PVFCCo/MS HT ĐBBXTĐ/01-22

Dự án đầu tư mua sắm, lắp đặt hệ thống đóng bao và bốc xếp tự động tại Nhà
máy Đạm Phú Mỹ

Automatic Bagging
For Packing 50kg Urea Granules
into PP Woven Bags with Inner PE Liner
(Feeding bags and Stacking bags by Machine Automatically)

TABLE OF CHANGES
No Content Page DATE
Electricity supply: 400V – 3 phases + E
1 6
(neutrals not included), 50Hz 13/03/2023
Communication the Control cabinet for
2 8
robot system 13/03/2023
5 Electrical cabinets 9,28 13/03/2023
6 Color of paint 16 13/03/2023
7 Spare and replacement for 15 months 18 13/03/2023
8 Electrical cabinets 8,10 15/03/2023
Communication the Control cabinet for
9 8,9
robot system 15/03/2023
10 Work Platform & Machine Handrail 18 16/03/2023

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1. INTRODUCTION
Currently,
- Manual bags
- Manual Sewing bags
- Low capacity

- The factory has 6 lines

Line
1
A Bag 50Kg + Bag Jumbo, Stack on Pallets and store in warehouse
Line
2
B Bag 50Kg Stack on Pallets and store in warehouse
Line
3
C Bag 50Kg Stack on Pallets and store in warehouse
Line
4
D Bag 50Kg Stack on Pallets and store in warehouse
Line
5
E Bag 50Kg Out to the truck
Line
6
F Bag 50Kg Out to the truck

We want to increase capacity and automation for 3 line B

LIN Capacit
E Bag y include
Line Bag 50Kg 40 Autobagging machine

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 Closing system
B
ton/House Robot Palletizing (Not included)

See attached cad file

Needs to be designed for the fastest removal and installation
https://drive.google.com/drive/folders/1qLYnWtJX_jczlJdnYKiRfwKsBSEEZa6O?
usp=sharing

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 2. INFORMATION OF BAG
- Dimension: W62cm +-1cm;L100cm+-1cm;
- Number of layers: 2
- Image:
https://drive.google.com/drive/folders/1UpS1vovWoz1pZ2RokLeO9PItsrwodYXp?
usp=sharing

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3. INFORMATION PRODUCT

No Name Unit Qty

1. Product composition Granular (UREA), Free
flowing

2. Product temperature at the oC 10-55

bagging point:

3. density kg/m3 780

4. Humidity % wt max 0.4
5. Material Characteristics: Abrasive, Corrosive
4. Factory information
 Compressed air and electricity will be available at several points of the installation.
o Electricity supply: 400V – 3 phases + E (neutrals not included), 50Hz
o Compressed air supply 6 bar, 3 microns, dew point 0ºC
 The Vendor precise in his proposal the connected electrical load [kVA] with the expected
diversity ratio [%] also the compressed air consumption [Nm3/h].
 Site location: Phu My 1 Industrial Park, Phu My Ward, Phu My Town, Ba Ria - Vung
Tau.
 Climatic conditions:
o Temperatures: in the packing workshops, AC 20 - 35ºC and 40 - 65% RH
 Plant operation: 24h a day, 7 days a week, 52 weeks a year, up to 7,500 production hours
per year.

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5. Materials and surface treatment
Parts in contact with UREA have stainless steel material SUS304
Parts not in direct contact with urea: 2 part epoxy paint
All electrical cabinets and control panels : material SUS 316L, with IP65
6. Communication the Control cabinet for robot system
- Profinet . connection protocol

