Final Updated HWO Procedure Manual

JOENY HOLDINGS LIMITED
HYDRAULIC WORK-OVER UNIT

GENERAL OPERATIONS AND PROCEDURES MANUAL
COMPANY: Doc. No:
JOENY HOLDINGS LIMITED JHL/E103/HWU362
DEPARTMENT: Rev. No: 03 Ver. No:
LEGACY 01
RC NO.: 466625 DOCUMENT: P a g e | Page 2 of 181
HWU OPERATIONS MANUAL
Table of Contents
Front Page………………………………………………………………………………………………………………….1
Table of Contents…………………………………………………………………………………………………......….2
1.0 HWU Operations Work Procedure……………………………………………………………………… 3 - 4
2.0 Process Titles/Flow………………………………………………………………………………………..5 - 11
3.0 Organizational Chart & Responsibilities……………………………………………………………..12 - 16
4.0 Requirements for HWO Operations & Procedures……………………………………………......17 – 25
4.4.3.1 BOP/Choke Manifold Maintenance & Pressure Testing……………………………………….....25 – 32
4.4.3.2 Maintenance & Preparations of the HWU…………………………………………………………...33 – 40
4.4.3.3 Maintenance & Preparations of Mud Pumps & Accessories……………………………...........41 – 46
4.4.3.4 Tank Cleaning Procedure…………………………………………………………………….………..47 – 51
4.5 Hazard Area Classifications…………………………………………………………………………….…..52
4.6 Mobilization & De-mobilization………………………………………………………………….…….……52
5.0 Process…………………………………………………………………………………………………….53 - 56
6.0 Operational Procedures………………………………………………………………………………….…..57
6.1 Mud Mixing Procedures…………………………………………………………………………….......58 - 60
6.2 Well Kill Operations Procedure……………………………………………………………………......61 - 65
6.3 Nipple Up BOP & Choke Manifold Operations Procedure……………………………………......66 - 71
6.4 Rig up Hydraulic Workover Unit……………………………………………………………………….72 - 76
6.5 Rig up Mud Pump Circulatory System………………………………………………………………..77- 80
7.0 Tubular Handling…………………………………………………………………………………..……..81– 85
8.1 Unsetting Packer/Unseating Hanger………………………………………………………………….86 - 89
8.2 Circulation………………………………………………………………………………………………....90 - 93
8.3 Well Control/Monitoring………………………………………………………………………….………94- 96
8.3.2 Well Control Methods………………………………………………………………………….………..97- 101
8.4 POOH Old Completions or Kill String………………………………………….………….……….102 - 105
8.5 Tripping Operations………………………………………………………………………….…….....106 - 109
8.5.2 Well-Bore Cleaning…………………………………………………………………………..………..110 - 114
8.5.3 Rotary System Operations ………………………………………………………………..…………115 - 118
8.5.4 Milling Operations……………………………………………………………………….…………….119 - 123
8.5.5 Fishing Operations Procedure………………………………………………………………………124 - 127
8.5.6 Tubing Conveyed Perforators……………………………………………………………….……...128 - 130
8.5.7 Completions………………………………………………………………………...……………........131 - 138
8.5.8 Cement Plugging/Squeezing…………………………………………………...…………….……..139 - 143
8.5.9 Well Abandonment………………………………………………………………………………........144 - 148
8.6 Other Operational Procedures…………………………………………………………………….…149 -153
8.6.2 Rig up Wire-line & Coil Tubing on HWU……………………………………………….……........ 154 - 157
8.6.3 Transfer of Fuel & Equipment Fueling Procedure…………………………...…………….........158 - 160
8.6.4 Hot-work Procedure………………………………………………………………..…………………..161- 163
8.6.5 Lifting & Hoisting Procedures……………………………………………………..…..……………..164- 165
8.6.6 Operational Drills Procedure………………………………………………………..…….…………166 - 170
8.6.6.2 Fire Drills………………………………………………………………………………..……….....................171
8.6.6.6 Confined Space Entry Drill…………………………………………………………….…...……………….172
APPENDICES……………………………………………………………………………….….............173 - 174
Lock-out/Tag-out/Isolation Certificate………………………………………………….…………...........175
Confined Space Entry Permit………………………………………………………………….……………176
Trip Tank Sheet………………………………………………………….………………………….… 177 - 178
References ……………………………………………………….…………………………………..............179
HWO Glossary & Acronyms………………………………………………………………………....180 - 181
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LEGACY 01
1.0 HYDRAULIC WORKOVER OPERATIONS WORK PROCEDURE
The Joeny Hydraulic Work-over (HWO) units are self-contained, portable, running and
pulling systems that provide an economical means of performing routine well maintenance for
land, inland waters and offshore installations.
Our HWO units are designed to be rigged up quickly and can be mounted on any of the
wellheads, allowing push/pull forces to be transmitted through the structure to the wellhead. All
the components are compact and unitized to minimize rig-up time.
Basically, Hydraulic Workover Operation (HWO) activities have been arbitrarily broken
down and listed under simple sections with contingencies out of the basic operations generally
outlined for clarity to crew members and other users of this manual. Crew members here refer
to all personnel involved in the HWO operations as attached to the unit which must include:
 The Supervisor
 The basket crew (Jack Operator, the Counter balance operator and the tong operator),
 Senior field Engineer & Field Engineers
 Deck coordinator
 Maintenance team (Mechanic and Electrician)
 Pumping Crew (Pump Operator and Assistant Pump Operator)
 Lifting Crew (Crane operator, crane mate and forklift operator)
 Barge-master & assistant (Swamp operations)
 QHSE Officer/Clerk and SSEs as may be defined in the Company’s “SHORT SERVICE
EMPLOYEE (SSE) & POB MANAGEMENT PROCESS PROCEDURE” – (HSE- TOS-
SMP- SOP-031)
All operations considered in this manual are on initially dead wells, live wells that must
be confirmed killed prior to operations and all other well intervention operations that restore or
optimize productions.
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Generally, the HWU carries out commissioning and decommissioning of oil and gas
well facility in terms of the following operations:
 Running and pulling of strings (Workover and completion)
 Wellbore cleaning
 Fishing.
 Setting of cement plugs/Squeeze cementing.
 Sand control (Gravel packing/stand-alone sand screens)
 Completions & ESP installation/Change out.
 Well abandonment
 Milling operations
 Well control services
 TCP (Initial perforating/re-perforations)
 Ability to Rig Up Coiled tubing, Slick and Electrical wire-line for logging, setting
of permanent parkers, plugs, slick-line operation, etc.
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2.0 PROCESS TITLES/FLOW
2.1 PROCESS OBJECTIVES
 Scope of work from client

