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ZXDU58 W121

DC Power System
Product Description

Version: V4.0R01M08

ZTE CORPORATION
NO. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: +86-755-26771900
Fax: +86-755-26770801
URL: http://ensupport.zte.com.cn
E-mail: support@zte.com.cn
LEGAL INFORMATION
Copyright © 2012 ZTE CORPORATION.
The contents of this document are protected by copyright laws and international treaties. Any reproduction or
distribution of this document or any portion of this document, in any form by any means, without the prior written
consent of ZTE CORPORATION is prohibited. Additionally, the contents of this document are protected by
contractual conidentiality obligations.
All company, brand and product names are trade or service marks, or registered trade or service marks, of ZTE
CORPORATION or of their respective owners.
This document is provided “as is”, and all express, implied, or statutory warranties, representations or conditions
are disclaimed, including without limitation any implied warranty of merchantability, itness for a particular purpose,
title or non-infringement. ZTE CORPORATION and its licensors shall not be liable for damages resulting from the
use of or reliance on the information contained herein.
ZTE CORPORATION or its licensors may have current or pending intellectual property rights or applications
covering the subject matter of this document. Except as expressly provided in any written license between ZTE
CORPORATION and its licensee, the user of this document shall not acquire any license to the subject matter
herein.
ZTE CORPORATION reserves the right to upgrade or make technical change to this product without further notice.
Users may visit ZTE technical support website http://ensupport.zte.com.cn to inquire related information.
The ultimate right to interpret this product resides in ZTE CORPORATION.

Revision History

Revision No. Revision Date Revision Reason

R1.0 2012-08-03 First edition

Serial Number: SJ-20120703100745-002

Publishing Date: 2012-08-03 (R1.0)

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Contents
About This Manual ......................................................................................... I
Chapter 1 System Overview ...................................................................... 1-1
1.1 System Introduction............................................................................................ 1-1
1.2 System Features ................................................................................................ 1-2

Chapter 2 System Structure and Components........................................ 2-1


2.1 Appearance and Dimensions .............................................................................. 2-1
2.2 Internal Structure................................................................................................ 2-3
2.3 Power Supply Chassis........................................................................................ 2-5
2.4 ZXD1500 (V4.0) Rectiier .................................................................................... 2-6
2.5 Centralized Supervision Unit ............................................................................... 2-8
2.6 Boards and Supervision Interfaces .................................................................... 2-10
2.6.1 Interface of SIB Board ............................................................................ 2-10
2.6.2 Interface of RLY Board ............................................................................2-11
2.6.3 Interface of EMB Board .......................................................................... 2-12

Chapter 3 ZXD1500 Rectiier Speciications ............................................ 3-1


3.1 Technical Speciications...................................................................................... 3-1
3.2 Internal Protection Functions............................................................................... 3-3
3.2.1 AC Input Over/Under-Voltage Protection.................................................... 3-3
3.2.2 PFC Output Over/Under-Voltage Protection ............................................... 3-4
3.2.3 Output Over-Voltage Protection................................................................. 3-4
3.2.4 Output Over-Current Protection................................................................. 3-5
3.2.5 Over-Temperature Protection and Fan Speed Control................................. 3-5

Chapter 4 System Speciications.............................................................. 4-1


4.1 Coniguration List ............................................................................................... 4-1
4.2 Technical Speciications...................................................................................... 4-2
4.3 Compliance Standards ....................................................................................... 4-6

Chapter 5 Alarm List .................................................................................. 5-1


Chapter 6 Electrical Connection Diagram................................................ 6-1
Glossary .......................................................................................................... I

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About This Manual
Purpose
This manual applies to the ZXDU58 W121 (V4.0R01M08) DC Power System (the
ZXDU58 W121 system for short). This manual describes the structure, characteristics,
and speciications of the ZXDU58 W121 system.

Intended Audience
This manual is intended for:
l Planning engineers
l Maintenance engineers

What Is in This Manual


This manual contains the following chapters/appendixes:

Chapter/Appendix Summary

1, System Overview Introduces the ZXDU58 W121 system, and describes its
basic features.

2, System Structure and Components Describes the appearance and dimensions, internal structure,
power supply chassis, the ZXD1500 rectiier, the Centralized
Supervision Unit (CSU) and the supervision interfaces.

3, ZXD1500 Rectiier Speciications Describes the technical speciications, and the internal
protection functions of the ZXD1500 rectiier.

4, System Speciications Describes coniguration list, technical speciications, and


compliance standards.

5, Alarm List Describes the alarm list, and the default alarm level and
output relays.

6, Electrical Connection Diagram Provides the electrical connection diagram of the ZXDU58
W121 system.

Related Documentation
l ZXDU58 W121 (V4.0R01M08) DC Power System Installation and Commissioning
l ZXDU B121-CSU (SV2.20L) Centralized Supervision Unit Operation Guide

Conventions
This manual uses the following typographical conventions:

Typeface Meaning

Italics Variables in commands. It may also refer to other related manuals and documents.

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Typeface Meaning

Bold Menus, menu options, function names, input ields, option button names, check boxes,
drop-down lists, dialog box names, window names, parameters, and commands.

Danger: indicates an imminently hazardous situation. Failure to comply can result in


death or serious injury, equipment damage, or site breakdown.

Warning: indicates a potentially hazardous situation. Failure to comply can result in


serious injury, equipment damage, or interruption of major services.