HLT’s work

- CONNECTIONS, COMMUNICATIONS

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 CONNECTIONS, COMMUNICATIONS
N
Machine In Out
o.
What is the machine
Select SKU ok
doing? Run/Stop/Alarm
Total number of filling,
Weighing Number of successful filling,
Reset to zero
1 Machine (Servo Number of failure filling and
Type Scale) total weight
No of the bag, Time
(Day- hour- minute-second)
of the bag and Weight
What is the machine
Select SKU ok
doing? Run/Stop/Alarm
Total number of
packaging bags, Number of
successful packaging,
Reset to zero
Automatic Number of failure taking
2
Bagging Machine bags&feeding bags and total
weight
Silo control
system Silo control system
ok
Run/Stop/Alarm/ Run/Stop/Alarm/ Ready
Ready
Bag Folding
What is the machine
and Sewing Select SKU ok
doing? Run/Stop/Alarm
Machine
3
Bag
What is the machine
Conveyor for Select SKU ok
doing? Run/Stop/Alarm
Sewing Machine
What is the machine
Select SKU ok
doing? Run/Stop/Alarm
Total number of bags,
Number of qualified
Weight Reset to zero packaging weights, Number
4
Checker of Unqualified packaging
weights and total weight
No of the bag, Time
(Day- hour- minute-second) ok
of the bag and Weight
Bag Turning What is the machine
5 Select SKU ok
Belt Conveyor doing? Run/Stop/Alarm
Bag Reject What is the machine
6 Select SKU ok
Roller Conveyor doing? Run/Stop/Alarm
Robot System
Bagging System System
Run/Stop/Alarm/ ok
Run/Stop/Alarm/ Ready
Ready

general Total number of

7 packaging bags, Number of
electric control
successful packaging,
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Number of failure taking
bags&feeding bags and total
7. Total electrical cabinet
All machines and conveyors need to be connected to the main cabinet using power supply
PLC: S7-1200

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 All electrical cabinets and control panels : material SUS 316L, with IP65
8. Technical Documentation Required
Technical documents are required from the "Hop Long Tech Documentation from OEMs"
9. SAFETY:
• Control electric cabinets of machine must have LOTO lock, emergency which Operator
can reach easily.
• Must grounding for electric source of machine, Conveyors, Motors etc
• If use electric cabinet, must have ELCB system
• The control buttons as stop, start, emergency, Rheosat + speed cork, power signal cork,
LOTO point must put in position that is easy to operate and have name card by Vietnamese or
English clearly
• Heating: monitoring temperature and can be adjust easily. Surface temperature less than
40 degree.
• Compress air: The gauge can be show pressure and can be adjust pressure and have
LOTO
• Interlock: Have safety map and position interlock energy input and warning position
label. Example: electric, compress air, gas…
• Circuit breaker, disconnector, relay … by from SCHNEIDER or ROCKWELL
• All cover ensures safety instance and dimension that to meet MDLZ standard (see below
picture1)
•Meet interlock CAT 3 PLD (see below picture number 2).

Picture 1

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Picture 2.

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 Safety distances:

• The general rules for safety distances are defined by standard ISO 13857
– Reaching up (“out of reach”)
– Reaching over (not advised)
– Reaching through openings (most common)
– Reaching under (specific attention to cleanability)
• More specific standards (for groups of machines or types of machines) can allow less strict
rules.
– This is specifically true for packaging machines that have openings for the
entrance and exit of products

Create distance between the operator and the dangerous area

Reaching upward (vertical):
• Some risks are “out of reach” and don’t need to be guarded. Be aware that this can change
if someone places a ladder, stair, step, working platform...
• Low risk: h ≥ 2500mm
• High risk: h ≥ 2700mm

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 Reaching through openings:
Safeguards sometimes have openings
“grid/perforated” guarding for visual inspection
Openings for lubrication, small adjustments...
Openings for entry and exit of product (from single product to full pallets)
Adjustable guards
People can use these openings to “reach” into the dangerous area if not well designed
The size of the opening should be limited to make it impossible to reach until the
dangerous area. This is a combination of
The shape of opening (slot, square, round)
The size of the opening
The safety distance to the dangerous area
Example pictures
Reaching through openings Fingertip/finger

Arm/full body

Reaching through openings

Irregular shapes, obstruction and detection:
For openings that have an irregular shape, the smallest round opening around this irregular
shape should be considered as basis for the Hand/arm
calculations.
If you cannot solve it in a different way, you may try to obstruct the path to the dangerous
area, making it impossible to reach further.
Or you can make a combination with other detection (like light curtains with muting...).

