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Paper 7
ROTOR STABILITY
The theoretical and experimental work of several investigators in rotor-bearing stability is summarized.
Incompressible fluid-film bearings under laminar and turbulent flow conditions and compressible fluid-film
bearings of the self-acting and externallypressurizedtype under laminar flow conditions are described. Design
charts are given for calculation of the threshold of instability under laminar and turbulent, compressible and
incompressible flow conditions. The effect of rotor flexibility and non-linear effects are discussed. In addition,
the author makes several recommendationsfor further studies.
BACKGROUND REVIEW
Orifice radius, in. Theoretical investigations
Radial clearance, in. Oil whip was first identified in 1924 by Newkirk (I)* (2)
Frequency dependent damping co- who devoted an extensive experimental effort to a study
efficients, lb sjin. of the problem (2)-(7). At about the same time, Stodola
Bearing diameter, in. (8) undertook a theoretical investigation of the influence of
Diameter of feeding hole, in. the journal bearings on the critical speeds of a rotor. In
Eccentricity, in. the course of his investigation, he and Hummel(9) arrived
Force, lb. at the conclusion that the fluid-film forces in a bearing
Gravitational constant, 386 in/s2. induce rotor instability when E < 0.65.
Film thickness, in. Stodola’s analysis is based on a linearization of the fluid-
Frequency dependent stiffness co- film forces whereby the stability of the equilibrium posi-
efficients, lb/in. tion can be tested directly. T o illustrate, assume the
k, K Stiffness, lb/in. journal to have a mass M and let the journal centre position
L Bearing length, in. be defined by Cartesian coordinates (5,jj). The fluid-film
M Rotor mass per bearing, lb ?/in. force components, F, and F,, depend on the instantaneous
m Eilipticity ratio. position and velocity of the journal centre such that the
N Rotor speed, revis. linearized equations of motion become
n Number of feeding holes.
P
R
RT
Pressure, lb/in2 absolute.
Bearing radius, in.
(Gas constant) x (total tempera-
ture), ina/s2.
1
Reynolds number.
Sommerfeld number.
t Time, s.
V Velocity of shaft centre, in/s.
vi Feeder hole volume, in3.
W Bearing load, lb.
Y (= vlw) Frequency ratio. . . . (7.2)
8 (= a2/Cd) Inherent compensation factor. where the partial derivatives are evaluated at the equi-
E (= e/C) Eccentricity ratio. librium position (5= 0, j j = 0, d51dt = 0, djjldt = 0).
8 Circumferential, angular co- These are two simultaneous, second-order, ordinary differ-
ordinate. ential equations with constant coefficients which are
Compressibility or bearing number. readily tested for stability once the eight Taylor expansion
coefficients are known.
Although Stodola’s method is correct and simple, it
Feeding parameter. presents the problem of obtaining accurate values for the
P Viscoshy, lb slin”. Taylor coefficients. Before the 1940’s the only available
V Frequency, radls. solution of the lubrication equation, Reynolds’ equation,
t LID ratio. was Sommerfeld’s (10)solution, or modifications thereof,
P Mass density, lb s2/in4. for the infinitely long, 360-degree journal bearing. Thus,
w Angular velocity, rad/s. Stodola was forced to neglect the four damping coeffi-
cients (Le. -i3FX/a(d2/dt), -aF,/a(djj/dt), etc.) and to
arrive at the values for the four spring coefficients
[ -aFx/a2, -hF,/dy, etc.) from an estimate of the func-
Subscripts tional relationship between the statically imposed bearing
a Ambient pressure. load and the journal centre position.
B Effective bearing stiffness. The results indicated that for any operating eccentricity
r Rotor stiffness, radial. ratio E > 0.65, two frequencies existed for which the
S Support stiffness, supply pressure. motion would be unstable. For eccentricities below 0.65,
x Axis. Hummel found the motion inherently unstable, and there-
Y Axis. fore did not consider this region further. This region has
z Axis. since been investigated by Cameron (11) who found a
e Tangential. * References are given in Appendix 7.1.
Proc Instn Mech Engrs 196L7-68 Vol I82 Pt 3A
single threshold frequency for instability rather than the unstable and whirls at the rotor critical frequency in
inherently unstable domain inferred by Hummel. Cameron accordance with observed performance. This led to the
and Solomon (12)experimentally confirmed the existence stability criterion
of the predicted low-eccentricity instability threshold for
€-values down to 0.18. Further extension of this approach
to cover flexible rotors has been made in reference (13).