Caution: indicates a potentially hazardous situation. Failure to comply can result in


moderate injury, equipment damage, or interruption of minor services.

Note: provides additional information about a certain topic.

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Chapter 1
System Overview
Table of Contents
System Introduction....................................................................................................1-1
System Features ........................................................................................................1-2

1.1 System Introduction


The ZXDU58 W121 system is an outdoor DC power. It provides -53.5 V DC power for
communications equipment.
l AC input mode: Three-phase ive-wire (L1/L2/L3/N/PE),
220 V - 240 V (phase voltage) / 380 V - 415 V (line voltage), 50 Hz / 60 Hz.
l In full coniguration, the ZXDU58 W121 system is equipped with four ZXD1500
rectiiers, which form a rated output current of 120 A.

For the ZXDU58 W121 system appearance, see Figure 1-1.

Figure 1-1 System Appearance

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ZXDU58 W121 Product Description

1.2 System Features


The ZXDU58 W121 system has the following features:
l A wide range of input phase voltage (80 VAC - 300 VAC) makes the system suitable
for areas with unstable voltage.
l Integrating the power distribution, rectiiers, CSU and batteries in a single cabinet, and
thus saving installation space.
l The rectiier is hot-pluggable, and convenient for installation and maintenance.
l Intelligent CSU.
l With heat exchanger and Thermoelectric Cooler (TEC) for heat dissipation.
l High reliability with Mean Time Between Failures (MTBF) ≥ 2.2 × 105 h.
l Multiple networking interfaces: input relays, output relays, RS232 interfaces, and
RS485 interface.

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Chapter 2
System Structure and
Components
Table of Contents
Appearance and Dimensions......................................................................................2-1
Internal Structure........................................................................................................2-3
Power Supply Chassis ...............................................................................................2-5
ZXD1500 (V4.0) Rectiier ...........................................................................................2-6
Centralized Supervision Unit ......................................................................................2-8
Boards and Supervision Interfaces ...........................................................................2-10

2.1 Appearance and Dimensions


For the appearance and dimensions of the ZXDU58 W121 system, see Figure 2-1.

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ZXDU58 W121 Product Description

Figure 2-1 Appearance and Dimensions

For a description of the dimensions, refer to Table 2-1.

Table 2-1 Cabinet Dimensions

Item Description

Cabinet dimensions l Without thermoelectric cooler: 2200 mm × 700 mm × 700 mm


(H × W × D) l With thermoelectric cooler: 2200 mm × 700 mm × 850 mm

Communications 19 inches in width, 14U in height (1U = 44.45 mm)


equipment space

Battery space Two battery racks


(H × W × D) Each rack provides a net installation space of 335 mm × 537 mm × 552 mm.

Dimension of the 8–Ø16 mm


loor-mounting holes

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Chapter 2 System Structure and Components

2.2 Internal Structure


The internal space of the ZXDU58 W121 cabinet is divided into the equipment space and
the battery space.
For the internal structure, see Figure 2-2.

For a description of the components, refer to Table 2-2.

Figure 2-2 Internal Structure

1. Heat exchanger 7. Communications 14. Environment Monitoring


2. Thermoelectric cooler equipment space Board (EMB)
3. Heater for battery space 8. Ventilation subrack 15. Heater for equipment space
(optional) 9. Emergency light (optional) (optional)
4. Battery space 10. Smoke sensor (optional) 16. Internal cabling holes
5. Power supply chassis 11. Fan control board (FCTL) 17. External cabling holes
6. Signal Interface Board 12. PE busbar 18. Door sensor
(SIB) 13. Relay board (RLY) 19. GND terminals

Table 2-2 Component Description

S.N. Component Description

1 Heat exchanger For heat dissipation of the equipment space

2 Thermoelectric cooler For heat dissipation of the battery space

3 Heater for battery space Optional, to heat the battery space if needed

4 Battery space Two battery racks. Each rack provides a net installation
space of 335 mm × 537 mm × 552 mm (H × W × D)

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ZXDU58 W121 Product Description

S.N. Component Description

5 Power supply chassis Provides power input/output distribution and converts AC


to DC
For the further details, refer to 2.3 Power Supply Chassis.

6 Signal Interface Board (SIB) Provides background communication interfaces and


supervision interfaces
For the further details, refer to 2.6.1 Interface of SIB Board.

7 Communications equipment Installs the communications equipment. 19 inches in


space width, and 14 U in height

8 Ventilation subrack For internal air circulation of the equipment space

9 Emergency light Optional, for emergency lighting

10 Smoke sensor Optional, for smoke detection

11 Fan control board (FCTL) Controls the operation of the fans in the heat exchanger
and the ventilation subrack

12 PE busbar -

13 Relay board (RLY) Provides eight output relays


For the further details, refer to 2.6.2 Interface of RLY
Board.

14 Environment Monitoring Board Provides environment monitoring interfaces


(EMB) For the further details, refer to 2.6.3 Interface of EMB
Board.

15 Heater for equipment space Optional


Heats the power & communications equipment space if
needed

16 Internal cabling holes -

17 External cabling holes -

18 Door sensor For door status detection

19 GND terminals -

Note:

The total power of the communications equipment installed inside the ZXDU58 W121
cabinet can not exceed the cooling capacity of the heat exchanger. Failure to comply
can result in the equipment fault caused by high temperature.

