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A Unified Correlation for Slip

Factor in Centrifugal Impellers


A method that unifies the trusted centrifugal impeller slip factor prediction methods of
Busemann, Stodola, Stanitz, Wiesner, Eck, and Csanady in one equation is presented. The
simple analytical method derives the slip velocity in terms of a single relative eddy (SRE)
Theodor W. von Backström centered on the rotor axis instead of the usual multiple (one per blade passage) eddies. It
Department of Mechanical Engineering, proposes blade solidity (blade length divided by spacing at rotor exit) as the prime
University of Stellenbosch, variable determining slip. Comparisons with the analytical solution of Busemann and
Private Bag X1, with tried and trusted methods and measured data show that the SRE method is a feasible
Matieland 7602, South Africa replacement for the well-known Wiesner prediction method: it is not a mere curve fit, but
is based on a fluid dynamic model; it is inherently sensitive to impeller inner-to-outer
radius ratio and does not need a separate calculation to find a critical radius ratio; and
it contains a constant, F0, that may be adjusted for specifically constructed families of
impellers to improve the accuracy of the prediction. Since many of the other factors that
contribute to slip are also dependent on solidity, it is recommended that radial turboma-
chinery investigators and designers investigate the use of solidity to correlate slip
factor. 关DOI: 10.1115/1.2101853兴

Introduction lower Reynolds numbers, the thicker boundary layers will result
in larger wakes. Concerning Mach number, Stanitz 共in the discus-
The rate at which fans, compressors, and pumps do flow work
sion attached to Wiesner 关1兴兲 reported that his results showed only
is less than that calculated with the assumption that the relative
flow at the exit of a rotor follows the blade trailing edges. The a small effect up to tip Mach numbers of 2.0.
angular momentum imparted to the flow is reduced by a factor Directly, or by implication, textbooks generally treat the rela-
known as the slip factor in radial flow machines. tive eddy as the major factor causing slip in radial flow turboma-
Despite the recent advances in computational fluid dynamics, chines, for example, Stodola 关2兴, Eckert and Schnell 关3兴, Ferguson
engineers and students still need a reliable method for first esti- 关4兴, Wislicenus 关5兴, Osborne 关6兴, Eck 关7兴, Dixon 关8兴, Watson and
mates of the slip factor in centrifugal impellers. Such a method Janota 关9兴, Cumpsty 关10兴, Logan 关11兴, Johnson 关12兴, Wilson and
should be direct 共no iteration or conditional procedures兲, have a Korakianitis 关13兴, Aungier 关14兴, and Saravanamuttoo et al. 关15兴.
sound fluid dynamic basis, be widely applicable in terms of basic At least, they generally do not attempt to model the other contrib-
impeller geometry such as blade number, blade angle, and impel- uting factors. Dean and Young 关16兴 and Japikse and Baines 关17兴
ler radius ratio, and be relatively accurate. do, however, consider the effect of the wake region in the blade
passage, but jet-wake models still require a slip factor correlation
in the jet flow region where viscous effects do not dominate.
Background Stodola 关2兴 presented a simplified and popular approximate
The main mechanism usually considered when predicting the derivation followed by many textbooks. He inserted a circular-
slip factor in radial flow machines is the so-called relative eddy. shaped control volume between the blades, near the outer radius
This is an inviscid flow effect. A fluid element entering a radial of the rotor. The circle touches the suction side trailing edge of
flow impeller does not rotate around its own axis with an angular one blade and is tangent to the pressure surface of its neighbor.
velocity equal to that of the rotor, but moves around the machine For a rotor with exit radius re and number of blades, Z, the blade
axis while maintaining a constant orientation relative to the ma- spacing is 2␲re / Z, the eddy diameter is 2e = 共2␲re / Z兲cos ␤, with
chine casing. Relative to the rotor, however, the fluid element ␤ the blade exit angle, measured from the radial direction. Stodola
rotates at an angular velocity equal but opposite to the angular assumed the slip velocity caused by the relative eddy to be equal
velocity of the rotor. The relative vorticity of the flow entering the in magnitude to the speed of rotation of the eddy at its rim: ⌬w
rotor will set up a recirculating flow pattern relative to the rotor. In = ⍀e = ␲⍀re共cos ␤兲 / Z = ␲Ue共cos ␤兲 / Z. A recent example of such
centrifugal impellers it affects the primary flow by causing under- an approach is the paper of Paeng and Chung 关18兴. The present
turning across the rotor exit plane. study was started because the assumption that the eddy rim veloc-
Other mechanisms that cause slip are the relaxation of the cross ity ⌬w may be applied along the rotor perimeter 共the edge of
passage pressure gradient near the blade trailing edges and the another control volume兲 as the so-called slip velocity was difficult
unequal boundary layer displacement thicknesses on the pressure to justify, especially in a teaching situation.
and suction sides of the blades. The thicker boundary layers asso- Busemann 关19兴 proposed a remarkable slip factor prediction
ciated with lower Reynolds numbers enhances this effect. The method that was sensitive to the blade radius ratio. The blade
existence of a wake region in the passages of radial flow machines radius ratio is the radial distance of the blade leading edge from
may also play a part, as may hub and shroud drag and tip leakage the axis divided by that of the blade trailing edge. He analytically
flow. The wake develops in the suction side shroud corner of the solved the inviscid flow field through a series of two-dimensional
flow passage, as the pressure gradients associated with the flow impellers with logarithmic spiral blades. He generated maps of
turning from axial to radial, and the Coriolis force turns low mo- slip factor versus the impeller radius ratio, with the blade number
mentum fluid in the boundary layers more than the main flow. At as a parameter, for various blade sweep angles for logarithmic
spiral blades. Wislicenus 关5兴 and Wiesner 关1兴 reproduced these
Contributed by the Computational Fluid Dynamics Committee of ASME for pub-
maps 共for example, Fig. 3兲. The Busemann maps indicated that
lication in the JOURNAL OF TURBOMACHINERY. Manuscript received April 1, 2004; final slip factor depends on RR, but below a critical value of RR it is
manuscript received August 10, 2005. Review conducted by M. Casey. relatively constant. The popular method of Wiesner 关1兴 was de-