This method is simple and direct and the results have
Mwa
kr
-+- kl < 4 . .
where K,. and Ks are the rotor stiffness and bearing support
. (7.5)
been formulated as a stability threshold chart. Experi- stiffness respectively. Poritsky’s analysis neglected the
mental correlation is quite good as far as it goes. At both influence of fluid-film damping, and no attempt was made
high and low eccentricities, the agreement between theory to determine the value of the fluid-film stiffnesses, except
and practice is poor owing to the omission of damping from to postulate that these would be linear with displacement
the analysis. At low eccentricities the results predict a high for small amplitude motions. Later investigations into the
(or infinite) stability threshold frequency whereas it is elastic and damping properties of the cavitated fluid-film
well known that in this condition cylindrical bearings have (15) (18) verified the existence of the radial force com-
serious instability ‘problems. This condition is important ponent, and also provided values for all four spring and
in predicting the performance of vertical machines. At damping coefficients. When damping is included, the pre-
high eccentricities, the complex interaction between dicted whirl frequency is always less than 0 . 5 in ~ ~agree-
bearing stiffness and damping cannot be neglected, and the ment with practical observations.
damping term alone may become very large. I n testing the linearized equations for stability, most
The first attempt to investigate the motion of a rigid authors use Routh’s criterion. They frequently include
journal within a bearing using hydrodynamic theory was the flexibility of the rotor in the equations and end up
made by Harrison (14)~ who derived expressions for the with a characteristic equation of sixth order. The problem,
radial and tangential components of the fluid-film force however, is easily reduced to one of fourth order and the
due to the journal displacement. These expressions are solution can be obtained directly in closed form in terms
based on the Reynolds assumptions, and apply to an of the eight Taylor coefficients as shown in references (19)
infinitely long, full (no cavitation) bearing using an and (20). This method makes it easy to recognize, as many
incompressible lubricant, as follows: investigators fail to do, that the contribution of rotor
12Tp~3 flexibility to the phenomenon of oil whip is only to lower
1
E
F, = - (w-2v) the threshold speed and not to influence the basic character
c2 (2+2)(1-€2)1’2
(7.3) of the onset of instability. This was first shown in refer-
12rpR3 1 de
F, = -- C 3 (1,~’)~’~d t
- ence (21).
The interest in the problem of oil whip increased
For a stationary journal centre F, reduces to zero while markedly after the Second World War, beginning with
12np~3 E
Hagg (22) in 1946, and has been growing since that time,
F, = ~
c
2 (2+2)(1-€yW
. . (7.4) primarily because of the trend towards high-speed mach-
inery and the use of low kinematic viscosity lubricants.
This constitutes a force on the journal which is perpen- Concurrent with this effort, a considerable amount of
dicular to the displacement of the centre, urging it to work, both experimental and analytical, has been devoted
whirl in the direction of rotation. I n practice, both radial to determining the eight Taylor coefficients (the spring and
and tangential force components have been shown to exist damping coefficients) for a wide variety of bearing types
simultaneously. The discrepancy arises from the Sommer- (IS)(23)-(29), not so much with the intent of studying oil
feld assumptions which neglect the influence of cavitation. whip but rather, in agreement with Stodola’s original
In the case of a vertical rotor in plain cylindrical bearings, purpose, to determine the bearing’s influenceon the critical
the radial component of force goes to zero at E z 0 and speeds of the rotor. This work, however, has made it
whirl instability from zero speed upwards is realized in feasible to broaden the scope of the oil-whip investigation
this case; see Boeker and Sternlicht (15). Robertson (16) to cover other and more practical bearing types than the
reconsidered Harrison’s case and indicated the omission plain cylindrical bearing.
of radial motion effects on the tangential component of Hagg gave a simple evaluation of the damping capacity
surface velocity. In his analysis he considered the damping of a tilting-pad bearing, and later gave curves for spring
coefficients neglected by Stodola but ignored the sub- and damping constants for 120-degree partial-arc bearings,
ambient pressures in the fluid film and found the journals together with a simpIe stability chart (30). Later work by
to be inherently unstable and whirl with a frequency equal Hagg and Sankey (31) (24)gave more complete data on
to one-half the speed of rotation. This conclusion is spring and damping constants for partial-arc and tilting-
correct but of limited interest. Poritsky (17) showed that pad bearings for small-amplitude whirl, determined
when a radial force component was included in the experimentally. At both low and high Sommerfeld
equations of motion for a rigid journal, stability was pre- numbers these curves are in error, as in these zones they
dicted at speeds below the rotor critical speed, while at have been obtained by extrapolation. Accurate values for
speeds above twice the critical speed the rotor becomes the cylindrical bearing have been obtained (18) for the
Proc Insrri Mech Engrs 1967-68 Vol182 Pt 3A
4 L
OO1second of the problem. A more complete study of the parameters
involved in rotor whirling was undertaken by Newkirk
and Lewis (5). With three rotors and five bearings, tests
SEVERE OIL W H I P a
were run with oil at various viscosities to determine condi-
tions defining a range of stable operation with cylindrical
R U N N I N G SPEED SIGNAL
bearings at speeds above twice critical. It was concluded
TIME that short bearings, rather large clearance ratios and
0 01 second
moderate unit bearing loads favour a wide range of stable
operation. I n certain instances, this may extend up to
more than five times critical speed. Slight misalignment
OIL WHIP U N B A L A N C E VIERATION ~
resulted in a remarkable increase in the stable range. I n a
subsequent paper (7), Newkirk reviewed results obtained
RUNNING SPEED SIGNAL
earlier with a flexible rotor whose lowest critical speed was
1210 rev/min. Within the speed range 2300-5000 rev/min
Fig. 7.3. WhirI oscillogram showing (a) well-developed the rotor whirled with a frequency around 1250 rev/min.
whirl and (b) transition from whirl to stable running The severity of the whirl increased with increasing speed.
with decreasing speed (rd.(21)) This result was compared with those obtained using a
very stiff rotor for which there was no discernible (bend-
150-degree partial bearing (19) and for the tilting-pad ing) critical speed up to 30 000 rev/min. This shaft whirled
bearing (26). Each of these analyses applies to incom- at low speeds with a frequency slightly less than one-half
pressible lubricants, and may be applied to compressible the running speed. It was also noted that the whirl died
lubricants at low ( A < 1.0) compressibility numbers. out at higher speeds, varying from 7000 to 18 000 rev/min.