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Chapter 2 System Structure and Components

2.3 Power Supply Chassis


The power supply chassis provides power input/output distribution and converts AC to DC.
For the layout of the components of the power supply chassis, see Figure 2-3.

Figure 2-3 Power Supply Chassis

1. AC input circuit breaker 5. DC output circuit breakers 8. Centralized Supervision


2. AC auxiliary output circuit (LLVD2) Unit (CSU)
breaker 6. Battery input circuit 9. ZXD1500 rectifiers
3. AC SPD breakers
4. DC output circuit breakers ( 7. DC Surge Protection
LLVD1) Device (DC SPD)

For the internal structure of the power input/output distribution part, see Figure 2-4.

Figure 2-4 Internal Structure

For a description of the components, refer to Table 2-3.

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ZXDU58 W121 Product Description

Table 2-3 Component Description

S.N. Component Description

1 AC input circuit breaker Activates/deactivates AC input branch

2 AC auxiliary output circuit breaker Activates/deactivates AC auxiliary input branch


Reserved for the heaters for the equipment space
and the battery space

3 AC SPD Provides AC input surge protection

4 DC output circuit breakers ( LLVD1) Activate/deactivate DC output (LLVD1) branches

5 DC output circuit breakers (LLVD2) Activate/deactivate DC output (LLVD2) branches

6 Battery input circuit breakers Activate/deactivate battery input branches

7 DC Surge Protection Device (DC Provides DC output surge protection


SPD)

8 Centralized Supervision Unit (CSU) Monitors the ZXDU58 W121 system

9 ZXD1500 rectiiers Convert AC to DC

2.4 ZXD1500 (V4.0) Rectiier


The ZXD1500 (V4.0) rectiiers convert AC to DC, provide power to the loads and charge
the batteries.

Rectiier Appearance
For the appearance of a ZXD1500 (V4.0) rectiier, see Figure 2-5.

Figure 2-5 ZXD1500 (V4.0) Rectiier

1. Indicators 3. Handle 5. Input/output integrated


2. Grille 4. Stop pin socket

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Chapter 2 System Structure and Components

Indicators
The indicators of the rectiier indicate the current operational status of the rectiier. For the
layout of the rectiier indicators, see Figure 2-6. For a description of the rectiier indicators,
refer to Table 2-4.

Figure 2-6 Layout of Rectiier Indicators

Table 2-4 Description of Rectiier Indicators

Indicator Label Status and Color Meaning

IN Lit (green) AC input power is normal.


(Input )

OUT Lit (green) DC output power is normal.


(Output)

CL Lit (yellow) Output current of the rectiier has reached its limit.
(Current limit)

ALM Lit (red) An alarm has occurred.


(Alarm)

Note:
When the rectiier is in sleep mode, only the IN indicator is lit.

Input/Output Integrated Socket


The input/output integrated socket of the rectiier is shown in Figure 2-7. It is used for the
connection to the DC power system.

Figure 2-7 Input/Output Integrated Socket

The pins of the socket are deined in Table 2-5.

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ZXDU58 W121 Product Description

Table 2-5 Pins Description

Pin No. Signal Description

1 OUTPUT 48V+ DC output +

3 OUTPUT 48V- DC output -

11 REMOTE l High–level input (amplitude at 5 V): to turn off the rectiier.


l Low–level input or high resistance: to turn on the rectiier.

12 ALARM l Low–impedance output: startup process, internal


fault/alarm or overheat status of the rectiier.
l High–impedance output: normal status.

13 COM Common end for the control signals.

14 ON-LINE Rectiier online signal: Directly connected to the COM signal on


the MAIN board.

15 PWM An input pulse signal with the amplitude of 5 V is required.

16 SHARE-BUS Current equalizing bus.

17 FOUT Output signal: Frequency/Current = 1.5 kHz/15 A.

26 AC input PE Protection ground.

27 AC input N Neutral

28 AC input L Live

2.5 Centralized Supervision Unit


The Centralized Supervision Unit (CSU) manages the power distribution unit, rectiiers and
batteries of the ZXDU58 W121 system.

Functions
l Collects the operational data and monitors the operation of the system.
l Provides alarm and necessary protection if the system is operating abnormally.
l Sends data to the background Supervision Center (SC) and receives the commands
from the SC. In this way, the system can be monitored remotely.

Structure
For the CSU structure, see Figure 2-8.

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Chapter 2 System Structure and Components

Figure 2-8 Centralized Supervision Unit

1. Liquid Crystal Display 3. Reset button 6. Power switch


(LCD) screen 4. Buttons 7. Fastening screw
2. Indicators 5. Handle 8. (Rear) Interface

Indicators
The indicators indicate the current operational status of the CSU. For a description of the
CSU indicators, refer to Table 2-6.

Table 2-6 CSU Indicators

Indicator Label Status and Color Meaning

PWR Lit (green) Power is applied to the CSU.


Power

RUN Flashing (green) CSU is operating normally.


Run

EQU Lit (green) Battery equalized charge is in-process.


Charge equalization

COMM Flashing (yellow) CSU is communicating with the connected PC.


Communication

ALM Flashing (red) An alarm or fault has occurred.


Alarm

Buttons
l The reset button is used to restart the CSU.
l Users can perform querying and setting operations through the buttons laid on the
front panel of the CSU.
For the function description of the buttons, refer to Table 2-7.

