PROCESS FLOW DIAGRAM SHEET -1-

SECTION NUMBER K6751-6756 PFD NO KMC /PFD/01

Customer name WONJIN
SECTION NAME AL.PROFILE Revision No. 2 Key Date 18.09.2022

CUST.PART NUMBER RKAE1T5SPRWON194 Prepared by MURALI Date (Original) 18.09.2022 Date (Revised) 28.4.2023

Incoming Sources of
Process No. Process Name / Operation / Description Process Flow diagram Product Characteristics Process Characteristics
variation
331

10 Raw material receiving inspection Material grade changing Chemical composition -

20 Raw material Storage Wrong material identification Kgs, Preservation area -

2423
3

30 Melting Temprature Fluctuation Chemical composition&Visual finish Temperature

40(a) Log heating Temprature Fluctuation Billet temperature Temperature&Time

40(b) Die pre heating Temprature Fluctuation - Oven Temperature&Time

50 Extrusion Pressure&speed fluctuation Dimension variation&Visual finish Extrusion speed&Pressure

60 Quenching Delay time Specification not meet Air

70 Stretching Section bend Free from straightness -

0

80 Section cutting Dimension variation Dimensions & appearance -

Temprature
Mechanical
80 A Nature Cooling Fluctuation&Mechanical properties Atomespheric air/ time
properties(Hardness&UTS)
variation

Temprature
Mechanical
90 Ageing Fluctuation&Mechanical properties Ageing time&Temperature
properties(Hardness&UTS)
variation

100 Re- cutting C/L Dimension variation Dimensions & appearance -

110 Final inspection Wrong part approvel Dimension&Visual -

Check Water and Caustic mixing

110A CAUSTIC WASH CRACK VISUAL
ratio

120 Packing Qty variation Free from damage&mix up Calibrated weighing scale

130 Dispatch Wrong section supply Free from damage & Wrong part Operator knowledge

Symbol description
Operation with
Inspection Storage Operation Transport
inspection

Sl.no DATE OF AMENDMENT Rev.no Rev.date Details Prepared by Approved by

1 Nature Cooling 1 12.09.2022 New product MURALI.K Mr. BALA

2 CAUSTIC WASH 2 28.4.2023 REGULAR PART MURALI.K Mr. BALA

SYMBOL DESCRIPTION

Operation with
Inspection Storage Operation Transport
inspection