Hagg and Warner (21) extended the earlier work on the Low viscosity oil gave the higher limit. Newkirk concluded
stability threshold speed, using an electric analogue to correctly that rotor flexibility was the key factor in explain-
study the stability limit. This work gave good qualitative ing why the performance of these two machines was so
correlation with both test results and with data obtained different.
from an industrial turbine set, but the absolute values Pinkus (32) (33) conducted an experimental study of
were often considerably different to the test results. two rotors having relatively light bearing loads (23.4 and
Typical oscillograms obtained are shown in Fig. 7.3, with 8 lb/in2 respectively) and reasonably high critical speeds
the rotor-whirl frequency v = 0 . 4 3 ~ The
. upper curve (4000 and 6100 rev/min respectively). The objective was
shows a well developed whirl; the lower curve shows to compare the relative stability of several bearing types ;
transition from whirl to stable running, with decreasing plain cylindrical, axial groove, elliptical, ‘pressure’ pad,
speed. three-lobe, tilting-pad and hydraulically loaded bearings.
He observed that the cylindrical bearings were least stable
Experimental investigations and the hydraulically loaded bearings were most stable,
Translatory fluid-film whirl of a vertical rigid rotor was and that with sufficiently high hydraulic pressure, all
investigated theoretically and experimentally by Boeker whipping can be suppressed. Amplitude-speed results
and Sternlicht (15) to define the occurrence of the whirl obtained in this investigation are shown in Fig. 7.4. With
threshold speed, This theory agrees with that of reference the more flexible shaft, the initial amplitude peak corre-
(17) and predicts for a rigid rotor the whirl threshold sponds to the rotor unbalance whirl. Resonant whipping
speed as w = 2(k/M)112.Two bearing types were tested sets in at approximately 1.6 times the system bending
(15): (a) plain cylindrical, and (b) grooved shaft in plain critical speed, persists with a whirl frequency equal to
cylindrical bearings. Both air and water were used as the critical speed, and tends to disappear around 3.5 times
lubricants. In air, the plain bearing whirled at all speeds; critical speed. The large amplitude build-up in that zone
i.e. the whirl threshold speed was zero for this case. These is the second system bending critical speed. The stiffer
experiments confirmed the Poritsky hypothesis that a shaft shows an unbalance whirl peak followed by a steady
stabilizing radial force existed in the fluid film, and indi- build-up to full whipping amplitude around three times
cated that where this was absent, or vanished, the rotor the system bending critical speed, with no tendency for
became unstable and whirled at approximately half the the whirl to diminish in this case, up to four times the
rotational speed. bending critical. The shaft resonant whipping frequency
Several experimental studies were carried out in an was the system bending critical speed throughout.
attempt to obtain knowledge on oil whirl of rigid and The experimental investigations are not as numerous as
elastic rotors. The non-whirling bearing (4) suppressed the analytical studies and frequently they are quite in-
rotor vibrations by inducing pressure build-up within the conclusive owing to lack of adequate instrumentation or
cavitated zone of the bearing, thus preloading the journal failure to recognize the governing system parameters.
and forcing it to run at a higher eccentricity within the Furthermore, it is not always clear if extraneous factors
bearing. This work provided a cure for a specific applica- have been totally eliminated from the test apparatus (e.g.
tion, but revealed little new information about the nature external damping and external vibration sources). For
Pvoc Insrn Mech Engrs 1967-68 Vol182 Pt 3A
400
! I
'
0 2000 4000 6000 0000 10000 I2000 14000 16000
SHAFT SPEED ,rpm
Fig. 7.4. Typical resonant whip curves f o r (a) 187 lb rotor and (b) 64 lb rotor (ref. (33))
these reasons, the results are often contradictory. A good stability analysis (20). This simplification yields stability
discussion of the most important test findings is given by results which are in good agreement with experiment.
Tondl (34) (35). At present, however, the experimental Stability bounds were also investigated using the varia-
investigations have uncovered many more details and tional equations of motion (38). These equations are linear
features of the nature of oil whip than can be explained, and, using data from the known 'equilibrium' case, the
even qualitatively by the current theories. equations may be solved for the variational displacements.