Table 2-7 Button Function

Indicator Label Status and Color

▲ Turns pages (or items) upwards / increases values

▼ Turns pages (or items) downwards / decreases values

Esc Exits and returns to the upper-level interface

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ZXDU58 W121 Product Description

Indicator Label Status and Color

Enter Conirms the current menu items/saves the current parameter


setting/enters the lower-lever interface

▲ + Enter Displays help information

2.6 Boards and Supervision Interfaces


2.6.1 Interface of SIB Board
The Signal Interface Board (SIB) provides background communication interfaces and
supervision interfaces.
For the layout of the interfaces on SIB, see Figure 2-9.
For a description of the interfaces on SIB, Refer to Table 2-8.

Figure 2-9 SIB Board

• NC: Normal Close • NO: Normal Open • COM: Common

Table 2-8 Interface Description

Interface Description

X4 Battery 1 temperature Connects to the temperature sensor of battery pack 1

X5 Battery 2 temperature Connects to the temperature sensor of battery pack 2

X12 Temperature control For internal temperature control

X14 Input relays 1, 2, 3, 4 l Input relays 1 and 2: Reserved for the heat exchanger
and thermoelectric cooler.
l Input relays 3 and 4: Can be customized by the user
for alarm input.

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Chapter 2 System Structure and Components

Interface Description

X15 Output relay 1 Reserved for CSU fault alarm

Output relay 2 l Output relays 2 to 6 correspond to the alarm codes A1


to A5 respectively in the CSU software.
X16 Output relay 3, 4
l For the default output relays for the alarms, refer to the
X17 Output relay 5, 6
Alarm List section.
l Users can customize these relays for alarm output.

X21 RS485 communication Connects to the EMB board

X22 RS232 communication For background communication

X23 Flood alarm The interfaces X23 to X26 can not be used because they
are replaced by the interfaces with the same functions on
X24 Smoke alarm
EMB board.
X25 Ambient temperature

X26 Intrusion alarm

2.6.2 Interface of RLY Board


The RLY board includes one input interface and eight output relays.
For the layout of the interfaces on RLY board, see Figure 2-10.
For a description of the interfaces on RLY board, refer to Table 2-9.

Figure 2-10 RLY Board

• NC: Normal Close • NO: Normal Open

Table 2-9 Interface Description

Interface Description Interface Description

X5 Output relay 1 (NC1) X13 Output relay 1 (NO1)

X6 Output relay 2 (NC2) X14 Output relay 2 (NO2)

X7 Output relay 3 (NC3) X15 Output relay 3 (NO3)

X8 Output relay 4 (NC4) X16 Output relay 4 (NO4)

X1 Output relay 5 (NC5) X9 Output relay 5 (NO5)

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ZXDU58 W121 Product Description

Interface Description Interface Description

X2 Output relay 6 (NC6) X10 Output relay 6 (NO6)

X3 Output relay 7 (NC7) X11 Output relay 7 (NO7)

X4 Output relay 8 (NC8) X12 Output relay 8 (NO8)

X17 Input interface - -

Note:
l The output relays 1 to 8 correspond to the alarm codes A6 to A13 in the CSU software.
Each output relay consists of one NC interface and one NO interface.
l For the default output relays for the alarms, refer to the Alarm List section. Users can
customize these relays for alarm output.
l The input interface X17 is reserved to be connected to the EMB board of the ZXDU58
W121 system.

2.6.3 Interface of EMB Board


The Environment Monitoring Board (EMB) provides various environment monitoring
interfaces.
For the layout of the interfaces on EMB, see Figure 2-11.
For a description of the interfaces on EMB, refer to Table 2-10.

Figure 2-11 EMB Board

Table 2-10 Interface Description

Interface Description

X1 Output interface Connects to the RLY board

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Interface Description

X6 Intrusion alarm For intrusion detection

X7 Smoke alarm For smoke detection

X10 Door alarm For door status detection

X11 Ambient temperature For ambient temperature detection

X12 Input relay 1, 2, 3, 4 The interface X12 can not be used because it is replaced by
the interface with the same function on SIB.

X13 Power input Inputs -48 V power

X14 Flood alarm For lood detection

X15 Glass smash alarm For glass smash detection

X16 RS485 communication Connects to the SIB

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Chapter 3
ZXD1500 Rectiier
Speciications
Table of Contents
Technical Speciications .............................................................................................3-1
Internal Protection Functions ......................................................................................3-3

3.1 Technical Speciications


For the technical speciications of the ZXD1500 (V4.0) rectiiers, refer to Table 3-1.

Table 3-1 Technical Speciications

Item Description

AC input Input mode Single-phase three-wire (L/N/PE)

Input voltage l Rated voltage: 220 VAC


l Range: 80 VAC - 300 VAC

Input frequency l Rated frequency: 50/60 Hz


l Range: 45 Hz - 65 Hz

Input current No more than 10 A (RMS) with 220 VAC input


voltage

Surge current In rated input, the starting surge current should not
be more than 150% of the input current peak in the
rated working status.
(The peak current caused by EMI capacitance is
not considered.)

