s.l.

no Date Part no Part name Compound code

345 Duct L Cover

1 k2180110 Beading cowl

2 RAC00884 Rubber Battery Cover

3 5031603 HOSE REDUCER DEGREE

4 P757641 Hose Connecter

5 KE242120 Gasket Top

6 N3040980 Adaptor carburettor

7 50354 Engg Guard Link

8 1570236 REML

9 P7220110 Beading lip top

10 17508 Rubber RR tank mound

11 91305-443 O-Ring

12 N3160060 Band Battery

13 P0001199382 Rear oil gallery SACl

14 1570236 Adaptor Trottle body

15 1100411 REML Thigh pad

91305-443-
16 (O-RING)- MLD
7400

17 KE163280 GASKET CONTROLLER

18 50345 Engg Guard Link

19 ND140310 Boot cainister

20 P757672 Donaldson

21 17311 Rubber consist mound

22 P7220110 Beading lid top

23 50354 Engg Guard Link

24 G8040580 TUBE INLET

I83034B1003-
25 Gates
A

26 345 Duct L Cover

27 G8040570 Tube outlet

28 V7JF419A Holder

29
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 TECHNICAL TRAIL DETAILS AND RESULTS

issue Trial changes Result

AND RESULTS

Conglusion Date of completion

s.l.no Date Part no Part name Compound code

2 2.04.2024 11345K0LAD003 DUCT,L COVER EP/60/mm

3 2.04.2024 sacl sacl ACM/70/SACL

4 2.04.2024 Diaphragm NR/70/DIAPHRAGM

5 3.04.2024 G2081920 BELLOW (Ou.S) 6JH

6 4.04.2024 11345KOLA Duct L cover EP/60/mm

7 4.04.2024 N6140840 boot cainister 5JM

8 6.04.2024 N6140840 boot cainister 5JM

9 6.04.2024 NBR/70/HMSI

10

11

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 issue Trial changes Result

short fill slug type freeze same in both 2 tools freezed

curing issue so new batch trail has to be conducted in new lot in 2kg ok

low tensile

Tearing to add 230gm of sillica in fmb

silver blooming issue trial taken without pvi

formula fully reviced to add tmt by eliminate

deformation issue Part tearing issue
mbts and mbt

Deformation & tearing issue 30gm of pvi included in trail formula

Elimination of dop oli

 REHO VA

Conglusion Date of completion MH ML

Range Act Range
slug die no:15 and weight b/t 23.00gm- 20.49 3.1
2.03.2024 26.05
23.5gm & slug lenth 100mm 35.76 6.21

plan for mass prodution

9.59 0.8
14.96
22.14 5.04

3.76 1.31
4.04.2024 16.37
20.98 4.24
REHO VALUE
ML TS2 TC90 HARDNESS SPECIFIC GRAVITY
Act Range Act Range Act Range Act Range Act
0.86 3.27 55
5.98 0.81 3.77 56
1.57 5.58 65

0.5 0.96
4.75 0.95 1.13
1.44 2.85

0.78 1.19 45
4.05 0.97 1.3 51
2.62 3.97 55
types
tortal

#VALUE!
s.l.no Date Part no Part name Compound code
rubber cainister mound
1 2.04.2024 17311 EP/60/MM
(ou.s)
2
3
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issue Trial changes1
temperature and reduced to 175 feom 180 deg
issue
part ok no issue in 4 batches
 Trial change 2 Result
in batch no2 having under cure issue so batch
ok
return and rewarm it
 Procc
Bottom
Top mould
Conglusion Date of completion temp
mouold
temp

out source 2.04.2024 175 176

 Procces specification
Decase 1st Decase Loading No.of
Hold time curing time weight
curing 2nd curing time cavity

4 0 0 180
 MOULD PICK UP CHECK SHEET
Decase Decase
Top Bottom Hold Openin curing Loading No.of
S.l.no Date Part no Compound code
temp temp
1st 2nd
time g gap time time
weight
cavity
curing curing
 phr

EP/60/MM TRIAL

17.5

35.050 2.0029
0.162 0.0093
0.162 0.0093
0.300 0.0171
2.0385