The stability regions bounded by families of load-carrying
capacity and operating eccentricity curves were obtained
Self-acting gas bearings using the Routh criterion for the quasi-static equilibrium
The limiting factor in the use of gas bearings in high-speed case of a gas-lubricated cylindrical bearing. They show
applications is half-frequency whirl of the journal within that there exists a clearance ratio which corresponds to the
the bearing. In most applications the whirl threshold speed minimum threshold of stability. This conclusion is
represents an upper limit for speed at which the rotor may supported by experimental evidence (39).
be operated, as half-frequency whirl, once established, Castelli and Elrod (40) performed an analysis in which
rapidly leads to failure of the bearing by seizure. In order the equation of motion for the rigid rotor and the com-
to predict the whirl threshold speed, data on the dynamic pressible Reynolds equation including time-dependent
bearing properties are required. The compressible effects were simultaneously integrated on a digital com-
Reynolds equation for dynamic loading and isothermal puter to determine the rotor orbital path. The stability or
conditions is instability of particular cases were established from the
a a growth, stabilization or decay of the orbit. With assumed
= 6U-(hp)+12-(hp) initial conditions for both the rotor motion and the fluid-
ax at film pressure, the influence of incremental displacements
. . . (7.6) on the rotor equations and then on the fluid-film proper-
The last term on the right-hand side of this equation ties were calculated to provide data for the next incremental
comes from the continuity equation and represents the change. The bearing considered was an infinitely long
non-steady flow term, The time-dependent term (apjc't) plain cylindrical bearing, and the data of Elrod and
requires that the rotor dynamic motion be considered in Bergdorfer (41)were used for the equilibrium positicn
any rigorous solution to this equation (36). about which the perturbations were initiated. This
Sternlicht's quasi-static analysis (37) neglects this term; analysis for the rigid rotor in infinitely long bearings is the
this permits the uncoupling of the lubrication equation most complete solution yet attempted. It provides a basis
from the rotor equations. The fluid-film forces and their against which the efficacy of other methods may be
derivatives (four stiffness and damping coefficients) are evaluated. The computational labour involved makes it
then calculated and used in the rotor response and unsuited for general use.
Proc Instn Mech Engrs 196768 Vol182 Pt 3A
7 Downloaded from pcp.sagepub.com at City University Library on March 19, 2016
88 B. STERNLICHT AND N. F. RIEGER
Cheng and Trumpler (42) employed Galerkin's method readily with the dynamical equations of rotor motion to
to solve the non-linear Reynolds equation with time- examine the stability of the system. This was carried out
dependent effects included. This method reduces the on an analogue computer for the infinitely long plain
pamal differential equation in [ph] to a set of first-order cylindrical bearing.
ordinary differential equations which may be used quite This technique was extended by Cheng and Pan (43)
to the case of finite plain cylindrical bearings and other
AUSMAN
k: { (P
x
A
CASTELLI - ELROD
CHENG
-
RENTZEPIS STERNLICHT
geometries for which a representative [ph]function can be
deduced but, as indicated in reference (44), the accuracy
LINEARIZED PH -QUASI STATIC
of approximation diminishes for certain combinations of
LINEARIZED PH- TWO TERM TRUNCATED EXPANSION A and LID.
LINEARIZED PH .ONE TERM TRUNCATED EXPANSION Ausman (45) used the linearized [ph] method to investi-
gate the stability of a rigid rotor in infinitely long plain
cylindrical bearings. This method has the advantage of
simplicity without overlooking the time-dependent effects
of the fluid-film pressure, and it can be used to study
other bearing types, and more complex bearing-rotor
L
0 DATA AFTER STERNLICHT-WINN 1.0
-
m 9 = 0.1873
Pn LO
POD
systems. The analysis leads to a six-degree stability poly- Factors which raised the threshold speed were increased
nomial which may be solved for the complex eigenfre- pressurization, reduced rotor mass and, to some extent,
quency. rotor unbalance. This latter effect has been noted with
Pan and Sternlicht (46) used the linearized [ph] quasi- hydrodynamic bearings by Sternlicht (39). Other studies
static and truncated expansion theories for stability analysis of stability are given in references (49) and (56).
and compared their results with those of other investi-
gators, Fig. 7.5. Comparison was also made between Whirling of a flexible rotor
experiments and theory, Figs 7.6 and 7.7. Using the I n general, flexible rotors become unstable by resonant
linearized [ph] quasi-static theory (46), the paper also whipping above twice the system critical speed in bending,
shows the effect of LID ratio on stability, Fig. 7.8. The whereas rigid rotors in flexible bearings become unstable
theory for synchronous whirl was analysed in references in half-frequency whirl. The whirl frequency in resonant
(47) and (48). whipping is constant and occurs at the system bending
Several experimental programmes were conducted to critical speed, whereas half-frequency whirl occurs at
determine the effect of bearing geometry on the threshold somewhat less than half the rotational speed. This may be
of instability (39) (4g)-(51). I n reference (51) stability observed in the experimental results given by Pinkus (33)
characteristics of a full bearing which operates with and by Newkirk (7).