 Illustrated procedure for project.
2.2 RELATED DOCUMENTATION
 Draft work program from client.
2.3 PROCESS INPUTS
 Discussion with the related project owner

 Site visit
2.3 PROCESS KEY CONTROLS
 Determine or examine the capacity to carry out the project – Personnel & Equipment
Certifications
 Proper Project Design
 Personnel
 Finance
 Equipment
2.4 RESPONSIBLE
 General Manager Operations
 Operations Manager
 Rig managers
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2.5 KEY PROCESS QUALITY CHARACTERISTICS:

 To ensure that the operations and scope of work is achievable.
 To ensure that the location for operations is verified ok and work program submitted timely
2.6 EXPECTED OUTPUTS

 Approval from GM Operations
2.7 RESOURCES NEED

 Proper project design
 Personnel
 Finance
 Equipment
UNIT/ EQUIPMENT & PERSONNEL

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Process Flow Diagram

Arrival of draft
work Program
CONFIRM NO
CAPACITY END OF
TO CARRY
OUT
PROCESS
PROJECT?
YES
SITE VISIT
Reports
ARE THERE ANY YES Close out of

RECOMMENDAT
IONS RAISED
Recommendation with
FROM THE SITE the Client
NO
A
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PRE MOBILIZATION
PROCESS (C-WOP, D-WOP
etc.)
APPROVAL AND NO CLOSEOUT

COMFIRMATION
FOR STANDING ISSUES
MOBILIZATION
YES
PREPARE CHECKLIST AND INVENTORY
CONFIRM EQUIPMENT AND

PERSONNEL CERTIFICATION
IS THE JOURNEY NO CLOSE OUT ALL JOURNEY

MANAGEMENT
PROCESS DONE MANAGEMENT ISSUES
LOGISTICS
DEPARTMENT?
YES
ENSURE INVENTORY AND LOADOUT HWO
UNIT/ EQUIPMENT & PERSONNEL
NO
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Starting HWO
process
No Ensure PTW is
YesIS PTW
issued
OBTAINED?
Yes
JHA/TBT
Commence HWO
Operations to
completion
Hand over
C
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C
B
Move HWO unit and

equipment to next location.
Demobilization Start-
up
Maintain HWU
and equipment. Yes
Are documents No Follow up and Close out

signed and
No confirmed?
Is equipment
maintenance
status up to date?
Yes
Ensure availability of HWU &

Yes Equipment Inventory/check list
No Has the Next

project passed
through the initial
IS THE JOURNEY No
MANAGEMENT CLOSE OUT ALL JOURNEY
(A)? PROCESS DONE MANAGEMENT ISSUES
LOGISTICS
Yes
Backload HWO unit and

equipment to base.
END OF
PROCESS
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3.0 ORGANIZATION CHART
GENERAL MANAGER
OPM
RIG MANAGER
RIG
SUPERVISORS
JACK OPERATOR/
CREW LEADER
QHSE/CLERK
MEDIC SNR. FIELD

SNR. FIELD CHIEF MECHANIC
ENGINEER
ELECT.
PUMP OPERATOR
FIELD ENGINEER
ASSIST JACK OP. RIG ELECTRICIAN RIG MECHANIC
WELDERS
SNR. CRANE ASSIST. PUMP DECK

OPER. OPER. COORDINATORS
ASSIST TONG
OPER.
CRANE
OPERATOR FORKLIFT
OPERATOR DRIVERS
TONG OPER. PUMP OPERATOR
TRAINEES BANKS TRAINEES
MAN/CRANE
MATE
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3.1 ORGANIZATION & RESPONSIBLITIES
3.2.1 RIG Manager
RESPONSIBILITIES:
 Lead in the project execution.
 Lead routine check and inspection of all equipment’s according to the defined program.
 Co-ordinate all HSE management instruction and give appropriate directives.
 Ensure proper records keeping of all equipment and materials leaving and coming to
the site
 Supervise accident investigation in case of any accident resulting in LTI or fatality
 Appoint competent personnel to manage HSE activities on site
 Follow up on the rig activities
 Attend Clients Operations meeting
 Ensure personnel’s abide in company policies during operations
 Ensure the training of personnel’s
 Provision of technical tender
 HWO technical presentation to client
 Follow up on invoices
 Ensure tickets are submitted to account department accordingly
 Interface with client field rep and office representatives
 Collate and process field report
3.2.2. Rig Supervisor