Eficiency ≥ 90% with 220 VAC source

Input power factor ≥ 0.99

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ZXDU58 W121 Product Description

Item Description

DC output Output power l Rated output power: 1500 W (53.5 V)


l Maximum output power: 1800 W

Output voltage l Rated voltage: 53.5 VDC


l Range: 42 VDC - 58 VDC

Current limit l Input voltage 150 VAC - 300 VAC: (32 ± 1) A


l Input voltage 110 VAC - 150 VAC: (20 ± 2) A
l Input voltage 80 VAC - 110 VAC: (10 ± 2) A
In case of current limit, lyback occurs when the
output voltage falls to 35 VAC - 39 VAC.

Voltage regulation ≤ ±0.6%


precision

Psophometrically ≤ 0.5 mV
weighted phone noise

Broad–frequency noise ≤ 50 mV (3.4 kHz - 150 kHz)


voltage ≤ 20 mV (0.15 MHz - 30 MHz)

Discrete–frequency noise ≤ 5 mV (3.4 kHz - 150 kHz)


voltage ≤ 3 mV (150 kHz - 200 kHz)
≤ 2 mV (200 kHz - 500 kHz)
≤ 1 mV (0.5 MHz - 30 MHz)

Peak-to-peak noise ≤ 150 mV (20 MHz bandwidth)


voltage

Current equalizing ability A difference between the maximum and the


among rectiiers minimum is below 1.5 A (above 10% load)

Safety protection Insulation strength Input to output: 3000 VAC


Input to cabinet: 1500 VAC
Output to cabinet: 500 VAC

Leakage current < 1.5 mA

Reliability Mean Time Between Failures (MTBF) ≥ 1 × 105 h

Cooling mode Forced cooling (the rectiier has DC fans, with air
low 38 CFM)

Working Operating temperature -5 °C to +45 °C


environment
Storage temperature -40 °C to +70 °C

Relative humidity 10% to 90% (condense-free)

Mechanical Dimensions 134 mm × 87 mm × 290 mm (H × W × D, excluding


parameters socket)

Weight 3.5 kg

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Chapter 3 ZXD1500 Rectiier Speciications

Note:
ZTE Corporation reserves the right to upgrade or make change to the speciications without
further notice. For the latest information, refer to ZTE technical support website

http://ensupport.zte.com.cn.

3.2 Internal Protection Functions


3.2.1 AC Input Over/Under-Voltage Protection
For the AC input over/under-voltage protection and power decrease control, refer to Table
3-2 and see Figure 3-1.

Table 3-2 AC Input Over/Under-Voltage Protection and Power Control

AC Input Voltage Protection and Power Control

≤ 70 V Auxiliary power supply startup

≤ 80 V The post-DC/DC conversion circuit and the pre-PFC circuit stop working.

80 V - 110 V Current limit Imax = (10 ± 2) A.

110 V - 150 V Current limit Imax = (20 ± 2) A

150 V - 300 V Current limit Imax = (32 ± 1) A

≥ 300 V The post-DC/DC conversion circuit and the pre-PFC circuit stop working.

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ZXDU58 W121 Product Description

Figure 3-1 AC Input Over/Under-Voltage Protection

l The protection function is implemented through hardware.


l The precision of the voltage is ± 10 V and the hysteresis width is (15 ± 10) V.

3.2.2 PFC Output Over/Under-Voltage Protection


The PFC output over/under-voltage protection is as follows:

l When the PFC output voltage > 440 VDC, the post-DC/DC conversion circuit and the
pre-PFC circuit stop working.
l When the PFC output voltage < 340 VDC, the post-DC/DC conversion circuit stops
working.
The PFC output over/under-voltage protection is implemented through hardware. The
precision of the voltage is ±10 V and the hysteresis width is (15 ± 10) V.

3.2.3 Output Over-Voltage Protection


The output over-voltage protection circuit prevents the DC output ilter capacitor and
powered devices from damage due to voltage loop failure.
The output over-voltage protection threshold is (61 ± 1) V, which is unmodiiable. When
the output voltage exceeds (61 ± 1) V, the rectiier disables output and will not enable it
until the fault is eliminated after power-off and the rectiier is restarted.

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Chapter 3 ZXD1500 Rectiier Speciications

3.2.4 Output Over-Current Protection


The output over-current protection circuit prevents the rectiier from being damaged due
to the fault of output current limit circuit.
To avoid over-current protection prior to current limit protection, the response of
over-current protection is set to be slower than current limit protection, and the over-current
protection threshold is set to be higher than the maximum current limit threshold.
The over-current protection threshold of the rectiier is (36 ± 2) A.
The output over-current protection is a kind of backup protection and is conigured as
"unrecoverable". It does not act generally; however, once the over-current protection
is activated, the function will not recover until the fault is eliminated and the rectiier is
restarted.

3.2.5 Over-Temperature Protection and Fan Speed Control


According to the temperature of the radiator, the fan may work at full speed or half speed.
l When the temperature is over 50 °C, the fan works at full speed.
l When the temperature is below 50 °C, the fan works at half speed.
The radiator temperature may keep increasing when the fan is faulty or it is working at
full speed. Therefore, a negative temperature coeficient thermistor is used to prevent the
rectiier from being damaged due to over-temperature. The over-temperature protection
is as follows:

l When the temperature exceeds the temperature protection threshold, the post-DC/DC
conversion circuit stops working.
l When the temperature is below the temperature protection threshold, the post-DC/DC
conversion circuit starts to work.