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Fig. 2 Control volumes and relative-eddy-induced streamlines
Fig. 1 Control volumes and streamlines for nonrotating low for low and high radius ratio impellers
and high radius ratio impellers

has no rotation in the absolute frame, but its radial compo-


signed to fit the Busemann data in the range where RR has virtu- nent is assumed to be proportional to the radius, to ensure a
ally no influence, and includes an empirical correction for the logarithmic spiral flow pattern upstream of the rotor, once
effect of the blade radius ratio on the slip factor, once the critical the forced vortex relative-eddy-induced flow pattern is
value is exceeded. added. 共This flow pattern is achieved in practice when flow
enters the rotor axially.兲
共7兲 The flow induced by the relative eddy causes no through-
Objectives flow, and, in agreement with Stodola 关2兴 is shown as if the
The overall objective of this paper is to formulate a simple, rotor exit area is closed along the rotor perimeter 共Fig. 2兲.
approximate but relatively accurate approach to predict eddy- Hassenpflug 关20兴 has shown that such flow patterns do in-
induced slip factor in centrifugal impellers. Specific objectives are deed resemble the eddy-induced flow component in Buse-
as follows: mann’s analytical approach reasonably well.
共8兲 There is only one relative eddy in the whole rotor: it re-
共1兲 To propose a suitable control volume for the calculation of volves around the axis and protrudes into the blade pas-
a relative-eddy-induced slip factor. sages, and when it forms separate cells associated with each
共2兲 To propose an appropriate relative-eddy-induced flow pat- blade passage as in Fig. 2, these cells are included in the
tern. main cell centered on the rotor axis.
共3兲 To propose a model for the calculation of the magnitude of 共9兲 At radial positions inside the rotor leading edges the flow
the recirculating flow caused by the relative eddy. rotates approximately as a solid body relative to the rotor.
共4兲 To present a new, generally applicable relationship for the
slip factor. With reference to its most distinguishing feature, a suitable
共5兲 To compare the derived relationship to other, commonly name for the method is the single relative-eddy 共SRE兲 method.
used relationships and to experimental data.
Derivation of Equations
The Single Relative-Eddy Method The fundamental principles in the derivation are as follows:
The approach presented below follows, in principle, from that
of Stodola 关2兴, who assumed one relative eddy per blade passage, 共1兲 Each fluid particle in the rotor has a vorticity equal in mag-
but it is applied here with the new assumption of a single eddy in nitude to twice the rotor angular velocity, relative to the
the rotor. The detailed assumptions are as follows: rotor.
共2兲 There is a single average circulation velocity around the
共1兲 Two-dimensional 共2D兲 flow in a plane perpendicular to the edges of the relative eddy.
axis. 共3兲 The integral of the circulation velocity around the control
共2兲 Logarithmic spiral rotor blades. volume divided by the control volume area is equal to the
共3兲 The 2D control volume consists of a curved sector bounded vorticity.
by five lines: two logarithmic spirals representing adjacent 共4兲 The integration path follows the suction surface from lead-
blades, two radial lines between the blade leading edges ing to trailing edge, then the rotor exit rim from the blade
and the axis, and by the rotor perimeter between the trailing trailing edge to the next blade pressure side trailing edge,
edges 共Fig. 1兲. then to its leading edge, and then around its leading edge
共4兲 The flow consists of the fixed-rotor flow pattern for flow from the pressure to the suction side.
through the stationary rotor and, superimposed on it, the
relative-eddy flow. The eddy-induced velocities along the suction, exit, and pres-
共5兲 The fixed-rotor flow consists of the flow that would occur if sure surfaces are f s ⌬w, f e ⌬w, and f p ⌬w, where ⌬w is the aver-
the rotor does not rotate, i.e., a radial flow upstream of the age eddy-induced velocity along the control volume boundaries,
rotor and a flow following the blades in the region between and the f factors allow for deviations from the average along each
them 共Fig. 1 is a very rough representation of such a flow兲. section of the boundary. The component of the velocity induced
共6兲 The throughflow upstream of the rotor blade leading edges by the relative eddy along the radial lines extending inward from

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the blade leading edges is f i ⌬w. The magnitude of the vorticity Implications of the equation above are as follows:
induced by the relative eddy is ␻ = 2⍀, where ⍀ is the angular
共1兲 The eddy-induced slip velocity is dependent on blade so-
velocity of the rotor in radians per second.
lidity.
Circulation is the integral of the velocity, taken around the
共2兲 The eddy-induced slip velocity is independent of the blade
edges of the control volume:
number, blade angle, and blade radius ratio individually,