The Rig Supervisor have a diverse set of responsibilities, which are very critical in achieving
safe workover operations. The Supervisor is the liaison between the Client & Joeny in the
location.
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RESPONSIBILITIES:
 Inspect new well location to ensure well site, roads, power line crossings, water well
location and campsite are within acceptable limits.
 Check and report wellhead pressures. Check type and size of wellhead flanges. Check
permanent surface equipment constraints on the well site.
 Lead in weekly HSE meeting.
 Lead in facility inspection.
 Lead in facility audit.
 Participate in planned drill exercise.
 Participate in JHA review.
 Participate in Toolbox talk.
 Manage workover operations on the rig.
 Manage the activities on the rig on the day to ensure uninterrupted and efficient
activities and operations are carried out.
 Manage all the resources on the rig in the most efficient, proficient and cost
effective.
 Ensure the accuracy and review the driller’s daily reports, logs, kill sheets, trip sheets,
trip drills, pit drills etc.
 Witness the rig move. Ensure safety guidelines are being followed at all times while
moving the rig and related equipment to the new well location.
 Plan for the upcoming operations and activities then issue work instructions
 Organize and supervise all operational activities on the rig & witness setting of the main
camp.
 Encourage continuous improvement on the rig.
3.2.3 Jack Operator/Driller
RESPONSIBILITIES:
 Acts as the first line of defense for well control problems and is responsible for
monitoring all primary well control activities.
 Monitor down hole conditions and log all drilling parameters (i.e. mud weight and pipe
tally) while executing the well program.
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 Ensure all crewmembers are capable of performing their respective duties within the
parameters of company policies.
 Ensuring that all employees wear the appropriate Personal Protective Equipment.
 Attend and lead regular safety meetings necessary for a safe operation.
 Responsible for completing blowout prevention (BOP) drills, equipment checks (crown
saver, motor kills, etc.) as prescribed by company policy.
 Be prepared to lead an initial response to all emergencies that may arise on the drill
floor.
 Maintain open communication with crew personnel, client representatives, and service
personnel involved in the drilling operation
 Driller is responsible for the daily checks of the equipment prior to starting shift and any
other maintenance issues throughout the 12 hour shift.
 Plan to maximize efficiency and safety of all operations and minimize downtime.
Communicate with personnel to develop their skills and motivation for their current
Position and next promotional position
 Regulate and monitor the STOP program, and ensure that all personnel are fully
functional on the use of cards and reporting issues.
 Ensure that all crewmembers are aware of and utilize the Permit to Work system.
 Monitor and ensure proper housekeeping practices are adhered to while on tour.
 Ensure periodic inspection and maintenance of all the drilling related equipment.
 Ensure the DROPs inspection of Derrick on the regular basis.
 Completes IADC drilling report, drilling logs, well control data sheets and other records
required by the Company and/or client.
 Performs calculations such as maximum allowable shut-in, casing burst pressure, mud
weight increase, initial and final circulating pressures, hydrostatic pressure, volume,
maximum allowable mud weight and ton miles.
 Demonstrates knowledge of well control procedures, interpret and respond to down
hole conditions.
 Locates information and data in cementing tables, hydraulics books, drilling manuals,
etc.
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3.2.4 Senior Field Engineer

RESPONSIBILITIES:
 Interpreting, executing and supervising permanent plug and abandonment and fishing
programs.
 Managing the day to day operations in permanent plug and abandonment and fishing
operations using hydraulic work over unit.
 Acting in the supervisory role in the absence of the rig supervisor in the operation
 Ensuring safety of all personnel on location
 Planning of the projects.
 Providing work direction, technical and practical support to field staff and operations.
 Prepare report on service rendered and tools used for billing
 Involve in installation, testing, adjustment, troubleshooting of Rig, wellhead and oil equipment
 Attend pre/post job meeting with client
 Assist the fishermen during fishing tools dressing and upcoming field engineers
3.2.5 Pump Operator
RESPONSIBILITIES
 Prepare the Mud Section & the Mud Pumps
 Prepare the treated pipes (1502) & all the accessories for the operation
 Prepare a detailed reports & inventory on all the equipment to use for operation
 Function & Pressure tested all the equipment/lines to be used, package same for mobilization
 Operates the Mud Pumps in all operations that involve such – well kill, circulation, packer
setting and others
 Coordinates the mixing of mud/brine
 Records all pressures that involved the pumps, volume pumped @ every given time & the rate
3.3 Reference Documents

 Job Description for Critical Safety Personnel - (JHL/E103/HSE/340)
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4.0 REQUIREMENTS FOR THE HYDRAULIC WORK-OVER OPERATIONS & PROCEDURE
 Detailed well & work-over operations program

 Equipment Specifications
 Site & Location Inspection & Preparations
 Equipment & Personnel Preparations & Certifications
 HAC
 Mobilization & Demobilization
4.1 Detailed well & work-over operations program
 Detailed work-over program as provided are studied by the Rig Manager with his/her team
ensuring that all steps are well understood
 Identify the environment based on Onshore or Offshore
 The team review the stages, identifying all the equipment needed to deliver the wells
 Any concerns (both safety & otherwise) raised by the team are referred to the GM Operations
& such are discussed with the client for proper clarification
4.2 Equipment & Tool Specifications
 Identification of the HWU capacity to be used based on string weight

 Specify the equipment based on onshore/offshore environment
 Specify the circulatory system and mud pump capacities based on the well parameters (depth,
pressure, volume, condition and other parameters)
 Specify & identify the well control equipment capacities (size/pressure rating) based on well
pressures & size of THS.
 Identify & specify grade and number of work-strings (DC, HWDP & DP) needed based on
determined depth
 Identify and specify all ancillaries w.r.t. the program
4.2.1 HWOP SPECIFICTIONS

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During workover operations, it becomes necessary at times to perform rig work, such as
fishing or others, that requires rig equipment to be operated near the designed limit. If this
limit is exceeded, then the equipment is likely to fail thus causing financial loss and delays in
the workover operations. It is common practice to review the HWOP equipment
specifications in order to operate within its capabilities and limitations.
The main components of a HWOP can be categorized as follows:
♦ HWU equipment
♦ Power Packs
♦ Mud system & Mud Pumps
♦ BOP equipment
♦ Safety Equipment
♦ Drill pipe, drill collars, HWDP & Cross-overs
♦ Ancillary – Air compressors, Generators
Important information about a HWU is the depth limitation or capacity. Every piece of
equipment has a maximum operating limit before failure occurs. In the case of the HWU depth
limitation, it is based on the load the Hydraulic Jack can sustain during operations. The limit is
calculated based on the drill pipe size (and weight) to be run, additional equipment on the drill
pipe, and the amount of over-pull which might be needed.
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4.2.1.1 Specification Data-sheet for HWOU & Casing Jack Unit
Table 1.0 – Hydraulic Jack
SPECIFICATIONS 460K RDE HWU 340K RDE HWU 600K CSG

JACK UNIT
Minimum Bore - inch 11in 11in 30in
Pull Capacity - lb 460,000 340,000 600,000
Snub Capacity - lb 220,000 150,000 N/A
Height - ft 10 10 6
Jack OD – inch 6 6 9.6
Table 2.0 Work Basket
Specifications 460K RDE HWU 340K HWU 600K CJU
Length – ft 15 12 10
Width – ft 12 12 8
Height – in 45 45 44
 
Operator Panel 
Table 3.0 Rotary
Specifications 460K RDE HWU 340K RDE HWU 600K CJU
Capacity – ft/lbs 19K @ 2500psi - 22,000 22,000