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Chapter 4
System Speciications
Table of Contents
Coniguration List .......................................................................................................4-1
Technical Speciications .............................................................................................4-2
Compliance Standards ...............................................................................................4-6

4.1 Coniguration List


For the coniguration list of the ZXDU58 W121 system, refer to Table 4-1.

Table 4-1 Coniguration List

Component Coniguration

Cabinet Quantity One, outdoor type

Heating devices l Heater for equipment space (optional)


l Heater for battery space (optional)

Cooling devices l 80 W/K heat exchanger


l 200 W Thermoelectric Cooler (TEC)

Rectiier Model ZXD1500 (V4.0)

Quantity Four (in full coniguration)

CSU Model B121-CSU, software version V2.20L

Quantity One

AC distribution AC input 1*63 A/3P MCB


unit
AC auxiliary output 1*32 A MCB (reserved for heating devices)

AC SPD One, Class C

DC distribution Battery input 2*100 A MCBs


unit
DC output Default coniguration:
l LLVD1: 2*63A, 2*32A MCBs
l LLVD2: 2*32A, 2*16A MCBs
Actual coniguration is subject to the speciic contract.

DC SPD One, 15 kA

Supervision boards l SIB


l RLY board
l EMB

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ZXDU58 W121 Product Description

Component Coniguration

Supervision Background l One RS232 communication interface


interfaces on communication l One RS485 communication interface
SIB The RS485 interface is reserved to communicate with the
RLY board.

Input relays Four input relays


l Input relays 1 to 2: Reserved to input the alarms of the
heat exchanger and the thermoelectric cooler
l Input relays 3 to 4: Can be customized by the user for
alarm input.

Output relays Six output relays


l Output relay 1: Reserved for the CSU fault alarm.
l Output relays 2 to 6: Correspond to the alarm codes A1
to A5 in the CSU software and can be customized by
the user for alarm output.

Environment l Two battery temperature interfaces


monitoring l One temperature control interface

Supervision Output relays Eight output relays


interfaces on Output relays 1 to 8: Correspond to the alarm codes A6 to
RLY board A13 in the CSU software and can be customized by the user
for alarm output.

Supervision Environment l One door alarm interface


interfaces on monitoring l One intrusion alarm interface
EMB l One smoke alarm interface
l One ambient temperature interface
l One lood alarm interface
l One glass smash alarm interface

Background One RS485 communication interface


communication The RS485 interface is reserved to communicate with the
SIB board.

4.2 Technical Speciications


The ZXDU58 W121 system satisies the following technical speciications.
l For the environment speciications, refer to Table 4-2.
l For the system speciications, refer to Table 4-3.
l For the AC electrical speciications, refer to Table 4-4.
l For the DC electrical speciications, refer to Table 4-5.
l For the structure speciications, refer to Table 4-6.

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Chapter 4 System Speciications

Note:
ZTE Corporation reserves the right to update or upgrade the speciications without
further notice. For the latest information, refer to ZTE technical support website
http://ensupport.zte.com.cn.

Table 4-2 Environment Speciications

Item Description

Operating temperature -30 ℃ to +40 ℃, (+15 ℃ to +25 ℃, recommended)

Storage temperature -40 ℃ to +70 ℃

Relative humidity 10% to 90% (non-condensing), 40% to 60% recommended

Altitude l 0 to 2000 m: 100% output power


l 2000 to 3000 m: The power derating percentage is 1% for each 100 m
increase in altitude above 2000 m.

Other requirements l No conductive dusts or corrosive gases.


l No explosion hazard, no shake or jolt.
l The cabinet should be stable and erect.
l No strong Electromagnetic Interference (EMI).

Table 4-3 System Speciications

Item Description

Rated output current 120 A (In full rectiier coniguration)

Rated output power 6000 kW (In full rectiier coniguration)

Maximum output 7660 kW (In full rectiier coniguration)


power
System eficiency ≥ 90% (with rated input and full load)

Equipment noise ≤ 55 dB(A)

Networking interfaces Input/output relays, RS232 interface

Mean Time Between ≥ 2.2×105 h


Failures (MTBF)

Designed service time 10 years to 15 years

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ZXDU58 W121 Product Description

Table 4-4 AC Electrical Speciications

Item Description

AC input features AC input mode Three-phase ive-wire (L1/L2/L3/N/PE)

AC input voltage l Rated input voltage: 220 V - 240 V (phase


voltage) / 380 V - 415 V (line voltage)
l Phase voltage range: 80 V - 300 V

AC input frequency Rated frequency: 50 Hz/60 Hz

AC input power factor ≥ 0.99 (with full load)

AC SPD Class C, Imax = 40 kA (8/20 μs)

Protection functions AC over-voltage protection When the input voltage is higher than the
over-voltage threshold, the system takes a
protection action against over-voltage.

AC under-voltage When the input voltage is lower than the


protection under-voltage threshold, the system takes a
protection action against under-voltage.

Input over-current The AC input circuit breaker provides


protection over-current protection function.

Table 4-5 DC Electrical Speciications

Item Description

DC output features DC output voltage l Rated output voltage: -53.5 V


l Range: -42 V to -58 V (The DC output
voltage can be adjusted through the
CSU.)