⌫cv = 冕 cv
V ds 共1兲
but depends on them collectively insofar as they affect so-
lidity.
共3兲 The factors that determine the influence coefficient F must
The average vorticity is: still be determined, and may include any or all of the
above.
␻ = ⌫cv/Acv . 共2兲 共4兲 When blade solidity is zero 共no blades or infinitely short
The blade length is: blades兲, the equation correctly predicts that the slip velocity
is equal in magnitude to the rotor rim speed.
c = 共re − ri兲/cos ␤ 共3兲 共5兲 Impellers with splitter vanes can be handled by using a
The blade spacing is: control volume that includes two adjacent blade passages,
containing two rotor perimeter pitches and a suction and
se = 2␲re/Z 共4兲 pressure side of each of the main and splitter blades. This
The next step is to calculate the circulation by adding the contri- will be equivalent to using the mean blade length.
butions along each section of the control volume boundary. There 共6兲 The assumption of logarithmic spiral blades turns out to be
is no net contribution from the two boundary sections extending unnecessary at this point, but the blade shape may affect the
inward toward the rotor axis from the blade-leading edges since value of F.
the velocity components along these two boundaries are equal due
to periodicity, but the integration direction is opposite when inte- Definition of Slip Factor
grating around the boundary. The circulation is then: There are basically two definitions of slip factor. Both are equal
⌫cv = f e ⌬w 2␲re/Z + 共f p ⌬w + f s ⌬w兲共re − ri兲/cos ␤ to one minus the normalized slip velocity. In the one definition the

冉 冊
amount of slip is normalized by dividing the slip velocity by the
f p + f s 共1 − ri/re兲Z rotor rim speed and in the other by the ideal 共slipless兲 circumfer-
= 共f e ⌬w 2␲re/Z兲 1 + 共5兲
f e 2␲ cos ␤ ential fluid velocity component. The second one introduces the
complication that the circumferential fluid velocity component is
and
dependent on the flow through the impeller, except in the case of
␻ 1 ⌫cv ⌫cv radial blades 共␤e = 0兲, when the two definitions are equivalent. As
⍀= = = 共6兲 the second definition contradicts the assumption made in the deri-
2 2 Acv 2␲r2e /Z
vation that eddy-induced slip is independent of throughflow, we

⬖⍀ =
共f e ⌬w 2␲re/Z兲
2␲r2e /Z
冉 1+
共f p + f s兲 共1 − RR兲Z
fe 2␲ cos ␤
冊 共7兲
shall follow Wiesner 关1兴 and use the first definition:
␴s = 1 − 共⌬ws/U兲 = 1 − 1/关1 + F共c/se兲兴 共12兲
with RR= ri / re. Then: Since the magnitude of the other factors affecting slip, like the

冉 冊
trailing edge pressure gradient relaxation and boundary layer
⌬ws f e ⌬w 共f p + f s兲 共1 − RR兲Z blockage effect 共including the existence of wakes兲 are also prima-
= = 1+ 共8兲
Ue ⍀re fe 2␲ cos ␤ rily dependent on solidity, solidity should correlate measured slip
factors well, at worst with a different coefficient F for each family
where the average slip velocity along the exit boundary is ⌬ws
of impellers.
= f e ⌬w, and ⍀re = Ue.
It is known that in practice slip factors are not independent of
The normal definition of blade row solidity is the blade chord
flow, but the relative eddy can, in terms of its definition, not be the
divided by the spacing, but to keep things simple, we shall replace
cause of these variations.
the chord by the blade length 共in a plane perpendicular to the rotor
axis兲 and use the spacing at the radius, re, of the blade trailing
The Dependence of F on Blade Angle
edges 共rotor rim兲. The solidity is then:
The next step is to determine the dependence of F on Z, ␤, and
共re − ri兲/cos ␤ 共1 − RR兲Z RR. As a first approximation the dependence on ␤ alone will be
c/se = = 共9兲
共2␲re兲/Z 2␲ cos ␤ investigated, since Busemann drew separate figures for each blade
Define the solidity influence coefficient as: angle. Busemann 关19兴 共also Wiesner 关1兴 and Wislicenus 关5兴兲 pre-
sented graphs for each of the following blade angles ␤B = 90 deg,
fp + fs 60 deg, 40 deg, 20 deg, 10 deg, and 5 deg 共measured from the
F= 共10兲
fe circumferential direction兲, corresponding to our angles ␤ = 0 deg,
30 deg, 50 deg, 70 deg, 80 deg, and 85 deg 共measured from the
Since it depends on the relative magnitudes 兰V ds over the blade radial direction兲. Wiesner’s graphs show Busemann’s slip factor as
surfaces, compared to the value over the blade passage exit sur- a function of radius ratio for blade numbers 1, 2, 4, 8, and 16 with
face, F can be expected to be a function of the blade angle and of the graph for 30 blades estimated by Wiesner. Figure 3 shows the
the aspect ratio 共or solidity兲 of the blade passage. The normalized Busemann graph for ␤ = 30 deg, with the line for 1 blade removed,
slip velocity is then simply: to make room for a legend, and Fig. 4 shows the corresponding
⌬ws 1 graph calculated from Eq. 共12兲 with F = 4.45. The graphs have
= 共11兲 roughly the same shape, but the SRE method predicts that the slip
Ue 1 + F共c/se兲
factor continues to increase with a decrease in RR, even at low
Typical values of solidity extracted from the data of Wiesner 关1兴 values of RR, say, below RR= 0.4. An inspection of the data re-
range from 0.5 to 2.5, with a few values as high as 3.5 and an ported by Wiesner, however, shows that, if we disregard the pump
average of 1.5. We shall see that the average value of F is about 4, data of Varley 共from Wiesner 关1兴兲, who presented a set of data for
implying that for c / se = 1.5 the normalized slip velocity 共⌬ws / U兲 RR= 0.338, then 90% of the rest falls within the range 0.4⬍ RR
is about 1 / 7 or 0.14. ⬍ 0.6.