22k @ 3000psi
Driven Hydraulic Hydraulic Hydraulic
Speed 47RPM @
120GPM – 60RPM
@155 GPM
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Table 4.0 Counter-balance
Specifications 460k RDE HWU 340K RDE HWU 600K CJU
Type Dual Braden winch Dual Braden winch N/A
Cable size 3/8 in x 200ft 3/8 in x 200ft N/A
Capacity – lb 1500 1500 N/A
Main winch 5/8 in x 3klb N/A N/A

Table 5.0 Gin-Pole
Design 2-Section Steel 2-Section Steel

Tube Tube
Driven Hydraulic winch Hydraulic winch
Capacity – lb 5,000 5,000
Table 6.0 Tong Pole
Specifications 460K RDE HWU 340 RDE HWU 600K CJU
Rating – lb 4,000 minimum 4,000 minimum
Tong Arm set at 14 ft 14 ft 5ft

 
Adjustable Trolley 
Driven Hydraulic Hydraulic manual
Table 7.0 Slip Window/Access window
Length – ft 12 10 N/A
Width – ft 8 10 N/A
Height – in 45 45 N/A
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Table 8.0 Slip Window
Min. Wt. Capacity 460,000lbs N/A N/A
Inside Clearance 5ft N/A N/A
Ring Groove 11in x 5,000psi N/A N/A
Table 9.0 Work Window basket
Length – ft 12 10 10
Width – ft 10 10 8
Height – in 45 45 44
 
Ladder w/Guide 
Table 10.0 Work Window
Specifications 460K RDE HWU 340KRDE HWU 600K CJU
Minimum Capacity 460,000lbs 340,000lbs 600,000lbs
Inside Clearance 10ft 10ft 7ft
Table 11.0 Power Pack
Make CAT C-15 Volvo Penta Isuzu
Pumps Capacity 397 GPM 397 GPM 400 GPM
Hydraulic Reservoir 550-gal w/ sight 550-gal w/ sight 100-gal w/o sight

glasses glasses glasses
Remote Controls Engine throttle, fuel Engine throttle, fuel N/A

kill, Emergency kill kill, Emergency kill
Air Compressor 12- cfm air tank 12- cfm air tank N/A
Starter Air Air Air

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Exhaust System Spark arrestor Spark arrestor Spark arrestor
Pressure Gauges Main system - 2 x Main system - 2 x

5000psi 5000psi
Counter-balance – 2 x Counter-balance – 2 x
3000psi 3000psi
Main Relief – 5000psi Main Relief – 5000psi
Auxiliary System – Auxiliary System –

5000psi 5000psi
Rotary System – Rotary System –

5000psi 5000psi
4.2.1.2 Reference Documents
 460K Snubbing Unit Rig Derricks ETC Manual– Pg. 2-6

 340 K Snubbing unit RDE Manual –
4.2.1.3 Mud System & Mud Pumps
Table 12.0 Mud Pumps

 
ZB 400II – 400HP, 
6’’ Stroke length &
4’’ or 4-1/2’’
Plungers
 
Axon 
Mud Tanks 4 x 300bbls 2 x 300bbls
Flow back Tanks 3 compartments 3 compartments

(2 x 35bbls & (2 x 35bbls &
65bbls) & 65bbls) &
hydraulic driven hydraulic driven
agitators agitators
Shale –Shaker NOV Cobra NOV Cobra

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4.2.1.4 Well Control Equipment
Table 13.0 BOP & other well control units
Double – Ram Cameron UBOP Cameron N/A

BOP-11’’ x 5K
VBR & BSR
Annular BOP – Cameron Shaffer N/A

11 x 5K
BOP Control unit FKDQ600-6 (16 FKDQ600-6 (16 N/A

Bottles) Bottles)
Choke manifold – 3-1/8 x 5K 3-1/8 x 5K N/A

Auto & Manual
Trip tank 30bbls 30bbls N/A
- MGS
Height of Degasser – 12ft
Outside Diameter of Degasser – 32in
Inside Diameter of Degasser – 30in
Mud Leg Length – 5ft
Vent Length – 17ft (Adjustable)
 (Ref.: Alon Tech – QAQC As Built Dosier Mechanical)

 Guangzhou Dongsu Pet – BOP Control unit manual
4.2.1.6 Safety Equipment:
 Fire extinguishers
 fire pump & accessories
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 2 x Mobile Gas Detector, SCBAs, Eye Wash Station,
4.2.1.7 Drill Pipes & Drill Collars
4.3 Site & Location Inspection & Preparations
 Team comprising of Rig Manager/Rig Supervisor, Senior Field Engineer, HSE & the Clients
well operations representatives in alliance with the security to access and inspect the site and
candidate well on a scheduled date
 The Journey management plan is determined and specified
 The Location security situation & condition is pin-pointed
 The Environmental conditions (depth, width, length etc.) are analyzed and determine based on
onshore/offshore.
 The well-head pit or Jacket conditions are observed
 The well-head condition and parameters are determined
 Report of identified issues is made available
4.4 Equipment & Personnel Preparations & Certifications
4.4.1 Personnel Basic Certifications & Trainings
♦ IWCF/IADC ♦ Basic Fire Fighting
♦ Basic First Aid ♦ Bosiet/Huet
♦ PTW ♦ Authorized Gas Tester Training
♦ Confined Space Training ♦ DROPS
♦ PIC and others ♦ HSE Induction

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All personnel are taking through some of these specific trainings and certification based on work
criteria.
Well Control (IWCF) – Rig Manager & Rig Supervisor – Level 4; Driller/Jack Operators, SFE – Level 3
NB: All Personnel undergo a comprehensive HSE Induction
4.4.2 Reference Documents
 Joeny Training Matrix
4.4.3 Equipment Preparations & Certifications
All the Equipment are well selected, prepared and necessary certifications carried out
♦ Lifting certifications (NDT) are carried out on all lifting pad-eyes or points
♦ All Pressurized or likely pressurized equipment PRV & Gauges are certified
♦ All systems pressure gauges, Load Moment Indicator (LMI) are calibrated and certified
♦ Check that all Equipment with likelihood of producing spark are equipped w/ functional
Spark Arrestor
♦ Check & ensure all Lifting Gears (Slings, shackles, lifting bar, cranes, forklift etc.) are
certified
♦ Check & ensure that all electrical system that will be around Zone 0 & 1 are Ex-Proof
4.4.3.1 BOP & BOP Control Unit/Choke Manifold Maintenance & Pressure Testing
Prior to mobilization, the BOP, Choke manifold & their control units are maintained, function &
pressure tested
4.4.3.1.1 Equipment & Tools Requirements
♦ Double Ram BOP ♦ Accumulator Unit/BOP Control unit
♦ Crane & Forklift ♦ Annular BOP + Mud cross