Taylor vortex flow were studied. It is claimed that the Hagg (22) extended his simple criterion of rigid rotor
whirl threshold speed in the majority of cases was many whirl motions to cover the influence of rotor flexibility.
times the natural frequency of the shaft assembly. Neg- The analogue results of Hagg and Warner (21) refer to the
lecting the contribution of the fluid-film stiffness and stability of flexible rotors. Poritsky (17) considered the
damping at operating speed would readily account for this rotor flexibility in deriving his criterion for whirl threshold
difference. A considerable decrease in stability threshold speed:
speed was found for operation with Taylor vortex flow.
Static and dynamic characteristics of plain cylindrical
bearings in the turbulent regime were investigated in
reference (52). where K, is the rotor stiffness (constant) and K(w) the
bearing radial stiffness (speed dependent). Pinkus (33)
Hybrid gas bearings considered two rotors in which shaft flexibility significantly
Rotating shafts are frequently supported in externally influenced rotor motions, and Newkirk (7) concluded that
pressurized journal bearings. The contribution of the rotor flexibility was the key factor in determining whether
hydrodynamic pressures thus generated must be evaluated a rotor would become unstable by resonant whipping or
where bearing stability is important. Lund (53) has con- by half-frequency whirl. Sternlicht’s work emphasized the
sidered both static and dynamic performance of gas- need for data on stiffness and the damping properties of
lubricated hybrid bearings. bearings. With this data, and with the concurrent develop-
Larson and Richardson (54) presented experimental ments in computer applications to rotor and bearing
data for the threshold of whirl stability for a short un- problems plus increased understanding of the overall
loaded rigid rotor in hybrid compensated gas bearings. problem, it became possible to investigate the stability of
The effects of supply pressure and radial clearance on much more complex rotor-bearing systems. The stability
stability were examined. An analysis of rotor motions is analysis of Sternlicht, Poritsky and Arwas (20) applies to
given which leads to a simple stability criterion for the flexible-rotor, flexible-bearing systems, but for a simple
type of bearing studied. Whirl instability was observed single-mass rotor. Recognizing this, Lund (57) reformu-
where the frequency of rotation of the shaft lay between lated the basic stability equations for a two-mass rotor,
two and six times the lowest natural frequency of the following the analysis of Warner and Thoman (29), in
rotor-bearing system. Gross (55) examined whirl in hybrid terms of the bearing spring and damping coefficients.
gas bearings, and gave some experimental data for dynamic Later, Lund (19)extended the two-mass rotor analysis
characteristics, such as film stiffness and damping. Rotor to include the effect of pedestal mass, stiffness and damp-
amplitude speed responses up to the stability threshold are ing. An extensive range of results and stability charts are
given. The form of these curves differs from that obtained included with this work for gas bearing applications,
in reference (54), as here no critical speed peak is appar- although the analysis itself is perfectly general and applies
ent. This may be due to better balancing or to the onset to both liquid and gas bearing systems.
of whirl occurring below the rotor-bearing critical speed.
A simple analysis for stability threshold speed is pre- Non-linear effects
sented, and correlated quite well with the experimentally I n recent years attention has begun to focus on the non-
obtained threshold data. I t was found that the whirl path linear part of the problem with the intent to explore what
was usually stable, but the whirl amplitude increased happens beyond the threshold speed. The basis for this
rapidly with speed. The threshold for any given supply interest is that several experiments have shown that, even
pressure occurred at about twice the lowest critical speed if the equilibrium position becomes unstable, the whirl
of the non-rotating system, for film stiffness at E = 0. orbit may be bounded. There are even cases where the
Proc Instn Mech Engrs 1967-68 Vol182 Pt 3A
whirl amplitude, after having reached a peak shortly after which solves the compressible Reynolds equation in its
the threshold speed, actually diminishes appreciably with complete form to obtain the fluid-film forces and rotor
further increase in rotor speed (33) (34)(51). Such rotors response. The method, however, still uses a step-by-step
have been operated up to several times their threshold numerical integration. An alternative method has recently
speed. It is evident that it would be of considerable been developed (64) which enables one to find the whirl
practical value to know how the system parameters should orbit in the regime of oil whip directly without having to
be selected to affect such an important improvement in trace the transient motion of the journal.
the dynamical performance.