Finger/hand

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10. Color of the wire
Requirements according to the standards of Europe including UK (IEC)

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11. Preferred Components
Preferred Components
Standard Components Prefer Brand –
Drives
AC geared motor (3-phase) Any brand with IEC standard – Preferred SEW
AC-motor (3-phase) Any brand with IEC standard – Preferred SEW
Frequency converter Schneider
Operating and signals
Key switch Schneider / Idec
Push button Schneider / Idec
Emergency-stop push button Schneider / Idec
Pilot lamp Schneider / Idec
Control system
PLC-control unit Siemens S7-1200
HMI Siemens/Proface
Power supply, fusing
Main isolator (switch) ABB/ Schneider
Power supply, for sensors Siemens
Overload circuit breaker Siemens
Transformer Siemens
Sensors & safety
Proximity switch Sick
Pressure sensors Sick
Safety unit Schneider (waterproof)/SICK
Guard safety switches Schneider (waterproof)/SICK
Actuators
Motor contactor ABB/Schneider
Solenoid air valve SMC or Festo
Control valves SMC or Festo
Pneumatic cylinders SMC or Festo
Special components
Bearings SKF/FAG

12. Color of paint

a. RAL7035 Light grey for the machine body

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 b. Safety Yellow RAL1023
 Moving machine parts, Cover of the moving part (gears, rollers,sprocket,
etc)
 Physical Hazards (low beams, railings, fence posts, etc.)
c. RAL 9005 Colour (Jet black)
 Mesh of the fence. - (If it is in your system)

13. Work Platform & Machine Handrail

- Leadall Pack designs and manufactures Weighing Machine, Automatic -Bagging Machine
to connect with Work Platform & Machine Handrail.
- Confirm drawings before production
- Download cad drawings
https://drive.google.com/drive/folders/15_4aMQDI9PzyhjqkwOOan_LHxWtn2Cna?
usp=sharing

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 QUOTATION LIST FOR PACKING & PALLETIZING LINE:
N
Items Quantity
o.
Phase 1 for Line B

Weighing Machine (Servo Type Scale)

 Parts in or not in contact with UREA: Stainless
Steel SUS304; 1
1
 Fast gate feeder and Self discharging; set
 Pneumatic components in SMC brand;
 Touch screen in Siemens brand.
Automatic Bagging Machine
(with Electric Control Box
Parts in contact with UREA: Stainless Steel
SUS304;
 Parts not in direct contact with UREA: Carbon
Steel with 2 part epoxy paint; 1
2
set
 With functions for automatic bag taking, bag
picking, bag opening, filling etc;
 Touch Screen & PLC in Siemens brand;
 Pneumatic components in SMC brand;
Conveyor system;
Bag Folding and Sewing Machine
 Folding&Stitching sewing for pp woven bag with
inner PE liner; 1
3
 Sewing height and length can be adjusted; set
 Machine material: Carbon Steel with 2 part epoxy
paint;
Bag Conveyor for Sewing Machine
 Machine material: Carbon steel with 2 part epoxy
paint;
1
4  Power supply: 1.5Kw, 1P, 220V, 50Hz;
set
 Motor: SEW brand;
 Conveyor length: 4700mm; conveyor width:
750mm;
Bag Turning Belt Conveyor
 Machine material: Carbon steel with 2 part epoxy
paint; 1
5
 Power supply: 0.5Kw, 1P, 220V, 50Hz; set
 Conveyor length: 1600mm; conveyor width:
750mm;
6 Weight Checker 1
 Machine material: Carbon steel with 2 part epoxy set
paint;