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♦ Driller’s/Auxiliary Control Panel w/hose ♦ Test Stump
♦ 1’’ Fire Resistant Hoses (Minimum – 3 pairs) ♦ BOP Skids
♦ 3/4’’ Fire Resistant Hoses (Min. – 1 pair) ♦ Studs & Nuts
♦ Air compressor & air pressure hoses ♦ Ring Gaskets
♦ Hammer wrenches – Pneumatic/manual ♦ other hand-tools
♦ Manual Gate Valves – 3-1/8, 2-1/16 & 4-1/16 ♦ Test Pump
♦ Brass & Steel Hammers (Long & Short) ♦ Chart recorder
♦ HCR & Check valves ♦ Nitrogen bottles
♦ Nitrogen Gauge (Gig) ♦ Choke manifold
♦ Auxiliary control panel ♦ Choke remote control panel
4.4.3.1.2 Personnel Requirements
♦ Experience & well control certified Rig Supervisor
♦ Certified & Experience Crane operator ♦ PIC & Banksman
♦ Experience SFE & Driller ♦ Certified scaffolder
♦ Certified & experience Fork-lift operator ♦ Experience Mechanic
♦ Deck Crews
4.4.3.1.3 Preparatory Operations/Activities
♦ Ensure the BOP capacity is of the anticipated surface pressure or RWP of the well-
head (which is greater)
♦ Ensure all the equipment COC/COS is valid as per OEM

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♦ Ensure the minimum re-kits (SCE) are available & well preserved in a cool environment
(Ref: Safety Critical Equipment Inventory)
♦ Ensure the test stump thread is properly checked
♦ Check & ensure all the flanges groove are in good condition
♦ Ensure all Ring Gaskets for the operations are available (Ref: SCE Inventory)
♦ Check & ensure all the studs & nuts thread are in good condition
♦ Ensure the all valves are lubricated & easily operated
♦ Ensure all the certifications are valid – Pressure gauges, PRVs, Valves, Lifting etc.
♦ Ensure all electrical powered equipment is earthed
♦ Check & ensure all the BOP Hoses are fire resistant
♦ Check all the bottles pre-charged pressure (Ref: PMS Document) 1000psi +/- 100psi
♦ Ensure no leakage in the control unit both internal or external
♦ Check & ensure gear oil is in electrical pump
♦ Use the transparent hydraulic indicator to check the level
♦ Prepare all Permits – PTW, lifting & others
4.4.3.1.4 BOP & Control Unit Maintenance
♦ The certified crane operator N/U the Double Ram BOP on the test stump & the crew
M/U same
♦ The SFE & team prepares the hoses & connect to the BOPs – Annular & Double-Ram
♦ Charge up the BOP Control unit & regulate the Manifold pressure to zero.
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♦ B/O the Bonnet studs & open the bonnet as Manifold pressure is regulated to about 150
– 450psi.
♦ Remove the Ram blocks with lifting studs, clean the entire system with water &
detergent then with water only. Remove & change all the seals on both the bonnets and
the blocks after lubricating the system.
♦ Install back the correct Ram blocks & close the bonnets then tightened the studs’ w.r.t.
OEM
♦ B/O the Annular BOP cover, the remove the element & clean the system
♦ lubricate and Change the element w.r.t OEM then close same & M/U
♦ BOP control unit & the BOP maintenance are properly carried out as per PMS
(Ref: PMS (JHL/PMS/001/E))
4.4.3.1.5 Draw-Down Test & BOP Pressure Testing
Immediately after the systems are completely maintained & function tested. The equipment is
completely stacked & M/U on the test stump & the above tests are carried out as per BOP
Test procedure manual.
4.4.3.1.6 Choke Manifold & Choke Remote Control unit
♦ The Remote control unit is connected and tested ok
♦ The Air compressor is connected to be used in the operations
♦ The choke manifold system valves are opened and flushed with water
♦ The valves are well lubricated with hard and soft grease then manually actuated to
open and close
♦ The valves are pressure tested with regards to Blow-out Preventer Test Procedure
♦ The Manual & Auto are pressure tested as well w.r.t. Test procedures
COMPANY: Doc. No:
LEGACY 01
4.4.3.1.7 Reference Documents
♦ PMS Document (PMS (JHL/PMS/001/E))
♦ Blow-out Preventer Test Procedure (JHL/E103/HWU368)

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4.4.3.1.8 Job Hazard Analysis
Task Name: BOP & CHOKE MANIFOLD Team Date:

Composition:
Sup., SFE, Driller,
Crane Opt,
HSE/AGT, Certified
Scaffolder, crew-
men
Description of Hazard: Potential Who or Sev Likeli Risk Control Recovery Action
Task Incident What is at erit hood Measures Measures Partys
Risk y
Lifting of Lifting gears failing Personnel/ H L H Ensure proper First-Aid Sup., SFE,
Equipment & load falling Equipment equipment/tool Driller, Pump
s checks; Stay Opt, HSE,
clear Crane Opt &
others
-do- Drop objects Personnel H L H Ensure proper First-Aid DROPS focal
check for loose person, HSE,
items lifting crew,
Sup.
-do- Pitch-point Personnel H L H Avoid pitch First-Aid Sup., lifting
point area crew, crew-
men
-do- Equipment Personnel/ H L H Proper use of First-Aid Sup., SFE,
swinging Equipment tag-line lifting crew,
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crew-men,
HSE
Hammering of Flying particles Personnel H L H Use of eye- Eye-wash, Driller, SFE,
equipment glass First-Aid Crew-men
-do- Hammer slipping Personnel/ H M H Use of tag-line First-Aid Driller, SFE,
out Tool & stay clear Crew-men
-do- Spark resulting to Personnel/ H L H Use of brass Fire-pump, Sup., Driller,
fire Equipment hammer First- SFE, HSE,
Aid/MEDEVA Crew-men
C,
Pressure Pressure Personnel H L H Walk the lines, First-Aid, Sup., Driller,
testing exiting/escaping Confirm w/go- MEDEVAC SFE, Pump
no-go, opt. & HSE
barricade/sign
post & use
continuous
restraint
Work at height Falling from height Personnel H L H Proper use of First-Aid, Sup., Driller,
body harness; MEDEVAC SFE, Crew-
follow wok at men, certified
height plan & scaffolder &
scaffolding HSE
COMPANY: Doc. No:
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Fig 6. MGS Fig 7. Choke-Manifold Fig 8. Annular BOP