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Fig. 3 The Busemann slip factor for ␤ = 30 deg versus radius
ratio for various blade numbers
Fig. 5 The relationship between solidity coefficient, F, and
blade angle, ␤, in the SRE model
Now find, for each of the above blade angles, the value of F
that would minimize the sum of the square of the differences
between the slip factors calculated with Eq. 共12兲 and the corre- 1
sponding Busemann values. The nine points selected were those ␴s = 1 − 共13兲
1 + 5共c/se兲共cos ␤兲0.5
with RR= 0.4, 0.5, and 0.6, and blade numbers 8, 16, and 30.
Figure 5 shows the resulting relationship between F and cos ␤. Figure 6 is a graphical representation of Eq. 共13兲. It shows the
The equation F = F0共cos ␤兲0.5, with F0 = 5.0, presented the trend variation of slip factor with solidity, with ␤ as a parameter. Note
well enough, except for one point at ␤ = 80 deg. It can be shown that for ␤ 艋 50 deg the influence of ␤ is small, and the slip factor
by differentiating Eq. 共12兲 with respect to F that ⳵␴ / ⳵F = ␴共1 is then to a good approximation a function of solidity alone.
− ␴兲. At ␤ = 80 deg, and for the blade numbers and radius ratios The SRE slip factor can also be written in terms of the basic
considered, a typical value of slip factor is ␴ = 0.91, so that ⳵␴ / ⳵F parameters as:
has a value of 0.08, implying that a 30% error in F would cause ␴s = 1 − 1/关1 + 5共cos ␤兲0.5共c/se兲兴

冒冉 冊
only a 2.5% error in slip factor. Conversely, a small error in esti-
mating the Busemann values from Wiesner’s graphs would result Z共1 − RR兲
=1−1 1 + 5共cos ␤兲0.5
in a large variation in F. 2␲ cos ␤
The SRE slip factor equation then becomes:
=1−1 冒冉 1+5
共1 − RR兲Z
2␲共cos ␤兲0.5
冊 共14兲

Fig. 4 The SRE slip factor for ␤ = 30 deg versus the radius ra- Fig. 6 Variation of the SRE slip factor with solidity, c / se, with
tio for various blade numbers blade angle, ␤, as a parameter

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Table 1 SRE slip factors compared to Stodola, for RR= 0.5 and Table 2 SRE slip factors compared to predictions by Stanitz,
␤ = 50 deg and 65 deg for RR= 0.4 and 0.5

Z 4 8 16 32 Z 4 8 16 32

Exact SRE 共50 deg兲 0.665 0.799 0.888 0.941 SRE, ␤ = 0 deg, RR= 0.5 0.614 0.761 0.864 0.927
Approximate SRE 共50 deg兲 0.496 0.748 0.874 0.937 SRE, ␤ = 0 deg, RR= 0.4 0.656 0.793 0.884 0.939
Stodola 共50 deg兲 0.495 0.748 0.874 0.937 Stanitz 0.706 0.828 0.906 0.951
Exact SRE 共65 deg兲 0.710 0.830 0.907 0.951
Stodola 共65 deg兲 0.668 0.834 0.917 0.959

to see that the approximation to the SRE equation, in its simplified


form exhibits fundamentally the same dependence on the blade
Comparison to Equation of Stodola number as the Stodola and Stanitz equations, and in its exact form
One problem in comparing the SRE equation 共14兲 above with agrees with the two different equations as far as they are recon-
some other slip factor equations, is that they are insensitive to cilable with each other.
blade radius ratio, RR. For the 66 cases summarized by Wiesner
关1兴 RR varied between 0.338 and 0.6. The average value was 0.47. Comparison to Equations of Wiesner and Analytical
Substituting the Stodola derived slip velocity, ⌬w Values of Busemann
= ␲Ue共cos ␤兲 / Z, into the slip factor definition normalized with
Wiesner 关1兴 proposed an empirical equation, valid for RR less
respect to the rotor speed U, leads to:
than a limiting value, RRlim, stating, in our angle notation, that:
␴s = 1 − ␲共cos ␤兲/Z 共15兲
␴s = 1 − 冑cos ␤/Z0.7 共21兲
For average RR, say 0.5 and large Z, say 24, so that in Eq. 共14兲 the
second term in the large parentheses ⬇10Ⰷ 1, the first term may We have seen that the SRE equation may, for small RR, say 0.5, to
be ignored and the SRE method, 共Eq. 共14兲兲 may be approximated avoid exceeding RRlim, and large Z, be approximated as:
as below: ⬇1 − 0.8␲冑共cos ␤兲/Z 共22兲

␴s = 1 − 1 冒冉 1+5
共0.5兲Z
2␲共cos ␤兲0.5
冊⬇ 1 − 0.8␲冑共cos ␤兲/Z
The approximate SRE equation resembles the Wiesner equation in
its dependence on 冑cos ␤, but not in its dependence on Z, but Eqs.
共16兲 共21兲 and 共22兲 predict exactly the same value of slip factor for Z
= 21.6, for any blade angle. The 0.7 exponent for Z in the Wiesner
The major difference between Eq. 共16兲 and Eq. 共15兲 is in the equation disagrees with the Stodola, Stanitz, and approximate
square root, but they are exactly equivalent for ␤ = 50.2 deg for SRE equations. The fundamental Wiesner equation 共Eq. 共21兲兲, like
any number of blades. Dixon 关8兴 states that the Stodola equation the Stodola and Stanitz equations, predicts that as Z approaches
gives the best results in the range of 60 deg to 70 deg. Table 1 zero, the slip factor approaches minus infinity, but because of the
compares exact and approximate SRE predictions to Stodola. For lower valued exponent 共0.7兲 it does so more slowly. As the fun-
8 or more blades the agreement is within 0.01, but the Stodola damental equation also assumes that slip factor is independent of
equation is inaccurate for small Z, and incorrectly predicts that in RR, Wiesner proposed an empirical correction factor to force the
the limit of zero blades the slip factor equals minus infinity, slip factor to zero as RR approaches unity 共and blade length ap-
whereas the SRE method 共in its exact form兲 correctly predicts it to proaches zero兲. The correction factor is:
be equal to zero.
FRR = 1 − 关共RR − RRlim兲/共1 − RRlim兲兴3 共23兲
Comparison to Equation of Stanitz where RRlim = exp关8.16共cos ␤兲 / Z兴 is the limiting radius ratio. It
A commonly used expression for the slip factor of radial bladed must be applied only when the limiting radius ratio is exceeded.
impellers 共␤ = 0 deg兲 is one proposed by Stanitz 关21兴, based on Note that Wiesner 关1兴 did not attempt to model the physics by
numerical solution of flow fields in impellers with radius ratio correcting the slip velocity, but applied the correction to the slip
0.445: factor directly.
Table 3 compares SRE predictions with Busemann and Wiesner
␴s = 1 − 0.63␲/Z 共17兲 for a typical RR value of 0.5, and a wide range of blade angles.
Note that this equation does not agree with the Stodola equation The Busemann data is given to two decimals only, having been
共15兲 for ␤ = 0 deg, which gives: measured off figures in Wiesner 关1兴. The asterisk 共*兲 denotes val-