DC SPD Imax = 15 kA (8/20 μs)

Source effect ≤ 0.1%

Load effect ≤ 0.5%

Regulated voltage preci- ≤ 0.6%


sion

Weighted noise voltage < 1 mV

Peak-peak noise voltage ≤ 100 mV

Broad-frequency noise ≤ 30 mV (3.4 kHz–150 kHz)


voltage ≤ 20 mV (0.15 MHz–30 MHz)

Discrete-frequency noise ≤ 5 mV (3.4 kHz–150 kHz)


voltage ≤ 3 mV (150 kHz–200 kHz)
≤ 2 mV (200 kHz–500 kHz)
≤ 1 mV (0.5 MHz–30 MHz)

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Chapter 4 System Speciications

Item Description

DC voltage drop in the cab- < 500 mV


inet

Protection functions DC over-voltage protection When the DC output voltage is higher than the
over-voltage threshold, the system takes a
protection action against over-voltage.

DC under-voltage When the DC output voltage is lower than the


protection under-voltage threshold, the system takes a
protection action against under-voltage.

Battery under-voltage l When the battery voltage is lower than the


protection LLVD1 threshold, the system disconnects
the secondary loads.
l When the battery voltage is lower than the
LLVD2 threshold, the system disconnects
the primary loads.

Table 4-6 Structure Speciications

Item Description

Cabinet dimensions l Without thermoelectric cooler: 2200 mm × 700 mm × 700 mm


(H × W × D) l With thermoelectric cooler: 2200 mm × 700 mm × 850 mm

Battery space Two battery racks


(H × W × D) Each rack provides a net installation space of 335 mm × 537 mm × 552 mm

Cabinet weight Approximately 205 kg (excluding the rectiiers, CSU and batteries)

ZXD1500 rectiier 3.5 kg/set, 4 sets (in full coniguration)


weight

CSU weight 1.6 kg

Communications 19 inches in width, 14U in height


equipment space (1U = 44.45 mm)

Cooling capacity of 80 W/K


heat exchanger

Cooling capacity of 200 W


thermoelectric cooler

Cabling mode Bottom cabling

Installation mode Floor-mounting

Maintenance mode Cable connection and system maintenance in the front

Protection degree IP55

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ZXDU58 W121 Product Description

Note:
The total power of the communications equipment installed inside the ZXDU58 W121
cabinet can not exceed the cooling capacity of the heat exchanger. Failure to comply
can result in the equipment fault caused by high temperature.

4.3 Compliance Standards


EMC Standards
The ZXDU58 W121 system is in compliance with the following Electromagnetic
Compatibility (EMC) standards:
l EN55022
l IEC61000-3-3; IEC61000-3-2; IEC61000-4-2; IEC61000-4-3; IEC61000-4-4;
IEC61000-4-6; IEC61000-4-8; and IEC61000-4-11

Safety Standards
The ZXDU58 W121 system is in compliance with the UL/IEC/EN 60950 safety standards.

Other Standards
The ZXDU58 W121 system is also in compliance with the following standards:

l The Restriction of Hazardous Substances (RoHS) directive (2002/95/EC) of the


European Union.
l This device complies with Part 15 of the FCC Rules. Operation is subject to the
following two conditions: (1) this device may not cause harmful interference, and (2)
this device must accept any interference received, including interference that may
cause undesired operations.

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Chapter 5
Alarm List
For a description of the alarms, refer to Table 5-1.

Note:
Set output relays and levels for the alarms in the CSU in accordance with on-site
requirements. Record modiied output relays and levels in Table 5-1.

Table 5-1 Alarm List

S.N. Alarm Name Alarm Level and Alarm Description


Output Relay

1 Total Alarm Default level: – The CSU detects that an alarm occurred.
Default relay: 0
Modiied value: ______

2 AC Aux SW Off Default level: Minor The AC auxiliary switch is Off.


Default relay: 0
Modiied value: ______

3 AC Main SW Off Default level: Major The AC input air switch is Off.
Default relay: 0
Modiied value: ______

4 AC Power Off Default level: Major The mains supply is cut off and there is no
Default relay: 0 standby AC input available.
Modiied value: ______

5 ACArrester Brk. Default level: Minor The AC surge arrester is faulty.


Default relay: 0
Modiied value: ______

6 AC Under-Vol Default level: Minor The AC input voltage is lower than AC


Default relay: 0 Vol.Min.
Modiied value: ______

7 AC Over-Vol Default level: Minor The AC input voltage is higher than AC


Default relay: 0 Vol.Max.
Modiied value: ______

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ZXDU58 W121 Product Description

S.N. Alarm Name Alarm Level and Alarm Description


Output Relay

8 AC Phase Lost Default level: Minor An AC input phase is lost.


Default relay: A6
Modiied value: ______

9 AC Current Over Default level: Minor The AC input current is higher than the preset
Default relay: 0 maximum AC current.
Modiied value: ______

10 SMR Alarm Default level: Minor A rectiier is faulty. If one rectiier is faulty, it
Default relay: A7 is a minor alarm; if two or more rectiiers are
Modiied value: ______ faulty at the same time, it is a major alarm.
Note: SMR = Switching Mode Rectiier