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4.4.3.2 Maintenance & Preparations of the HWU
♦ Hydraulic Jack ♦ Rotary
♦ Work-Basket ♦ Work window
♦ Access window ♦ Work basket Cradle
♦ Telescoping winch/Gin-pole ♦ Counter-Balance winch
♦ Main-winch ♦ Driller’s operating console
♦ Counter-Balance console ♦ Tong pole
♦ Power Tong ♦ Tong lifting cylinder
♦ Traveler slip ♦ Stationary slip
♦ Floor to work window ladder, Access window to work basket ladder & emergency ladder
(Floor to Work basket)
♦ 4 x Dead-Weight Anchor/Anchor Block ♦ 2 x Hydraulic Power Packs
♦ 3 x 2’’ Hydraulic Jack HP hoses ♦ Rotary Cooling System
♦ Escape line ♦ Hydraulic hoses
♦ lay-down winch & Pipe Racks ♦ Landing joint
♦ Rig Diesel Tank w/Dispensable meter & drain pad & Power Pack diesel tank
♦ Air compressor ♦ Crane & Fork-lift
♦ Proper Inserts for slips & tong, dies jaws, handling tools, manual slip, short brass
hammer tool boxes (work-basket & work window), mat at work- basket, Ex-proof
lighting system etc.
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♦ Escape line
♦ Rig supervisor ♦ Driller, Assistant Driller & SFE
♦ Certify crane & forklift operators ♦ Certify banksman & PIC
♦ Tong operator ♦ Mechanic & Electrician
♦ Crew-men/Deck-hands
♦ Ensure all permits are performed & granted – PTW, Work-at-Height etc.
♦ Check that all equipment have no loose items on them
♦ Prepare & check that the lifting gears are ok & with valid certification
♦ Check & ensure the Hydraulic Jack is raised & attached to its basket
♦ Check & Ensure all the Baskets Ex-proof lights are fixed
♦ Ensure the stationary slip is RU on the Hydraulic Jack base & tie-down same
♦ Check & ensure hydraulic jack guy-lines are M/U, secured & slack-down
♦ Check & ensure the scaffold top does not obstruct the RU
♦ Check the Crane condition
♦ Check that Access is M/U on Work window
♦ Check & ensure work-basket is rigged up on cradle
♦ Check & ensure the counter-balance winch is M/U to Gin-pole
♦ Check & ensure Gin-pole base is M/U on Jack Base

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♦ Position crane & swing to ensure that no obstruction
♦ Check the hydraulic hoses condition
♦ Check Power Pack condition – hydraulic oil level, engine oil, radiator etc.
♦ Check & ensure Signal Light is on Gin-pole top
♦ Check & ensure the Tong cylinder is rigged up on tong pole
♦ Ensure that all the studs, bolts & nuts needed for RU are available & placed in there
boxes or baskets
♦ Check that Harness is available
♦ Ensure the Power Pack Diesel is filled (PTW – Hot-work)
♦ Check, ensure & confirm that the right certified FOSV w/cross-overs are on the work
basket well prepared w/the key
♦ Check that minimum of 2 Tag-lines are available
♦ Check & ensure that all electric cables are properly arranged without damage
♦ Ensure all Electrical Powered system or electrical on it are earthed
♦ Observe JHA
♦ Provide all the relevant operations procedure
4.4.3.2.4 HWU Maintenance
Prior to mobilization for any job the system is properly maintained w.r.t. to PMS & then rigged
up to function test & pull test. On rigged up any other unidentified issue is identified then
closed out.
Ref: PMS Document No. : JHL/PMS/001/E
4.4.3.2.5 HWU Rig Up Procedure

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♦ Position crane for rig up
♦ P/U & R/U work-window & Access window on mud-cross & M/U same
♦ Remove the Scaffold & R/U the ladder from floor to work window
♦ P/U & R/U Hydraulic Jack w/Rotary & M/U same then turn up the Gin-pole base
♦ Position all the Dead-weight Anchor & secure the hydraulic jack
♦ P/U & R/U the 3 x 2’’ Hydraulic Hoses on the Hydraulic Jack
♦ P/U & R/U the Work basket + Cradle on the Hydraulic Jack then M/U same
♦ P/U & R/U the Ladder from Access window to Work basket
♦ P/U & M/U the Telescoping winch/gin-pole & secure same
♦ P/U & M/U the Tong Pole w/cylinder
♦ R/U & M/U the Traveler slip
♦ P/U & M/U the Power tong on Tong Cylinder
♦ P/U & R/U emergency ladder from floor to work basket
♦ Connect all hydraulic hoses from Power to the unit
♦ Connect Power Pack diesel tank to Power Pack
♦ R/U & connect the Rotary cooling system
♦ Prepare & arrange the Pipe racks then LU the Lay-down winch to work basket
♦ Switch on the air compressor & power up the Power Pack then function test same
♦ Perform DROPS survey using internal focal person
♦ Function test the entire system & M/U escape line to safe area
♦ P/U & M/U pull test joint then perform pull test
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♦ After the system is accepted as tested then the equipment is rigged down
4.4.3.2.6 HWU Rig-Down Procedure
Prior to rig-down, the hand-tools are all provided and all permits prepared. Observed JHA
♦ B/O & L/D Test joint
♦ Clear the deck area & disconnect the lay-down winch
♦ Bleed off the Accumulator unit & disconnect all the hoses then package
♦ Re-position crane
♦ Scope down the Gin-pole, R/D the traveler slip & thereafter the power tong
♦ Run-in the Hydraulic Jack & seat on its base
♦ Shut-off the Power Pack & disconnect/package the hydraulic hoses
♦ R/D the Gin-pole & thereafter, R/D the Tong pole
♦ R/D Emergency ladder & the work basket ladder
♦ Disconnect & R/D the work-basket with Cradle
♦ Hook up the Jack, disconnect all the Dead anchor lines & R/D same
♦ Disconnect & R/D Floor to work window ladder
♦ Disconnect & R/D the work window w/slip window then disconnect both & package
♦ N/D the Annular BOP & the Double-Ram type BOP then same on different skids
♦ Preventive Maintenance System - JHL/PMS/001/E
♦ DROPS Procedure – HSE-TOS-SMP-SOP-014

