUP NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 SAMPLE d2 A2 D4

X1 5.10 5.11 5.11 5.10 5.12 5.11 5.10 5.10 5.09 5.11 5.11 5.12 5.11 5.10 5.11 5.10 5.12 5.11 5.11 5.10 5.11 5.12 5.11 5.09 5.11 USL 5.50 1 1.123 2.560 3.270
MEASURED VALUE

X2 5.11 5.12 5.11 5.12 5.11 5.11 5.12 5.11 5.12 5.11 5.10 5.11 5.12 5.11 5.11 5.10 5.11 5.11 5.10 5.11 5.12 5.11 5.10 5.11 5.12 2 1.128 1.880 3.270
X3 5.15 5.10 5.08 5.04 5.05 5.11 5.03 5.05 5.11 5.09 5.09 5.11 5.09 5.15 5.11 5.12 5.11 5.12 5.11 5.10 5.15 5.10 5.08 5.15 5.15 3 1.693 1.020 2.570
X4 5.10 5.16 5.09 5.10 5.10 5.11 5.09 5.14 5.10 5.11 5.10 5.10 5.12 5.11 5.10 5.12 5.11 5.09 5.10 5.11 5.12 5.11 5.11 5.12 5.11 LSL 5.00 4 2.059 0.800 2.280
X5 5.15 5.11 5.11 5.10 5.10 5.11 5.12 5.11 5.09 5.11 5.11 5.12 5.10 5.12 5.11 5.11 5.12 5.11 5.10 5.10 5.10 5.11 5.11 5.10 5.11 5 2.326 0.590 2.110
CALCULATIONS: -
FOR HISTOGRAM :-
XLARGE 5.15 5.16 5.11 5.12 5.12 5.11 5.12 5.14 5.12 5.11 5.11 5.12 5.12 5.15 5.11 5.12 5.12 5.12 5.11 5.11 5.15 5.12 5.11 5.15 5.15 Xmax.= 2.200
NO.OF NON CONFORMING PART = 0 NOS.
XSMALL 5.10 5.10 5.08 5.04 5.05 5.11 5.03 5.05 5.09 5.09 5.09 5.10 5.09 5.10 5.10 5.10 5.11 5.09 5.10 5.10 5.10 5.10 5.08 5.09 5.11 Xmin.= 1.800
RANGE 0.05 0.06 0.03 0.08 0.07 0.00 0.09 0.09 0.03 0.02 0.02 0.02 0.03 0.05 0.01 0.02 0.01 0.03 0.01 0.01 0.05 0.02 0.03 0.06 0.04 R 0.03720 NO. OF PARTS ABOVE U.C.L. = 8 NOS.
AVG. 5.12 5.12 5.10 5.09 5.10 5.11 5.09 5.10 5.10 5.11 5.10 5.11 5.11 5.12 5.11 5.11 5.11 5.11 5.10 5.10 5.12 5.11 5.10 5.11 5.12 X 5.1078 NO. OF PARTS BELOW L.C.L. = 6 NOS.

Process Width ( R ) = 0.4000 Specification Width ( S ) = 0.5000 No. of Class Intervals = 1 + 3.222 × log10 N = 7.756 Shift Of ' X ' from ' D ' = -0.1422 INTERVAL FREQ. CU. FREQ.

Design Centre ( D ) = 5.2500 Interval ( C ) = ( R + L.C.) / k = 0.0000 Selecting no. of classes (k) = 0 5.0295 0.0000 125 125
Lower Class Limit = 5.0295
Starting Point = 5.0300 No. of readings ( N ) = 125 Index ( K ) = R x ( D-R ) / S = 3.880 0.0000 0.0000 0 125

0.0000 0.0000 0 125

5.140 X-bar CHART

U.C.L. 5.1305.1298 5.1298 5.1298 5.1298 5.1298 5.1298 5.1298 5.1298 5.1298 5.1298 5.1298 5.1298 5.1298 5.1298 5.1298 5.1298 5.1298 5.1298 5.1298 5.1298 0.0000 0.0000 0 125
5.120
5.110
VALUE

L.C.L. 5.1005.0859 5.0859 5.0859 5.0859 5.0859 5.0859 5.0859 5.0859 5.0859 5.0859 5.0859 5.0859 5.0859 5.0859 5.0859 5.0859 5.0859 5.0859 5.0859 5.0859 0.0000 0.0000 0 125
5.090 AVG. U.C.L.

U.C.L.5.0800.0785 0.0785 0.0785 0.0785 0.0785 0.0785 0.0785 0.0785 0.0785 0.0785 0.0785 0.0785 0.0785 0.0785 0.0785 0.0785 0.0785 0.0785 0.0785 0.0785 0.0000 0.0000 0 125
5.070 L.C.L. X-BAR

5.060
L.C.L. 0.0000
1
0.0000
2 3
0.0000
4
0.0000
5
0.0000
6 7
0.0000
8
0.0000
9
0.00000.0000
10
0.0000
11
0.0000
0.0000
12
0.0000
13
0.0000
14
0.0000
15
0.0000
16
0.0000
17
0.0000
18
0.0000
19 20 21 22 23 24
0.0000
25
0.0000 0.0000 0 125
SAMPLE
X-BAR 5.1078 5.1078 5.1078 5.1078 5.1078 5.1078 5.1078 5.1078 5.1078 5.1078 5.1078 5.1078 5.1078 5.1078 5.1078 5.1078 5.1078 5.1078 5.1078 5.1078 U.C.L.X = X + A2×R 5.129788
R CHART
0.10
R-BAR 0.0372 0.0372 0.0372 0.0372 0.0372 0.0372 0.0372 0.0372 0.0372 0.0372 0.0372 0.0372 0.0372 0.0372 0.0372 0.0372 0.0372 0.0372 0.0372 0.0372 L.C.L.X = X - A2×R 5.085892
0.08

0.0785
VALUE

0.06 U.C.L.R = R x D4
0.04
R AN GE U .C .L.
L.C.L.R = R x D3 0.0000
0.02 L.C .L. R -BAR

0.00 Std.Dev.'σ'= R / d2 0.0160

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
SAMPLE Cp = (S/6σ) 5.21

Cpk U=(USL-X)/3σ 8.17

REMARKS: Cp&Cpk value will be greater than 1.67, if Cp&Cpk value is greater than 1.67 ,So that our process is good condition Cpk L=(X-LSL)/3σ 2.25

ACTUAL Cpk 2.25

Format Number: JPPL/H/QAD/F/42

Rev No: / Date: 01/05.01.2023