␴s = 1 − ␲/Z 共18兲
Table 3 SRE slip factors compared to values predicted by
For ␤ = 0 deg and RR= 0.5, the approximate SRE equation 共16兲 Busemann and Wiesner, for RR= 0.5
above reduces to:
Z 4 8 16 30
␴s ⬇ 1 − 0.8␲/Z 共19兲
This equation gives values that are about halfway between the Busemann, ␤ = 0 deg 0.56 0.76 0.86 0.91
Stodola equation 共18兲 for ␤ = 0 deg, and the Stanitz equation. For SRE, ␤ = 0 deg 0.614 0.761 0.864 0.923
␤ = 0 deg and RR= 0.4, however, the approximate equation 共14兲 Wiesner, ␤ = 0 deg 0.575* 0.763* 0.856 0.908
above reduces to: Busemann, ␤ = 50 deg 0.63 0.79 0.88 0.92
SRE, ␤ = 50 deg 0.665 0.799 0.888 0.937
2 Wiesner, ␤ = 50 deg 0.676* 0.813 0.885 0.926
␴s ⬇ 1 − ␲/Z = 1 − 0.67␲ . 共20兲
3 Busemann, ␤ = 70 deg 0.71 0.83 0.91 0.94
SRE, ␤ = 70 deg 0.731 0.845 0.916 0.953
The agreement between Eqs. 共17兲 and 共20兲 is striking. The full Wiesner, ␤ = 70 deg 0.778 0.864 0.916 0.946
SRE is compared to the Stanitz equation in Table 2 and shows that Busemann, ␤ = 80 deg 0.83 0.92 0.96 0.96
for RR= 0.4 agreement is within 0.025 for 8 or more blades. The SRE, ␤ = 80 deg 0.793 0.884 0.939 0.966
Stanitz equation, unlike the Stodola equation, consistently predicts Wiesner, ␤ = 80 deg 0.841 0.903 0.940 0.961
higher values of slip factor than the SRE method. It is gratifying

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Fig. 9 A comparison of A-contours by SRE and Csanady
Fig. 7 SRE and Busemann predictions of the slip factor for „1960…
Wiesner test cases, versus „c / se… 冑 cos ␤

cases. Both figures support the notion that a prime factor that
ues corrected for exceeding Wiesner’s limiting radius ratio. The determines the slip factor is the modified blade solidity,
共c / se兲冑cos ␤.
average value of the SRE value minus the Busemann value is
+0.0068 and the standard deviation of the difference is 0.054,
compared to +0.0113% and 0.057 for Wiesner. For the 16 points
considered, SRE performs slightly better in terms of the average Comparison to Equation of Eck
difference and the standard deviation of the difference when com- In the Discussion section attached to Wiesner’s paper 关1兴, Love
pared to Busemann. Although Wiesner typically predicts slip fac- proposed an equation for the slip factor derived by Eck 关7兴, who
tors to be about 0.005 higher than SRE, the standard deviation derived his equation by using pressure gradient arguments. The
based on the difference between them is only 0.002. equation is:

冒冉 冊
Figure 6 is a graphical representation of the SRE slip factor
prediction, Eq. 共14兲. It presents the slip factor as a function of 共␲/2兲cos ␤
␴s = 1 1+ 共24兲
solidity, with the blade angle as a parameter. All the lines in the Z共1 − RR兲
figure can, however, be collapsed onto a single line if the x-axis It may be rewritten as:
value is changed to 共c / se兲冑cos ␤, the so-called modified solidity.
Figures 7 and 8 present comparisons between Eq. 共14兲 and the
Busemann and Wiesner slip factors, respectively, for all the appli-
cable test cases in Wiesner 关1兴. The agreement is good in both
␴s = 1 冒冉 1+
2␲ cos ␤
4 Z共1 − RR兲

=1−1 冒冉 1+4
Z共1 − RR兲
2␲ cos ␤

共25兲
Equations 共14兲 and 共25兲 are very similar. The only difference is
that in the Eck equation the coefficient Z has a constant value of 4
instead of 5共cos ␤兲0.5. At ␤ = 50.2 deg the two equations are iden-
tical. The comparisons with Stodola, Stanitz, and Wiesner have,
however, confirmed that the 5共cos ␤兲0.5 coefficient as a good ap-
proximation. As the coefficient Z varies between 1.00 at 0 deg and
0.30 at 85 deg, it is unlikely that a constant value would be ad-
equate over a wide range of blade angles.
Neither Eck nor Love pointed out that the fundamental param-
eter influencing slip factor is solidity.

