THIRDYEAR MECHANICALENGINEERING

Industrial Hydraulics and Pneumatics

(22655)

A MICROPROJECT ON
“ Mobile Hydralluic System equipment”

UNDER THE GIDANCE OF

Prof. R.M Mane SIR

ACA D E M IC Y E A R 2023-24

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 CERTIFICATE

MAHARASTRASTATEBOARDOFTECHNICAL
EDUCATION

This is to certify that the students, had carried out the micro project work for
the course Industrial hydralluics and pneumatics on topic entitled "Mobile
hydralluics system equipment " The micro project work is here by
accepted for the partial fulfilment towards completion of Diploma in
Mechanical Engineering, for the academic year 2023-24 from Government
Polytechnic Ahmednagar ( MSBTE Institute code 0130)

GIUDE PRINCIPAL
HOD
Prof. R.M Mane Sir B M.
R.M.Mane
KARDILE

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 INDEX

Sr.no Table of contents Page no.

1. Submitted by.. 04

Annexure-i

1.0 Aims/benefits of the micro project 05

3.0 Course outcome addressed 05

3.0 Proposed methodology 06

4.0 Action plan 06

5.0 Resources used 06

Annexure-i i

1. Brief introduction 07

7 Resources used 12

8 Output of the micro project 12

9 Skill developed/learning outcome of this micro project 12

10 Conclusion 12

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 SUBMITTEDBY...

Sr. Name of Team Roll Enrollment No. Seat No.

No Members No.
1 Bakal Vedant 07 2101300384
Annasaeb
2 Amale Atharv 47 2201300653
Somnath.

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 Annexure-I

-A MICROPROJECT ON-

" Prepare Visit report if any one mobile hydralluic system

equipment at any one hydralluic stationary system "

1.0Aims/Benefits ofthemicroproject

The aim of the visit was to assess the functionality, condition, and operational
effectiveness of the JCP (Jib Crane Platform) mobile hydraulic system installed at the
hydraulic stationary system. This inspection aimed to ensure optimal performance,
identify any potential issues, and plan necessary maintenance or repairs.

1. Course outcomeaddressed

1. Identify various components of hydralluic and pneumatic system

3.0 Proposed Methodology

1. Focused on the selection of an appropriate topic forthe micro-project.

2. Select the topic i.e. To Prepare a visit report on mobile hydralluic system.
.3. Brief study on our topic.

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4.0 ActionPlan
SR.NO. DETAIL OF ACTIVITY NAME OF
RESPONSIBLE

TEAM MEMBERS
1. Searching The Topic All group members
For Micro-Project
2. Visit the mobile hydralluic system All group members
equipment at any one hydralluic
stationary system
3. Prepare a visit Report All group memebers

5.0 Resources used

SR.NO. Name of resource Specifications Quantity

material
1. Laptop 1

2. Industrial Hydralluics -
and Pneumatics

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 Annexure-II

Micro-ProjectReport

" Hydralluic System"

1. Brief Introduction/Rationale

One example of a hydraulic stationary system similar to equipment

used in JCB (a manufacturer of construction equipment) would be
a hydraulic power unit (HPU). A hydraulic power unit consists of a
hydraulic pump, reservoir, motor, and control valves. It's used to
generate hydraulic power for various stationary applications like
hydraulic lifts, material handling systems, and industrial
machinery. The HPU provides the necessary hydraulic pressure
and flow to operate hydraulic cylinders, motors, and other
components within a stationary system, enabling efficient and
controlled movement or operation.
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Components Name
1. Hydralluic Cylinders
2. Hydralluic Motors
3. Control Valves
4. Reservior and Filters

1. Hydralluic Cylinders

Construction: Hydraulic cylinders consist of a cylindrical barrel, a

piston rod, a piston, seals, and ports for hydraulic fluid entry and
exit. The barrel houses the piston and hydraulic fluid, while the
piston rod extends from the piston and attaches to the load or
movable component. Seals prevent leakage of hydraulic fluid.

Working: When pressurized hydraulic fluid enters the cylinder

through the inlet port, it pushes against the piston, causing the
piston rod to extend or retract, depending on the application. This
linear motion of the piston rod is used to perform various tasks in
JCB equipment, such as lifting, lowering, tilting, and extending or
retracting attachments

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2. Hydralluic Pumps

Construction: Hydraulic pumps can be gear pumps, vane

pumps, or piston pumps. They consist of housing, gears,
vanes, or pistons, and inlet and outlet ports. The pump is
typically driven by the engine or an electric motor.

Working: When the pump is activated, it draws hydraulic fluid

from the reservoir through the inlet port and pressurizes it.
The pressurized fluid is then delivered through the outlet port
to the various hydraulic components, providing the power
needed to operate cylinders, motors, and other equipment in
the JCB machine.

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3. Control Valves

Construction: Control valves regulate the flow and direction of

hydraulic fluid. They consist of a valve body, spools, actuators
(such as solenoids or levers), and ports for fluid entry and exit.

Working: Directional control valves determine the direction of

fluid flow, while flow control valves regulate the rate of fluid
flow. When an operator activates the control mechanism (such
as a joystick or lever), it actuates the valve, directing
pressurized fluid to specific hydraulic actuators, such as
cylinders or motors, to control their movement and speed
accurately.

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4. Reservior and Filters

Construction: Hydraulic reservoirs are typically made of steel

or aluminium and include filler/breather caps, sight gauges,
and drain plugs. Hydraulic filters are usually made of materials
like cellulose, microglass , or wire mesh and are housed in
filter housings.

Working: Reservoirs store hydraulic fluid, providing a supply

for the system, while filters remove contaminants such as
dirt, debris, and metal particles from the fluid. Clean hydraulic
fluid is essential for the proper functioning and longevity of
hydraulic components in JCB machinery. Regular
maintenance, including fluid checks and filter replacements,
ensures the hydraulic system's reliability and performance.
Understanding the construction and working principles of
these hydraulic components is crucial for maintaining and
troubleshooting hydraulic systems in JCB equipment, ensuring
optimal performance and longevity.
7. ActualResources Use

SR.NO. Name of resource Specifications Quantity

material
1. Laptop 1

2. Industrial Hydralluics -
and Pneumatics

8. Outputs ofthe Micro-Project

we successfully get all information about Mobile hydralluic system

equioment at any one hydralluic stationary system for example is we
know information about jcb and there mobile hydralluic system
equipment

9. SkillDeveloped / Learning outcomesofthis Micro-Project

1. Teamwork
2. Communication skills
3.Able to get all information about hydralluic system .

10. Conclusion

In conclusion, the development and implementation of the

hydraulic cylinder monitoring system have provided invaluable
insights into the practical application of hydraulic technology. As a
student, this project has been a remarkable learning experience,
offering a hands-on opportunity to explore the construction,
working principles, and real-world significance of hydraulic
systems

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