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  Power supply: 0.5Kw, 1P, 220V, 50Hz;
Bag Reject Roller Conveyor
 Machine material: Carbon steel with 2 part epoxy
paint; 1
7
 Power supply: 1.0Kw, 1P, 220V, 50Hz; set
 Conveyor length: 1800mm; conveyor width:
750mm;
General Electric Control Cabinet Including:
Siemens PLC and HMI; Including the interchanger
and optical fiber and RS485wire for connecting with 1
8 buyer’s DCS system; Machine material: material
set
composite or 316L, withIP65;

9 Work Platform & Machine Handrail

1
Installation (for 7 working days) /
0
1
Commissioning (for 7 working days) /
1
1
Training for end-users (for 1 working day) /
2
1 Site Acceptance Tests (SAT) at factory (for 2
/
3 working days)

Delivery time:
Effected within 100 working days for Line B from the date of receipt of advance
payment.
Transshipment is allowed; Partial shipment is not allowed.
Loading port: Shanghai Port.
Destination port: The port at your option.
Quality of Goods:
100% brand new, manufactured in the year 2023.
Origin of Goods: China.
Packing and Marking:
Packing: Export and Sea-worthy standard wooden case.
Layout~The Whole Auto Packing

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 Details for Some Main Items:
Weighing Machine (Servo Type Scale)
1. Brief introduction:
Mainly used in agricultural products, food, chemical industry, such as corn seeds, fertilizer
and other granular materials, can complete automatic measuring, automatic filling and other
work. It is suitable to work with full automatic packaging machine together.
2. Product features:
The single station independent weighing system is controlled by servo motor arc gate, with
rapid weighing and high precision, automatic discharging.
1) High resolution three-point suspension sensor, high sensitivity and more stable weighing.
2) Chinese and English touch screen operation interface, parameter setting is clear at a glance,
and the operation is more humanized. A variety of different product parameters can be set to
realize the selection of different products and measurement values.
3) Linkage interface is set to realize linkage work with other packaging equipment.
3. Specification:
Packing weight 25~50kg
Weight accuracy ±0.2%~0.3%
Packing speed 13-15times/min
Weighing Hopper 70L
Capacity

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 Power supply 1Phase 220V 50Hz 1.5Kw
Working Air Pressure 0.5~0.8MPa
Dimension(mm) 820(L)*820(W)*1600(H)
Machine Weight 450kg
Machine Material Parts in or not in contact with UREA: Stainless Steel
SUS304

Details of Automatic Bagging Machine

1. Functions:
The unit consists of equipment bags library, take the rationale bag device, the mechanical
hand bags, bag- cutting device, hold the bag pushing device, pocket guides, vacuum system and
control system components. It is suitable to pack powder or granular product.
2. Features:
Automatic granules to bag packing unit (hereinafter referred to as the packing unit) of the
company developed a new type of packing granular material for agricultural, food and other
industries. The packing unit automatically for opening bags, filling, sending packages, sealing
and other functions. The packing unit has a high packing capacity, easy maintenance, stable and
reliable for a wide range.
3. Specification:
Speed 14-15 bags/min/set
Length: (850 ~ 1050mm)
Bags size
Width: (520 ~ 620mm)
Bag type pp woven bags, plastic bags, paper bags
Air 0.8Mpa 0.6m3/min

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consumption
Power source 3 phase 415V 50Hz 6.0Kw
Dimension L4885 x W2950x H4500mm
Weight 1500kg
Parts in contact with UREA: Stainless Steel SUS304;
Machine
Material Parts not in direct contact with UREA: Carbon Steel with 2
part epoxy paint;