Comparison With Csanady


Csanady 共1960兲 共reported by Ferguson 关4兴, and Dixon 关8兴兲 pub-
lished curves showing contours of a coefficient A, which is
equivalent to the slip factor definition we use. Each curve basi-
cally gives the number of blades required to achieve a desired
solidity, given the blade angle. The equivalent curves, using SRE,
can be drawn by assuming RR= 0.5 and rewriting Eq. 共14兲 in the
following form:
␴s 2␲冑cos ␤
Z= 共26兲
1 − ␴s 5共1 − 0.5兲
Fig. 8 SRE and Wiesner predictions of the slip factor for Equation 共26兲 opens up the possibility of explicitly calculating the
Wiesner test cases, versus „c / se… 冑 cos ␤ number of blades required to achieve a desired slip factor, for any

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Fig. 10 A comparison of A contours by Wiesner and Csanady Fig. 12 A comparison of Wiesner and Busemann slip factors
„1960… for RR= 0

blade angle and radius ratio. It is apparent from Fig. 9 that Eq. = 0.5兲 to those of Busemann 共measured from the graphs in
共26兲 above 共represented by the lines兲 predicts Csanady’s data Wiesner, for example, Fig. 3兲 for RR= 0. The agreement is gener-
points surprisingly well. Since these curves were derived from ally within three percentage points, but it deteriorates as the blade
Busemann’s data they demonstrate once more how well SRE ap- number decreases. The Wiesner correlation 共Fig. 12兲 is very good
proximates the Busemann calculations. Figure 10 shows a similar for 16 blades 共and for 30, where Busemann data did not exist, but
graph using Wiesner’s correlation, but the agreement is not nearly were estimated by Wiesner兲, but it is relatively inaccurate for
as good, except at blade angles exceeding 65 deg, and it cannot lower blade numbers or large blade angles.
model the effect of RR explicitly. Figures 13 and 14 present comparisons between Eq. 共14兲 and
the Busemann and Wiesner slip factors respectively, as before, but
Slip Factor For Low Radius Ratio with RR values of less than 0.5 changed to 0.5. The agreement is
The study so far has shown that the SRE method predicts slip improved and can be described as excellent in both cases. It is
factor well for RR⬇0.5, but initial comparisons 共Figs. 3 and 4兲 remarkable that the simple SRE correlation manages to represent
showed that it overpredicted at low values of RR. The simplest Busemann’s predictions accurately for all Wiesner’s data points.
way of removing this discrepancy is to assume that if RR⬍ 0.5, SRE agrees better with Busemann than with Wiesner’s prediction
then RR= 0.5. This is equivalent to assuming that blade-leading method.
edges extending inward beyond RR= 0.5, do not contribute to the Although assuming a fixed value of RR= 0.5 as the cutoff point
control of slip. Figure 11 compares SRE slip factors 共for RR may be regarded as simplistic, it works very well. The author has
derived a more complicated method, but does not consider it

Fig. 11 A comparison of SRE „with RR= 0.5… and Busemann Fig. 13 SRE „with RRÐ 0.5… and Busemann predictions of the
slip factors for RR= 0 slip factor for Wiesner test cases, versus „c / se… 冑 cos ␤

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Fig. 14 SRE „with RRÐ 0.5… and Wiesner predictions of the slip Fig. 16 The slip factor comparison between the SRE predic-
factor for Wiesner test cases, versus „c / se… 冑 cos ␤ tion and Wiesner test cases

worthwhile since, like the Wiesner method, it would require a


conditional procedure involving the calculation of a critical radius efficients presented by Wiesner. Here the agreement is not as good
ratio. as with the Wiesner and Busemann predictions, because of a com-
bination of experimental scatter and nonviscous fluid effects. The
Comparisons With Measured Data of Wiesner figure is, however, experimental confirmation of the notion that a
To qualify as an accepted general method of predicting slip prime factor that determines the slip factor is indeed the modified
factor the SRE method should show that it represents a consider- blade solidity, 共c / se兲冑cos ␤.
able body of measured data with sufficient accuracy. Conveniently Figures 16 and 17 show how well the SRE compares to
available experimental results are those reported by Wiesner 关1兴. Wiesner in predicting the measured data reported by Wiesner.
Measured slip factors reported by Wiesner were used wherever Wiesner has more points within the ±5% range, but SRE has more
the blade radius ratio and the so-called “test slip coefficients” within the ±10% range, and is less prone to overpredict. SRE has
were given. In the comparisons that follow we make the standard, the potential advantage that each family of impellers may be fitted
tacit assumption that the rotor blade angle at the trailing edge with its own constant F or F0, but this needs further investigation.
共rotor exit兲 represents the rotor blade angle, even for The question of how much of the scatter is attributable to poor
nonlogarithmic-spiral blades. prediction models and how much to the experimental inaccuracies
Figure 15 presents a comparison between Eq. 共14兲 共with no is addressed in the next section.
limitation on minimum RR values兲 and the so-called test slip co-

Fig. 15 SRE prediction and Wiesner test cases for slip factors Fig. 17 The slip factor comparison between the Wiesner pre-
versus „c / se… 冑 cos ␤ diction and Wiesner test cases

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Table 4 Estimation of standard deviation of slip factor measurement error, S␴