The various analytical investigations of the non-linear Summary
aspects of oil whip (17) (20) (40) (58)-(65) all employ a The various investigations of fluid whirl instabilities cited
direct integration of the differential equations of motion. above can be conveniently classified in four categories:
Selecting an arbitrary set of initial conditions the subse-
quent path of the journal centre can be determined, either (1) qualitative studies (11) (15)(17) (48)(56);
by a numerical, step-by-step integration of the equations, (2) evaluation of the threshold of instability (using
carried out on a digital computer (Runge-Kutta’s method) linearized equations of motion) (11) (15) (17) (19)-(21)
(61)(62)or by a graphical procedure (20) or by means of (29)(36)(38)(44)-(48) (61)(62)(65)-(70);
an electronic analogue computer (60) (63). Allowing (3) study of non-linear effects (17)(20)(48) (58)-(64);
sufficient time, it can be found if the motion converges to (4) experimental investigations (2) (4) (5) (12) (15)
a finite orbit (limit cycle) or if it ‘spirals’ towards the (33)-(35) (39)(49)-(51) (54)(55) (71)-(73)-
bearing wall (according to Capriz (48)the path approaches
the bearing wall asymptotically with time). Of these two DESIGN CHARTS
approaches, the analogue computer method suffers from The resonant frequency of the rotor-bearing system de-
the difficulty of accurately simulating the very complex pends on the flexibility of the rotor, the stiffness of the
fluid-film forces. It will, therefore, usually be found that bearings and the mass of the rotor. Thus, to define the
in those types of investigations it is difficult to assess the threshold of instability by means of general design charts
validity of the results owing to the adopted approximations requires that both the rotor and bearing parameters are
in expressing the fluid-film forces. Similar simplifying included. In the attached design charts, the rotor is
assumptions are normally also made in applying Runge- assumed to be rigid so that the rotor mass is the only rotor
Kutta’s method to make the problem manageable. An parameter. The additional effect of rotor flexibility and
exception is the special method developed in reference (40) support flexibility can be estimated by calculations as
3
I-
G
-5
S
LENGTH-TO-DIAMETER RATIO : 6
BEARING NUMBER:
12r N
L
R12
SPRING COEFFICIENTS:
demonstrated later. The design data for the instability Thus, if the rotor is horizontal and gravity is the only
threshold are given in Figs 7.9-7.17. The governing radial load, then
dimensionless parameters are given in Table 7.1. W
M = - (horizontal rotor, gravity load)
A. Incompressible lubricant, laminar film g
The procedure for determining the threshold speed is
Figs 7.9-7.11 apply to bearings operating with an incom- then: calculate the dimensionless rotor mass according to
pressible lubricant in a laminar regime. As a function of the equation given above. Enter the appropriate design
the Sommerfeld number S, the curves give the dimension- chart and read off the corresponding value of the Sommer-
less critical rotor mass: feld number. The speed corresponding to this Sommerfeld
(CM W ) 1 / 2 number is the threshold speed; i.e. the rotor speed at
Dimensionless critical rotor mass =
PDL(R/c)2 onset of instability. If the operating speed is higher than
The rotor mass per bearing may be computed as: the threshold speed the design must be revised.
The charts assume the rotor and the pedestals to be
M= rigid. However, the threshold speed with a flexible rotor
I.
CK,
K, = -W
R,= CK,
-
W
and introduce the parameter
10"
B.
pDL@ - Note that if the rotor is rigid
k = K, (rigid rotor, flexible pedestal)
whereas for a flexible rotor but rigid pedestals
K = K, (flexible rotor, rigid pedestals)
Next, choose a value S of the Sommerfeld number and
to3
0 10-1
I ... I
..,
10
I .. find the corresponding value of the dimensionless rotor
S;yNDL&
mass from the design charts. Denote this value as Mo.
w c Define a dimensionless effective bearing stiffness by :
Fig. 7.9. The plain cylindrical bearing, laminar jilm, KB = (7rSMJ2
critical rotor mass at onset of instability
lo "
10-1,
m =
p~~~ff
103 lo-l . .. *
I
* . ..10
, . ..
I 02
s.+@ s:w,&f
Fig. 7.10. The elliptical bearing, laminar film, critical Fig. 7.11. Partial arc, centrally loaded bearing, LID = 1,
rotor mass at onset of instability larninarjilm, critical rotor mass at onset of instability
Proc Instn Mech Engrs 1967-68 Vo1182 Pt 3A
Then the dimensionless critical rotor mass for the flexible C. Compressible lubricant, self-acting bearing
rotor and the flexible pedestal, corresponding to the For the gas-lubricated bearing the design parameters are
selected Sommerfeld number value, becomes :
Compressibility number A
-
-- W
-
yg)=
Dimensionless bearing load
Repeating the procedure for several values of the Sommer- PaLD
feld number defines a new curve for the dimensionless MPll
critical rotor mass. Entering this curve with the originally Dimensionless critical rotor mass =
/L~L(R/C)~
calculated value of the dimensionless rotor mass deter-
mines the Sommerfeld number and, hence, the rotor where N is the rotor speed, rev/s, and Pa the ambient
speed at the threshold of instability. pressure, lb/in2 absolute.
Reference (75) gives damping and stiffness coefficients
and stability curves for a number of different self-acting
B. Incompressible lubricant, turbulent film and hybrid gas-bearing geometries. Space limits the
For the dynamic spring and damping coefficients in tur- presentation here to only one example. Figs 7.13a and
bulent regime, see (74). Fig. 7.12 applies to the plain 7.13b apply to the stability of the plain cylindrical gas
cylindrical and the 100-degree partial bearing with an bearing with LID = 1 (for other values of L / D see refer-
incompressible lubricant and a turbulent film. The curves ence (44)). The rotor and the bearing pedestals are assumed
give the dimensionless critical rotor mass as a function of to be rigid. T o use Fig. 7.13 compute the dimensionless
the Sommerfeld number S for Reynolds numbers of 0 to bearing load and the dimensionless rotor mass, and read
10 000. The procedure for using the charts is completely off the value of the compressibility number A. From this
analogous to the procedure described above for the value calculate N which is then the rotor speed at the
laminar film bearings with the exception that the depen- threshold of instability. The rotor-bearing should nor be
dency of the Reynolds number on the rotor speed must designed to operate beyond the threshold speed. Fig. 7.13b
be included. gives the whirl frequency for gas bearing of LID = 1.
