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Cite this article as: PETROL. EXPLOR. DEVELOP., 2018, 45(2): 312–320. RESEARCH PAPER
Abstract: Based on the productivity equation of coalbed methane (CBM) wells, three indexes, main production layer optimization in-
dex, main production layer expansion index and capacity contribution index are proposed, with which the three - step optimization meth-
od of production-layer combination is established. In selecting main production layer, the coal seam thickness, CBM content, coal seam
permeability, coal seam reservoir pressure and coal structure are considered comprehensively to evaluate the potential of the production
layer. In selecting expansion of the main production layer combination, on the premise of ensuring full and slow desorption of the main
production layer and non-exposure of the main production layer out of liquid surface, the degree of mutual interference between the main
and non-main production layers is comprehensively evaluated by coupling the critical desorption pressure, layer spacing and reservoir
pressure gradient difference. In optimizing production layer combination, the main concern is the economic efficiency of the combined
layers. Only when the contribution coefficient of the main production layer is greater than 30% and the contribution index of the other
production layers is more than 10%, the economic benefit of a CBM well after being put into production can be ensured. Based on the
comparative analysis of the development effect of the development test wells in Songhe of Guizhou province, it is proved that the
“three-step method” for the optimization of production-layer combination is scientific and practical, and can be used to design the mul-
ti-layer commingling scheme of coalbed methane.
Key words: CBM; multi-layer commingled production; selection of main production layer; combination optimization; production con-
tribution
simulation[10] and physical modeling[14] and so on under the coal seams has demonstrated that not the more production
conditions of reservoir physical property differences and fluid layers, the better it is. It is often counterproductive to seek
property differences in order to work out semiquantitative more layers deliberately and pursue profit blindly. In low-per-
compatibility indexes of production layers to guide practical meability conditions, the interlayer interference is quite seri-
exploration and development of CBM. Because of the com- ous due to the differences in reservoir physical properties and
plexity of geological conditions and interlayer interference, fluid properties. It is critical to optimize the combination pro-
limited statistical data, idealism of numerical simulation, and duction layers reasonably in order to maximize the production
limitation of physics simulation, a compatible identification potential of CBM wells and improve the development effi-
index system of production layers has not been established to ciency of CBM fields.
date, not mention guidance for the exploration and develop- In view of this, a three-step method of optimizing combina-
ment of CBM. Therefore, on the basis of current CBM devel- tion production layers has been advanced, in which a main
opment technologies and coal seam groups in western production layer in multi-coal seams is picked out first, then
Guizhou, the urgent technical issue now is to optimize under the condition of ensuring that the gas production main
combination production layers, reduce interlayer interference position of the main production layer, and other production
as much as possible, balance the use of each production layers are added into the combination by considering the pro-
layer’s resources and maximize the release of CBM resources ductivity equilibrium and economic benefit.
according to the physical properties and fluid characteristics 2.1. Optimization of the main production layers
of each layer.
In the Songhe block in western Guizhou, the coal seams are According to the productivity equation of CBM wells by
well-developed and stable, staged fracturing and commingled Lou Jianqing[15], Shenjian[16] and Mengzhaoping[17], the pro-
drainage model has been adopted in the CBM test well groups ductivity equation of gas well can be extended as follows:
here, rich test and engineering data have been collected, and Q BHVK p 2 p02 (1)
single wells have peak production more than industry gas From Eq. (1), the original physical parameters that affect
flow standard. At present, the district is in a stable production the productivity of CBM wells are primarily coal seam thick-
period, but the effect is not so ideal, primarily because com- ness, permeability, gas content and reservoir pressure, which
bination layers in single wells have failed to reach the maxi- are consistent with the key parameters determined by the op-
mum productivity. Therefore, based upon the principle of timization of a CBM favorable area, the optimization of a
efficient and economic development of each production layer favorable production area and well pattern optimization [18-20].
and the productivity equation of CBM well, the combined CBM development practice has confirmed that under the cur-
optimization method of production layers has been explored rent development techniques, when the coal structure is my-
for typical development test wells in the Songhe block in lonitic and particle coal, the development effect is not good.
western Guizhou. The No.17 coal was preferred during the early exploration
stage of the western Guizhou, but the gas production result
1. The coalbed methane field
was very poor because of its broken coal structure. Therefore,
In Block Songhe, the coal-bearing strata are 341 m thick on the quality of coal structure is very important; if the develop-
average, thin- and medium-thickness seam groups are rich, ing coal seam is particle coal or mylonitic coal under a
there are 50 coal-bearing layers on average, with the total multi-seam condition, it is recommended to be shelved. Based
thickness of 41 m on average. There are 18 minable coal on Eq. (1), the optimum index δ of the main producing layer
seams, mainly NO.1+3, NO.4, NO.9, NO.12, NO.15, NO.16, of multi-coal seam is advanced and specifically defined as
and NO.17, with a total thickness of the workable seams of follows:
11.68 m. The main part of the coal seams is coking coal, with HVKpS (2)
high gas contents between 6.46 m3/t and 20.99 m3/t, and gas According to the above equation, the production layer with
saturation of greater than 70%. The coal seams have pressure larger optimum index value and greater potential productivity
coefficients from 1.08 to 1.4, indicating abnormal high pres- is the preferred main production layer.
sure characteristic.