Blade exit angle, ␤2共deg兲 0 30 50 70 80 85


Blade number, Z 20 17 16 7 5 4
Wiesner slip factor, ␴ 0.877 0.871 0.884 0.850 0.864 0.888
Guessed efficiency, ␩ 0.80 0.80 0.80 0.80 0.80 0.80
Flow coefficient, ␾ 0.300 000 0.300 000 0.200 000 0.150 000 0.100 000 0.050 000
Head coefficient, ␮ 0.701 742 0.576 735 0.539 194 0.399 930 0.299 746 0.304 936
S␮ 0.007 017 0.005 767 0.005 392 0.003 999 0.002 997 0.003 049
共S␮ ⳵ ␴ / ⳵␮兲2 0.000 077 0.000 052 0.000 045 0.000 025 0.000 014 0.000 015
S␩ 0.010 000 0.010 000 0.010 000 0.010 000 0.010 000 0.010 000
共S␩ ⳵ ␴ / ⳵␩兲2 0.000 120 0.000 081 0.000 071 0.000 039 0.000 022 0.000 023
S␾ 0.003 000 0.003 000 0.002 000 0.001 500 0.001 000 0.000 500
共S␾ ⳵ ␴ / ⳵␾兲2 0.000 000 0.000 003 0.000 006 0.000 017 0.000 032 0.000 033
S␤ 0.017 500 0.017 500 0.017 500 0.017 500 0.017 500 0.017 500
共S␤ ⳵ ␴ / ⳵␤兲2 0.000 028 0.000 049 0.000 072 0.000 503 0.003 360 0.013 203
S␴ 0.014 991 0.013 608 0.013 922 0.024 168 0.058 553 0.115 207

Error Estimate For Experimental Data Reported by suming realistic radius ratios and excluding rotors with a few
Wiesner blades, where many trusted methods start to approach an unreal-
istic limiting value.
Experimental slip factors in Wiesner’s paper are calculated as: The SRE equation is, next to Eck’s, the only one to intrinsically
␴ = ␮ / ␩ + ␾2 tan ␤2, where ␮ is the pressure or head coefficient, ␩ predict the zero slip factor for zero blades. It also correctly pre-
is the efficiency, ␾2 is the impeller discharge flow coefficient, and dicts the zero slip factor for blades of zero length 共RR= 1兲, inde-
␤2 is the impeller discharge angle. 共The subscripts 2 are omitted pendent of the number of blades, without the need to calculate a
from hereon.兲 If one can estimate the typical standard deviation Si limiting radius ratio, and it can handle splitter blades in a logical
in determining each of the four independent variables, the vari- way. It turned out that the prime variable that determines slip is
ance S2␴ and standard deviation of the value of the dependent the blade solidity, c / se:
variable, ␴ may be derived, by doing a sensitivity analysis. Ac-
cording to Granger 关22兴 the relationship between the standard de- 共1 − RR兲Z
c/se =
viations, S is for the present case: 2␲ cos ␤

S␴2 = 冉 冊 冉 冊 冉 冊 冉 冊
⳵␴
⳵␮
S␮
2
+
⳵␴
⳵␩
S␩
2
+
⳵␴
⳵␾
S␾
2
+
⳵␴
⳵␤
S␤
2 The proposed general equation for relative-eddy-induced slip fac-
tor is:

where, for the equation under consideration: ⌬ws 1


␴s = 1 − =1−
U 1 + F0共c/se兲共cos ␤兲0.5
⳵␴ 1 ⳵␴ − ␮ ⳵␴ ⳵␴ ␾
= ; = ; = tan ␤ ; = with the constant F0 = 5.0, but its value may be adjusted for spe-
⳵ ␮ ␩ ⳵ ␩ ␩2 ⳵ ␾ ⳵ ␤ cos2 ␤
cific families of impellers.
In Table 4 the typical assumption is that the standard deviation of Assuming that radius ratios of less than 0.5 are equal to 0.5 in
the measurement error is 1%, implying that 95% of the measured the previous equations, gives better agreement with Busemann’s
values are accurate to within ±2%. The standard deviations are analytical values, but does not improve agreement with Wiesner’s
taken as either one percent of the value or one percentage point test cases.
共for efficiency兲, and that of the angle measurement error as 1 deg,
as summarized below: S␮ = 0.01␮; S␩ = 0.01; S␾ = 0.01␾; S␤ Conclusions
= 0.0175 rad= 1 deg.
The values of the variables were selected as typical ones from Two slip factor correlations are presented: both assume that
Wiesner’s data table. Note that the low blade number typically ␴s = 1 − 关1 + F共c / se兲兴−1 where the solidity influence coefficient is:
goes with high blade angles to give high slip factors 共as in Fig. 9兲. F = F0共cos ␤兲0.5, with F0 = 5, but the second one additionally as-
For ␤2 艋 70 deg and Z 艌 7, the standard deviation is 0.015 to sumes that radius ratios of less than 0.5 should be taken to be 0.5.
0.024, but it is much higher at larger blade angles and lower blade Agreement with the methods of Stodola, Stanitz, Wiesner, Eck,
numbers. It implies that in 95% of the cases with ␤2 ⬍ 70 deg and and Csanady, with the analytical solutions of Busemann, and with
blade numbers Z 艋 7, the slip factor experimental error should be measured data presented by Wiesner, show that the SRE method is
less than ±0.05, but that for cases with larger blade angles and a feasible replacement for the Wiesner method: it is not a mere
fewer blades the error may be much larger 共±0.12 to ±0.23兲. Since curve fit, but is based on a fluid dynamic model; it is inherently
these conservative guesses for measurement error result in fairly sensitive to an impeller inner-to-outer radius ratio and does not
large standard deviations for the slip factor, it may be assumed need a separate calculation to find a critical radius ratio; and it
that a relatively large part of the differences between the predic- contains a constant, F0, that may be adjusted for specifically con-
tions and the measured data reported by Wiesner is attributable to structed families of impellers to improve the accuracy of the pre-
inaccuracies in measurement. diction.
The three main contributions of this work are as follows: the
derivation of a slip factor in terms of a single relative eddy cen-
Discussion tered on the rotor axis, instead of multiple eddies 共one per blade
In the paper we present a simple method for deriving the passage兲; the recognition that blade solidity is the prime variable
relative-eddy-induced slip factor in centrifugal impellers. The determining the relative-eddy-induced slip factor; the presentation
derivation proposes the concept of a single relative-eddy recircu- of a simple, reliable method, that analytically and numerically
lation zone in the rotor, in contrast to previously used separate unifies the tried and trusted methods of Stodola, Stanitz and
recirculation cells. The resulting equation reduces to well-known Wiesner, Eck, Csanady, and Busemann over a wide range of im-
and trusted equations for the calculation of slip factor when as- peller geometries.