Hence, in using Fig. 7.12, compute first the dimension- If the rotor and the bearing pedestals are flexible, the
less rotor mass, enter the chart and read off the corre- threshold speed is lowered. Let the bearing stiffness be
sponding Sommerfeld number. Based on this value K,lb/in and the rotor stiffness Kr lb/in as discussed
calculate the rotor speed and the Reynolds number. before. Make the two values dimensionless
Repeat the procedure until both the Sommerfeld number CK, CKS
R,= - K, = -PaLD
and the Reynolds number yield the same rotor speed. The PaLD
resulting value of the rotor speed is the speed at the and compute the dimensionless, combined rotor-support
threshold of instability. stiffness
a=--- K K
K+ K
For the given dimensionless bearing load choose a value
of A and read off the corresponding value of the dimen-
sionless critical rotor mass from the design chart. Call this
value ATo. Define a dimensionless effective bearing stiffness
as
Aa -
KB = - M o
I 288
Then the dimensionless critical rotor mass for the flexible
,uDLlff
rotor with the flexible pedestal can be calculated from:
-- k MO
10:I
[ P ~ C ~ C i:2Ei): ~;:t'2ial
] - k KB +
By repeating the procedure for several A-values a new
design curve is obtained. Entering this curve with the
, c z u I
I
'
* 1' . u
1 I ' .
u
.'
t originally calculated value for the dimensionless rotor mass
0 10-2 10-1 I
s: &.EL($ determines the value of the compressibility number and,
w c hence, the rotor speed at the threshold of instability.
Fig. 7.12. The plain cylindrical and the 100-degree partial If the desired operating speed is above the calculated
bearing, turbulent Jilm, critical rotor mass at onset of threshold speed, it is necessary either to revise the design,
instability or if this is insufficient, to go to another bearing type such
Proc Instn Mech Engrs 1967-68 Vol I82 Pt 3A
Fig. 7.13a. The plain cylindrical bearing, gas lubricated, LID = 1, critical rotor mass at onset of instability
Fig. 7.136. Whirlfrequency ratio for gas-lubricated, plain cylindrical bearing, LID = 1
as the tilting-pad bearing or the herringbone-groove journal bearing with LID = 1 and nV,/nDLC = 0. Three
bearing. pressure ratios are considered: pJpa = 2, 5 and 10, and
for psipa = 2, there are data for E = 0.1 and 0.5. For the
D. Compressible lubricant, hybrid bearing other pressure ratios, data are only given for E = 0.1.
In addition to pneumatic hammer, hydrostatic journal The design graphs are used as follows: for a given bear-
bearings are also susceptible to another form of instability ing geometry, supply pressure, gas properties and rotor
when the journal is rotating at high speed. This instability, mass, the ordinate MCwZ/(ps-pa)LD is proportional to
called whirl instability or hybrid instability, is completely the square of the speed, whereas the abscissa, A, is directly
analogous to fractional frequency whirl in the self-acting proportional to the speed. Thus, an operational line can
plain journal bearing. Unfortunately, very little design be plotted on the graphs. Since the graphs are logarithmic,
data are currently available on whirl instability and it is, the line becomes straight. Its intersection with the proper
therefore, only possible to give very general guide rules. A,-curve determines a threshold speed at that particular
When the journal rotates, two additional design para- €-value for which the chart is valid. Combining the results
meters are needed for the hydrostatic bearing, namely the from several charts establishes a curve of E versus in-
compressibility number A and the eccentricity ratio E . stability speed. Similarly, for a specified bearing load a
Both symbols are as defined in the ‘Notation’. Figs 7.14 curve of E versus rotor speed can be determined. The two
and 7.15 give theoretical data for a single admission plane curves intersect at the threshold of whirl instability.
Proe Instn Mech Engrs 1967-68 Val 182 Pt 3A
CONCLUSIONS
(1) The paper shows that fluid-film bearings can induce
self-excited oscillation of a rotor. This phenomena is
usually referred to as oil whip, resonant whip, oil whirl,
fractional-frequency whirl or half-frequency whirl.
(2) The eight spring and damping coefficients describe
the fluid-film characteristics of the various bearing types
at each point in the bearing clearance. These coefficients
influence the system resonant frequencies, rotor response
and the threshold of instability.
(3) The effective spring coefficient of the bearing, to-
gether with the flexibility of the rotor, determines the
resonant frequencies of the rotor-bearing system.
(4) The frequency at which the damping becomes zero
is called the threshold of instability.
(5) The value of the frequency ratio, y, for which the
fluid-film damping vanishes, is an inherent property of the
fluid-film forces. The ratio between the instability fre-
quency and the rotor speed equals 0.5 in most cases except
at high eccentricity ratios where the ratio is usually
smaller.