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4.4.3.2.8 Job Hazard Analysis

Task Name: RU HWU Team Date:
Composition:
Sup., SFE, Driller,
Crane Opt,
HSE/AGT, Certified
Scaffolder, crew-
men
Task Incident What is at erit hood Measures Measures Partys
Risk y
Equipment & load falling Equipment equipment/tool Driller, Pump
s checks; Stay Opt, HSE,
clear Crane Opt &
others
-do- Drop objects Personnel H L H Ensure proper First-Aid DROPS focal
check for loose person, HSE,
items lifting crew,
Sup.
men
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crew-men,
HSE
Hammering of Flying particles Personnel H L H Use of eye- Eye-wash, Driller, SFE,
equipment glass First-Aid Crew-men
-do- Hammer slipping Personnel/ H M H Use of tag-line First-Aid Driller, SFE,
out Tool & stay clear Crew-men
-do- Spark resulting to Personnel/ H L H Use of brass Fire-pump, Sup., Driller,
fire Equipment hammer First- SFE, HSE,
Aid/MEDEVA Crew-men
C,
Work at height Falling from height Personnel H L H Proper use of First-Aid, Sup., Driller,
body harness; MEDEVAC SFE, Crew-
scaffolding HSE
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Fig 9. 460K RDE HWU

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4.4.3.3 Maintenance & Preparations of Mud Pumps & Accessories
Prior to mobilization to location for any job, the mud system are maintained, tested & packaged
♦ Mud Pumps ♦ Centrifugal Pumps
♦ Treated Pipes – 1502 Chick-sans, loops, swivels etc.
♦ Low torque valves ♦ LP & HP manifolds
♦ Flow-back tank ♦ Mud Tanks
♦ Continuous restraint ♦ Pressure gauges & Barrel Counter
♦ Chart recorder ♦ Air compressor
♦ Go-No-Go ♦ Hand-tools: Hammers & others
♦ Pumping Dog-house
♦ Experience & certified Rig Supervisor
♦ SFE, Pump Operator/Assistant ♦ Mechanic & Electrician
♦ Crew-men ♦ Crane/Forklift Operators

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♦ Ensure all certifications are valid
♦ Ensure that water is made available
♦ Ensure the Pressure gauges & the Barrel counter are properly & visibly installed
♦ Ensure the mud pump is re-filled with diesel if empty – (PTW – Hot-work)
♦ Ensure all permits are done
♦ Ensure all treated pipes, valves, kill manifold & gauges have valid certifications
♦ Ensure all valves can easily open & close
♦ Ensure all electrical powered system or electricals are earthed
♦ Identify the pump capacity ensuring it can subdue the anticipated surface pressures
♦ Ensure the valves are well greased
♦ Observe JHA & document same
4.4.3.3.4 RU Mud Pumps & its Accessories
♦ Maintain the Pumps, treated pipes, valves & tanks as per their PMS.
♦ The tanks must be properly cleaned & all sludge removed
♦ Inter-loop the mud pumps using the treated pipes & rig up same
♦ RU to perform a closed circuit circulation & wipe check with continuous restraint
♦ On testing the system if issues are observed such will be rectified before mobilizing to location
♦ Pressure test the Pumps one after another 250 – 350 psi for 10mins & RWP for 15mins then
bleed off. System must be chart recorded
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♦ If leaks are observed, bleed off and close out such before continuing the test & achieve the
result
♦ On accepting the equipment based on pre-mobbing, the equipment is rigged down.
4.4.3.3.5 R/D Mud Pumps & its Line up
♦ The pressured line is bled-off & confirmed
♦ Permits are prepared & JHA observed
♦ The continuous restraint are removed
♦ All the treated pipes are disconnected with the low-torque valves & packaged in the store
♦ The check valves & other accessories are disconnected and packaged
♦ All the LP & HP hoses are disconnected and packaged
♦ The pumps are packaged for movement
♦ Preventive Maintenance System- (Ref: PMS Doc. JHL/PMS/001/E)

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Task Name: Mud Pumps & Accessories Team Composition: Date:

Rig Supervisor,
Driller, SFE,Pump
Opt/Assist, HSE,
Description of Hazard: Who or what is Seve Likelih Risk Control Recovery Action Party
Task Potential at risk rity ood Measures Measures
Incident
Lifting of Overhead Personnel/ H L H Certify First-Aid/ Rig Sup.,
Equipment lift/falling object Equipment equipment & Medevac Crane Opt,
operator SFE ,Pump opt
& Deck hands
-do- Pitch point Personnel H L H Avoid pitch First-Aid Deck-hands,
point area Pump opt
Crane Opt
Drop Objects Personnel/ H L H Stay clear of First-Aid. Pump
-do- Equipment crane radius Medevac Opt/assist.,
SFE & Deck-
hands
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Work at Potential fall Personnel H L H Rails covered First-Aid/ SFE, Pump