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 Details of Bag Folding and Sewing Machine&
Bag Conveyor for Sewing Machine
1. Feature:
The sewing machine is widely used in food, feed, chemical, mining, coal, port and other
industries to contain powder, sealing sewing use granular articles of plastic woven bags, sacks,
bags, paper bags and other packaging bags. It adopts light controlled switch to control starting
and stopping, automatic cutting of electronically controlled pneumatic cutter. A solenoid
controlled automatic wire braid cutting device. The bag is fed into the machine, by the presser
foot, contact actuating device, the proximity switch start sewing operation, folding&sealing
automatically after the start, automatically reset device, close to switch off the machine will stop
automatically when the cutter solenoid controlled start action, automatic cutting plait. Then, the
cutter is automatically reset.
This product is composed of two motor control systems and belt conveyor system. The
whole machine is controlled by a photoelectric switch to start and stop. Two governors adjust
the speed of the sub-lot and the sign-sending motor respectively. The speed can be adjusted
arbitrarily according to the speed of the production line.
2. Specification:
Bag type Kraft paper bags or pp woven bags
Max. sewing speed 2000rpm
Work speed 1800rpm
Sealing width Max. 810mm
Stitch adjustment
6.5-11mm
range
Stitch pattern Double thread chain stitch 401
Stitch specification 21s/5, 21s/3Polyester thread
Presser lift height 11-16mm
Needle type 80800*200#-250#
Pulley diameter 114mm
Wire cutting device Electronically controlled pneumatic
Motor form Brake Motor
Total Power 2.55KW
Power supply 1Phase 220V/50Hz
Conveyor length 4700mm
Overall
4800*750*1800mm
Dimensions
Machine Weight 200kg
Machine Material Carbon steel with 2 part epoxy paint
Sewing head brand Bafang (China)

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 Details of Bag Turning Belt Conveyor

1. Technical parameter:
Model: SS-1600
Type: Belt conveyor
Material: Carbon steel with 2 part epoxy paint
Power supply: 415V/220V, 50Hz, 0.5KW
Speed: 15m/min
Length: 1600mm
2. Function:
This belt conveyor make the standing bag turn
down and shaped the bag to the next work position. It
will be necessary before the robot pick it up.

Details of Weight Checker & Bag Reject Roller Conveyor

1. Technical parameter:
Model: CJB50K
Weighing range: Max. 50kg
Weighing accuracy: ±5~±50g
Speed: 5-25times/min
Material: Carbon steel with 2 part epoxy paint
Power supply: 380V/220V, 50-60Hz, 1.5KW
Air source: 0.5-0.7Mpa
Machine size: 3360*750*300mm(L*W*H)
2. Main feature:

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*Strong stainless steel structure; Water proof design.
*High accurate load cell; Based on advanced DSP technology.
*Automatic weighing compensation and zero tracking.
*USB interface, USB disk record sorting data.
*Quickly different products shift and speed recall.
*LCD Touch screen; friendly operation interface.
*automatic rejection system with alarm light pusher rejector
* products traveling direction: from left to right, can also from right to left.

Main Configuration List:

No. Name Brand
1 PLC Siemens S7-1200 (Germany)
2 Touch screen Siemens (Germany)
3 Frequency converter Schneider (France) / Siemens (Germany)
4 Main motor ABB (Swiss) / SEW (Germany)
5 Servo motor ABB (Swiss) / SEW (Germany)
6 Air Cylinder SMC（Japan）
7 Solenoid valve SMC（Japan）
8 Low voltage electrical Schneider (France)
9 Limit switch OMRON（Japan）
10 Photoelectric / proximity OMRON（Japan）

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 switch
11 Load Cell Mettler Toledo (USA)
12 Sewing head Youtian/Bafang (China)
13 Conveyor belt Green, 3mm PVC tape (China)
14 Vacuum Pump Er Pump(China)
15 Bearing SKF (Sweden)

Other Attentions:
Optional External Device:
1. Air Compressor
2. Check Weigher(included)
3. Metal Detector
4. Robot Palletizer(included)
5. Full Automatic Vacuum Packing Machine
6. Pouch into Bag Secondary Packing Machine
7. Full Automatic Rotary Table Bag Given Packing Machine
8. Automatic Vertical Roll Film Packing Machine
9. Output Conveyor
Basic Service:
1. Technical support
2. Loading inform
3. Video for debugging
4. Customers' require is welcome
After-sales Service Provided:
Engineers are available to serve machinery overseas. The Machine warranty would be one
year.