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Since the effect of many of the other factors that contribute to ␤ ⫽ blade angle
slip 共potential flow and boundary layer effects兲 are also dependent ␩ ⫽ efficiency
on solidity, it is recommended that radial turbomachinery investi- ␮ ⫽ pressure or head coefficient
gators and designers investigate the use of solidity to correlate the ␸ ⫽ impeller discharge flow coefficient
slip factor. 0 ⫽ zero blade angle
Acknowledgment
Graduate students René Heise and Louwrens Marais helped References
with the numerical solutions for finding the streamlines in Figs. 1 关1兴 Wiesner, F. J., 1967, “A Review of Slip Factors for Centrifugal Impellers.”
and 2. Trans. ASME: J. Eng. Gas Turbines Power 89, pp. 558–572.
关2兴 Stodola, A., 1945, Steam and Gas Turbines, McGraw-Hill, 1927, reprinted by
Peter Smith, New York.
List of Symbols 关3兴 Eckert, B., and Schnell, E., 1961, Axial- und Radial-Kompressoren, Springer-
Verlag, Berlin, p. 345.
A ⫽ control volume area, Csanady coefficient 关4兴 Ferguson, T. B., 1963, The Centrifugal Compressor Stage, Butterworths, Lon-
c ⫽ blade length don, pp. 85–90.
d ⫽ rotor diameter 关5兴 Wislicenus, G. F., 1965, Fluid Mechanics of Turbomachinery,” 2nd ed. 共in two
volumes兲, Vol. 1, Dover, New York, p. 269.
e ⫽ eddy radius in Stodola derivation 关6兴 Osborne, W. C., 1966, Fans, Pergamon, Bell and Bain Ltd., Glasgow, p. 129.
F ⫽ solidity coefficient 关7兴 Eck, B., 1973, Fans, Pergamon, Germany, p. 37.
f ⫽ velocity coefficient 关8兴 Dixon, S. L., 1978, Fluid Mechanics, Thermodynamics of Turbomachinery,
RR ⫽ radius ratio Pergamon, New York, pp. 201–206.
关9兴 Watson, N., and Janota, M. S., 1986, Turbocharging the Internal Combustion
r ⫽ rotor radius Engine, MacMillan Education Ltd., London, p. 89.
s ⫽ blade spacing, distance along integration path 关10兴 Cumpsty, N. A., 1989, “Compressor Aerodynamics,” Longman Scientific &
U ⫽ rotor speed Technical, England, pp. 245–249.
关11兴 Logan, E., Jr., 1993, “Turbomachinery, Basic Theory and Applications,” 2nd
V ⫽ velocity ed. revised and expanded, Marcel Dekker, New York, pp. 167, 248.
w ⫽ circulation velocity 关12兴 Johnson, R. W., 1998, “The Handbook of Fluid Dynamics,” CRC Press,
Z ⫽ number of rotor blades Springer, New York, pp. 41-12–41-14.
关13兴 Wilson, D. G., and Korakianitis, T., 1998, The Design of High-Efficiency Tur-
Greek Symbols bomachinery and Gas Turbines, 2nd ed., Prentice–Hall, Englewood Cliffs, NJ,
␤ ⫽ blade angle p. 240.
关14兴 Aungier, R. H., 2000, Centrifugal Compressors–A Strategy for Aerodynamic
⌫ ⫽ circulation Design and Analysis, ASME Press, New York, p. 55.
␩ ⫽ efficiency 关15兴 Saravanamuttoo, H. I. H., Rogers, G. F. C., and Cohen, H., 2001, Gas Turbine
␮ ⫽ pressure or head coefficient Theory, 5th ed., Prentice–Hall, Englewood Cliffs, NJ, pp. 153, 155.
关16兴 Dean, R. C., and Young, L. R., 1976, “The Fluid Dynamic Design of Ad-
␲ ⫽ circle circumference to radius ratio vanced Centrifugal Compressors,” Creare TN-244, pp. 5–27.
␴ ⫽ slip factor 关17兴 Japikse, D., and Baines, N. C., 1997, Introduction to Turbomachinery, Con-
␾ ⫽ impeller discharge flow coefficient cepts ETI and Oxford University Press, Oxford, pp. 4-6–4-7.
␻ ⫽ vorticity 关18兴 Paeng, K. S., and Chung, M. K., 2001, “A New Slip Factor For Centrifugal
Impellers,” Proc. Inst. Mech. Eng., Part A, pp. 645–649.
⍀ ⫽ rotor angular velocity 关19兴 Busemann, A., 1928, “Das Förderhöhenverhältniss Radialer Kreiselpumpen
Mit Logarithisch-Spiraligen Schaufeln,” Z. Angew. Math. Mech., 8, pp. 371–
Subscripts 384.
cv ⫽ control volume 关20兴 Hassenpflug, W. C., 2004, personal communication.
e ⫽ exit 关21兴 Stanitz, J. D., 1952, “Some Theoretical Aerodynamic Investigations of Impel-
i ⫽ inner lers in Radial- and Mixed-Flow Centrifugal Compressors,” Trans. ASME, 74,
pp. 473–476.
p ⫽ pressure side of blade 关22兴 Granger, R. A., 1988, Experiments in Fluid Mechanics, Holt, Reinhart and
s ⫽ suction side of blade, slip Winston, New York.

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