(6) Other forces than bearing, spring and damping may
be present in turbomachinery. These forces, of course, will
also influence the rotor response and stability. They may
come from seals, aerodynamic and hydraulic components,
electrical and magnetic dissymmetry, etc. If, for example,
damping is present in the system, the threshold of in-
stability wiIl be increased. On the other hand, plain
cylindrical liquid seals tend to behave as fluid-film bear-
h ings and, in general, will lower the threshold of instability.
Fig. 7.15. Threshold of instability for the hybridgas bearing, (7) The threshold of instability is increased as the
single plane admission, orifice restriction, LID = 1, bearing attitude angle is decreased. Unrestrained pivoted
€ = 0.5 (75)
shoe bearings are inherently stable since they eliminate all
tangential forces and produce only radial forces.
(8) While the linearized equations of motion seem to
Except for the particular bearing and operating condi- yield good correlation between theory and experiment for
tions covered by the charts, there are insufficient data to the threshold of instability, the non-linear effects must be
apply the outlined procedure to other bearing geometries considered when large amplitude motions are studied.
or other operating conditions. In those cases, the following (9) The most laborious aspect of the stability analysis
rule-of-thumb can be employed : consists in finding the damping and stiffness character-
istics of the various bearing types operating in different
(a) Design the journal bearing such that As[ < 0.5.
flow regimes (laminar, turbulent, incompressible, com-
(b) The hydrostatic bearing stiffness (static condi-
pressible, two-phase, etc.).
tions) must be sufficiently large so that the lowest critical
(10) Gases and low kinematic viscosity fluids have low
speed of the rotor, based on this stiffness, is greater than
damping characteristics and therefore turbomachinery
60 per cent of the operating speed.
operating with these fluids is generally limited to rigid
Fig. 7.16 shows instability whirl orbits for a rotor sup- rotor design and speeds not to exceed the threshold of
ported in hybrid gas bearings (75). Finally, it should be instability.
noted that there may occur an interaction between
pneumatic hammer and whirl instability. This is illustrated RECOMMENDATIONS
by Figs 7.17 and 7.18, which are valid for ps/p, = 10. (1) General configurations of the floating-ring and
Fig. 7.17 is simply a replot of Fig. 7.14~with a changed herringbone-groove bearings deserve detailed investiga-
ordinate parameter. In Fig. 7.17 the feeder hole volume tion of the eight coefficients for both compressible and
ratio nVJ.rrDLC = 0, and there is no pneumatic hammer incompressible flow under laminar and turbulent condi-
(i.e. the bearing is stable for A = 0). However, for tions. These bearings offer high threshold of stability.
nV&rDLC = 0.1 (Fig. 7.18), there is pneumatic hammer (2) Accurate experiments are scarce for the verification
for 0-077 < ~l~0.435, and for this range of A, it is seen that of stability theory. It would be desirable, therefore, to use
the whirl instability threshold is lowered. both stiff and flexible rotors and bearings with different
Proc Instn Mech Engrs 1967-68 VoI 182 Pt 3A
h
Fig. 7.18. Interaction between whirl instability and pneu-
A
matic hammer for the hybrid gas bearing, single
plain admission, LID = 1, E = 0.1, orifice restriction
Fig. 7.17. Threshold of instability for hybrid gas bearing, nVi/.rrDLC = 0.1 (75)
single plane admission, LID = I , E = 0-1, orifice
restriction nVJvDLC = 0 (75) (6) NEWKIRK,B. L. ‘Journal bearing instability’, I.Mech.E.-
A S M E Znternatt’onal Conference on Lubrication and Weav
(London) 1957 (Oct.), Review Paper, Session 1, No. 2.
spring and damping coefficients and conduct experiments (7) NEWKIRK, B. L. ‘Varieties of shaft disturbances due to fluid
to verify theory. films in journal bearings’, Trans. A m . SOC.mech. Engrs
(3) Some of the observations have not been completely 1956 78,985.
(8) STODOLA, A. ‘Kritische Wellenstorung Infolge der Nachgie-
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experiments reported in references (5) and (33). Bauzeitung 1925 85,265.
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and passive bearing mounts which have controlled stiffness bigkeit des Schmiermittels im Lager’, VDZ-ForschHft
1926 287.
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stability, rotor response, vibration, attenuation, etc. (11)CAMERON, A. ‘Oil whirl in bearings-Theoretical deduction
(5) The trend in turbomachinery is to operate at higher of a further criterion’, Engineering, London 1955 (Feb. 25),
speeds and with flexible rotors ;therefore, bearing dynamic 237.
(12) CAMERON, A. and SOLOMON, P. J. B. ‘Vibrations in journal
coefficients under turbulent and high inertia flow condi- bearings : Preliminary observations’, Proc. Conf. Lubri-
tions deserve considerably more theoretical and experi- cation and Wear, Paper 103, 1957, 191 (Instn Me&.
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(13) PARSZEWSKI, Z. and CAMERON, A. ‘Oil whirl of flexible
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APPENDIX 7.1 (14)HARRISON, W. J. ‘The hydrodynamical theory of the lubri-
cation of a cylindrical bearing under variable load, and of
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