11 SMR Abnormal Default level: Minor A rectiier is activated but has no output.
Default relay: 0
Modiied value: ______

12 SMR Losing Default level: Minor A rectiier is lost.


Default relay: A8
Modiied value: ______

13 DC Under-Vol Default level: Minor The DC output voltage is lower than DC


Default relay: 0 Vol.Min.
Modiied value: ______

14 DC Over-Vol Default level: Minor The DC output voltage is higher than DC


Default relay: 0 Vol.Max.
Modiied value: ______

15 DC Loop Break Default level: Minor A DC output branch is disconnected.


Default relay: 0
Modiied value: ______

16 Bat Loop Break Default level: Minor A battery branch is disconnected.


Default relay: 0
Modiied value: ______

17 Bat Under-Vol Default level: Major The voltage of a battery pack is lower than
Default relay: A11 BatVol Min.
Modiied value: ______

18 Bat Over-Temp Default level: Minor The temperature of a battery pack is higher
Default relay: A9 than Bat. Temp.Max.
Modiied value: ______

19 1st Shut-down Default level: Major When the battery voltage is lower than 1-Shut
Default relay: A12 Vol., the system disconnects the secondary
Modiied value: ______ loads (LLVD1 loads).

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Chapter 5 Alarm List

S.N. Alarm Name Alarm Level and Alarm Description


Output Relay

20 2nd Shut-down Default level: Major When the battery voltage is lower than 2-Shut
Default relay: A13 Vol., the system disconnects the primary
Modiied value: ______ loads (LLVD2 loads).

21 DCArrester Brk. Default level: Minor The DC surge arrester is faulty.


Default relay: 0
Modiied value: ______

22 DCBreaker Alarm Default level: Minor The DC contactor of a DC loop is faulty.


Default relay: 0
Modiied value: ______

23 Battery Fault Default level: Major The battery cannot supply power.
Default relay: 0
Modiied value: ______

24 Bat Under-Temp Default level: Minor The temperature of a battery pack is less than
Default relay: 0 Bat Under-Temp.
Modiied value: ______

25 Bat.Temp.Void Default level: Minor The system is conigured with batteries, but
Default relay: 0 battery temperature sensor is not properly
Modiied value: ______ connected.

26 Bat.Discharge Default level: Minor The battery discharge current is higher than
Default relay: 0 Bat.Discharge.
Modiied value: ______

27 Env Under-Temp Default level: Minor The environment temperature is lower than
Default relay: 0 Env.Temp.Min.
Modiied value: ______

28 Env Over-Temp Default level: Minor The environment temperature is higher than
Default relay: A10 Env.Temp.Max.
Modiied value: ______

29 Env Under-Hum Default level: Minor The environment humidity is lower than
Default relay: A4 Env.Hum.Min.
Modiied value: ______

30 Env Over-Hum Default level: Minor The environment humidity is higher than
Default relay: A5 Env.Hum.Max.
Modiied value: ______

31 Smoke Alarm Default level: Minor The sensor detects the smoke.
Default relay: A3
Modiied value: ______

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ZXDU58 W121 Product Description

S.N. Alarm Name Alarm Level and Alarm Description


Output Relay

32 Flood Alarm Default level: Minor The sensor detects the entrance of water.
Default relay: A1
Modiied value: ______

33 Intrusion Alarm Default level: Minor The sensor detects the intrusion of a foreign
Default relay: A2 object.
Modiied value: ______

34 Door Magnet Alm Default level: Minor The door with a door alarm sensor is opened.
Default relay: 0
Modiied value: ______

35 Glass Broken Default level: Minor The sensor detects broken glasses.
Default relay: 0
Modiied value: ______

36 EnvUn.LostTouch Default level: Minor The communication between the CSU and the
Default relay: 0 Environment Monitor Board (EMB) failed.
Modiied value: ______

37 HeatExch.Alm Default level: Major The heat exchanger is faulty.


Default relay: 0
Modiied value: ______

38 Env.Temp.Void Default level: Minor No valid battery temperature sensor is


Default relay: 0 conigured.
Modiied value: ______

39 Start GEN Default level: - The generator has been activated.


Default relay: 0
Modiied value: ______

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Chapter 6
Electrical Connection
Diagram
For the operating principle diagram of the ZXDU58 W121 system, see Figure 6-1.

Figure 6-1 Operating Principle Diagram of the ZXDU58 W121 System

The system components are described as follows.


l AC distribution unit: Connects AC input to the system and distributes AC power.
l Rectiiers: Convert AC to DC.
l DC distribution unit: Provides DC output to the loads and connects the batteries to
the system.
l CSU: Controls and manages the system.
l Batteries: Provide standby DC power to the loads when the mains is failure.
For the detailed electrical connection diagram of the ZXDU58 W121 system, see Figure
6-2 and Figure 6-3.

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ZXDU58 W121 Product Description
Figure 6-2 Electrical Connection Diagram of the ZXDU58 W121 (V4.0R01M08) System (1/2)

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Chapter 6 Electrical Connection Diagram

Figure 6-3 Electrical Connection Diagram of the ZXDU58 W121 (V4.0R01M08) System (2/2)

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Glossary
CSU
- Centralized Supervision Unit
EMB
- Environment Monitor Board
EMC
- Electromagnetic Compatibility
EMI
- Electromagnetic Interference
GND
- Ground
LCD
- Liquid Crystal Display
LLVD
- Load Low Voltage Disconnect
MTBF
- Mean Time Between Failures
PC
- Personal Computer

PE
- Protective Earth
PFC
- Power Factor Correction
RoHS
- Restriction of Hazardous Substances

SIB
- Signal Interface Board
SMR
- Switching Mode Rectiier
SPD
- Surge Protection Device
TEC
- Thermoelectric Cooler

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