Factory Gallery:

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 Processing Workshop:

Mounter CNC machining CNC bending CNC punch

(Japan) center (Japan) machine (USA) (Germany)

Laser cutting Baking paint Three coordinate Input software

machine (Germany) production line detector (Germany) program (Germany)
(Germany)

Why Choose Us:

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Cooperation:

Packaging & Transportation:

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 Leadall Pack Group Profile:
Leadall Pack Group established in 1995, is located in Hefei City, Anhui Province –one
of the famous science and education cities in China and is a star enterprise in the field of
packaging machinery.

Through Nearly Twenty Years Sustainable Development, Its Scale Is Becoming Bigger
And Bigger And Its Strength Is Growing More And More Powerful, now Leadall Pack
Group has about eight hundred employees, among whom professional technical personnel above
college degree account for more than 70%, possesses 40,000m 2 production workshops and its
annual production capacity of various types of packaging machinery is more than 2000 units
(sets). Moreover, it has the capability of providing whole-plant intelligent packaging production
line for customers.

Leadall Pack Group Continuously Focuses On R&D, Production, Installation And Service
Of Packaging Machinery, there are five business divisions of vertical packaging machinery,
automatic weighing machine, vacuum packaging machine, inspection machinery and filling
machinery and more than ten sales service branches all over the country. Besides, Leadall Pack

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Group possesses six branch companies, three export companies, and three factories.
Following the business principles of "quality, reciprocity, diligence and efficiency", we've been
working hard improving technology and production more advanced. We are meticulous about
every detail and keep customers' interests above everything else.

Leadall Pack Group Always Pays Attention To Technical Innovation Of Packaging

Machinery, now it possesses more than one hundred patents, awarded the titles of national
high-tech enterprise and high-tech enterprise of Anhui province, innovation enterprise of Anhui
province, top ten enterprises of Hefei Luyang district and Hefei class A tax payer enterprise
successively, and has obtained CE certification, ISO9000 certification, certification for
manufacturing license for measuring instruments, certification for production license of civil
explosive products, etc.

Leadall Pack Group Always Focuses On Product Line Construction And Strict Quality
Control, now Leadall Pack Group has already had more than 300 varieties of various products,
covering the sectors of seeds, nuts, pesticide, tea, fast-frozen food, sweet dumpling, hot pot
seasoning, flour, milk powder, hardware, bean sprout, food additives, rice, yeast, waterproof
coating material and chemical products, etc., whereas the technical level of vertical packaging
machinery, automatic weighing machine, automatic vacuum packaging machine, secondary
packaging machine used in these sectors all ranks high at home, especially the technology of
heavy bag packaging machine and secondary packaging machine is original in China, reaching
the world leading level.

Leadall Pack Group Has Already Signed Global Sourcing Strategy Plan With Many
World Top 500 Companies, Has Provided Nearly Two Hundred Sets Of Packaging
Solutions And Its Products Are Used In Various Sectors. Its typical customers are: Unilever
(OMO), P&G, Shandong Denghai Seed Industry, Liby Group, Qiaqia Food, Inner Mongolia
Little Sheep Catering Company, Wantwant Group, Yihai Grain and Oil, COFCO, Dongfang
Yuhong Technology Co., Ltd., Taetee Group, Sinopec Baling Branch, Zhengzhou Sanquan
Foods, Shuanghui Co., Ltd., etc.
Looking forward to the future, our company will take “build the international first-class
enterprise, and create world famous brand” as its objective, forge ahead and continuously
innovate, and provide perfect solution for global packaging automation.

Company Certificates:

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Trân trọng cám ơn và kính chào!
LIÊN DOANH NHÀ THẦU CHẤN HƯNG-
HỢP LONG

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