2.2. Expansion of the main production layer
There are nine wells in the Songhe development test well
group. These wells have 3 to 4 fracturing stages of about 20 m The precondition for combination production layers is that
per stage, and production layer span of approximately 200 m, these production layers have similar physical properties and
including three main coal seams. These layers have been fluid properties. In low-permeability and multi-coal seam
drained and produced commingled by lowering liquid level conditions, the reservoirs often have similar physical proper-
uniformly. ties, but big differences in pressure and critical desorption
pressure. During the later commingled drainage control, to
2. Combination method of production layers
ensure that the production layers produce gas continuously
The CBM exploration and development practice of multi- and don’t interfere with each other, the critical desorption
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YANG Zhaobiao et al. / Petroleum Exploration and Development, 2018, 45(2): 312–320
Table 1. Economic evaluation of CBM well. The productivity contribution index η can be defined as
Daily gas Annual earnings/ Benchmark investment payback follows:
n
production/m3 Ten thousand yuan period profit/ Ten thousand yuan
50 3.47 24.26
Qi Q 100%
i 1
i (5)
100 6.93 48.51 The productivity contribution index η of the other produc-
300 20.79 145.53 tion layers should be greater than 10% except the main pro-
duction layer, and it is not recommended to combine the pro-
500 34.65 242.55
duction layers with less than 10% of contribution index.
700 48.51 339.57
1 000 69.30 485.10 2.4. Optimized combination process of production layers
1 200 83.16 582.12 The complete optimized combination process of multiple
coal seams is shown in Fig. 2. During the process, in addition
reserves at this depth[22]. Therefore, the average daily yield of to meeting the three-step method requirements, also it should
a production layer combination should be at least 1 000 m3/d. be noted that if the main production is located at the top, dur-
Within one production layer combination, the costs for adding ing the process of continuous drainage, the main production
production layers are mainly costs of perforating, fracturing layer should not be exposed above the liquid level too early. If
operation and material for fracturing, and are approximately it is located at the bottom, after upward expansion, it is nec-
0.4 million yuan. According to the 8-year benchmark invest- essary to ensure that the upper secondary main production
ing payback period, the average daily gas production should layer is not exposed above the liquid level too early. When the
be 100 m3/d, which is 10% of the starting standard of com- main production layer is located in the middle, one should
mercial gas flow in this area. The payback period profit of the follow the upward and downward expansion combination
benchmark investment is 485.1 thousand yuan, approximately principles, respectively.
the expense of single layer fracturing and part of the shared
3. Examples of production layer combinations
maintenance. Considering the complexity of geologic condi-
and comparison of their optimization effects
tion in western Guizhou, the lower yield of current develop-
ment wells with only a few wells exceeding the production 3.1. Basic data of example wells
rate of 1 000 m3/d, it is determined the expansion production
Well GP and GP-X are two wells in the Songhe develop-
layer should have productivity contribution rate of greater
ment test well group with target points 180 m from each other,
than 10%.
and are both developed by small-layer perforation, staged
For the main production layer, during the stable production
fracturing and commingled drainage. The wells were put into
stage, when the liquid level falls to the roof of the main pro-
operation in January 2014, and their basic data are shown in
duction layer, and the casing pressure is 0.05 MPa, the main
Table 2. In the table, the depth, thickness, reservoir pressure,
production layer gas production contribution rate should be
permeability, gas content and coal structure of the coal seam
greater than 30%, while the gas production contribution rate
were derived from logging interpretation. The critical desorption
of the other layers should be greater than 10% at best. Based
pressure of the production layers were calculated from the
on Eq. (1), the production potential of each layer is as follows:
measured isothermal adsorption data, and several coal seams
Qi Bi H iVi K i pi2 p02i (4) did not have isothermal adsorption data, so their critical de-
where p0i gh pt sorption pressures were obtained from the average Lambertian
To simplify the calculation and increase operability, the in- volume and Lambertian pressure of other production layers.
fluence coefficient B of engineering is not taken into account Under an air-drying condition, the Lambertian volume and Lam-
in Eq. (4), that is making Bi=1.0×1015 t/(dm3MPa2). bertian pressure were 22.82 m3/t and 2.13 MPa, respectively.
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YANG Zhaobiao et al. / Petroleum Exploration and Development, 2018, 45(2): 312–320
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