Height on mud the area & Medevac Opt/Assist &
tanks correct PPEs Deck Hands
Moving Item Hitting personnel Personnel H L H Using tag-line & First-Aid, SFE, Driller,
watchful Medevac Pump
Opt/assist,
Deck hands
Pressure Escape pressure Personnel H L H Use Go-No-Go; First-Aid. Sup., Pump
testing from treated Valid Medevac opt, Deck
pipes/hose certification of hands, SFE
the treated
pipes
Pressure hoses Personnel H L H Use continuous First-Aid/ Pump
flinging restraint. Medevac opt/Assist,
-do Visually inspect Deck hands
the hoses SFE & Sup.
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Figure 10 Axon Mud Pump Figure 11. Mud Tanks Figure 12 Flow-Back Tank
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4.3.4 Tank Cleaning Procedure
♦ Mud Tanks & Flow-Back Tank ♦ Trip tank
♦ Gas Tester ♦ Hand-tools
♦ Jet-washing machine
♦ Authorized Gas Tester ♦ Watch-man
♦ Authorized entrant ♦ Rescue team
♦ HSE ♦ Entry Supervisor
♦ Pump Operator & Assistant ♦ Mechanic/Electrician
 Ensure all the man-hole are properly opened for ventilation

 Ensure all the PPEs & tools needed are provided & easily reached
 Ensure proper communication
 Ensure proper illumination
 Ensure proper fluid content is removed as practicable as possible
 Ensure the atmosphere of the area & the tanks compartments are properly gas tested
 Ensure proper isolation of the agitator in the mixing tank
 Ensure the entry is done in the morning hours
 Prepare & fill up the confine space entry checklist
 Prepare the PTW & a comprehensive Rescue plan
 Observe JHA
4.4.3.4.4 Tank Cleaning

COMPANY: Doc. No:
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 The Mud tanks man-holes cover are completely removed & opened then left for hours to allow
for proper ventilation
 The drain valve is opened to properly remove the fluid content
 Flush the mud tank with Jet washing machine from out-side
 Allow the system to drain properly
 The Authorized gas tester does gas test the entire system before authorized entry & at intervals
 The Authorized entrants which is minimum of 2 have access to the tanks removing the sludge
if any & do communicate to the watchman
 After removing the entire sludge then the system is properly flushed
and allow to dry
 The system man-holes are then covered
 The permits are closed
 Confined Space Entry Procedure manual – HSE-CSE – STD - 002

COMPANY: Doc. No:
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Task Name: TANK CLEANING Team Composition: Date:

Rig Supervisor,
Pump Opt/Assist,
HSE, Deck hands
Incident
Lifting of Overhead Personnel/ H L H Certify First-Aid/ Entry Sup.,

Gratings lift/falling object Equipment equipment & Medevac Crane Opt,
operator Pump opt &
Deck hands
point area Crane Opt &
Pump Assist
Personnel/ Stay clear of First-Aid/ Deck-hands,
-do- Drop Objects Equipment H L H lifted Medevac Pump
load/radius of Opt./Assist
lifting
equipment
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Work at Potential fall Personnel H L H Rails covered First-Aid/ Pump

Height on mud the area & Medevac Opt/Assist &
tanks correct PPEs Deck Hands
Moving Item Hitting personnel Personnel H L H Using tag-line & First-Aid, Pump
watchful Medevac Opt/assist,
Deck hands
Cleaning Suffocation due Personnel H L H Perform proper First- Gas tester,

inside tank to insufficient gas testing; Aid/SCBA/ HSE, Entry
oxygen Open man- Medevac Sup.,
holes & Use of Authorized
Proper PPEs entrant, watch-
man, rescue
team
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Personnel H L H First-Aid/ Authorized

-do- Slip & Fall Use of Proper Medevac entrant, watch-
PPEs & be man, rescue
more team, entry
careful/watchful Sup.
Ensure area is First-Aid/ Authorized
-do- Trapping Personnel H L H cleared & open Medevac entrant,
man-hole watchman,
entry Sup.,
HSE, Rescue
team
Ensure entrant Authorized
L H having break at First-Aid/ entrant,
-do- Fatigue Personnel H intervals Medevac watchman,
Entry Sup.,
Rescue team,
HSE
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4.5 Hazard Area Classifications
The HAC is prepared with the site inspection report and with this the mobilization is drafted
4.6 Mobilization & De-mobilization
♦ The mobilization plan is drafted with respect to the HAC.
♦ The spotting of the equipment on the location is what aid in planning the movement and
decision of the process of moving the items.
♦ Proper JHA is performed with all the team involved (Truck drivers, assist, Lifting crew,
PIC, HSE, Rig Supervisor, SFE, Security & others)
♦ The Journey Management Plan must be followed. (Ref: JOENY JOURNEY

MANAGEMENT PLAN/PROCEDURE HSE-03-018)
♦ DROPS Focal point personnel takes survey of all the equipment before lifting
♦ The Checklist is maintained and followed by the Senior Field Engineer with his team
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5.0 PROCCESS
5.1 PRE-MOBILIZATION
♦ Ensure availability of equipment (Marine spread, HWU and its auxiliary equipment)
♦ Ensure all equipment are identified, maintained and packaged with the comprehensive
checklist
♦ Ensure all 3rd Party Inspections are carried out and valid
♦ Ensure personnel certifications are up to date
♦ Ensure Work program is well reviewed and understood
♦ Ensure site assessment and all outstanding issues closed out
♦ Ensure Logistics and journey management processes are in place
5.2 MOBILIZATION – (Daylight Operation only)

5.2.1 Personnel, Equipment & Tools Required:
♦ Certified Cranes & Forklift at both points of loading & unloading
♦ Certified Lifting Accessories – Slings, Shackles, Tag-lines and others
♦ Pre-mobilized Trucks are made Available
♦ Provision of Barges – Marine Spreads (Offshore)
♦ HAC must be with Rig Supervisor at Location end
♦ Certified Crane & Forklift Operators
♦ Personnel In-Charge (PIC)
♦ Banksmen/Crane-mates
♦ Rig Supervisors
♦ HSE officers
♦ Barge Master (Offshore)
♦ Senior Field Engineer/Field Engineer must be with the Checklist
♦ Welders Positioned on Barge to secure equipment
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♦ Crew made available at both ends

5.2.2 Preparatory Operations/Activities
♦ Load-out Plan is provided by the Rig Manager/Rig Supervisor
♦ The Loads are identified
♦ Lifting Plan is Prepared & Provided
♦ The Journey Management Plan is provided & discussed
♦ Check & ensure all the barges are available & ready
♦ JHA/JSA is carried out with proper safety induction
5.2.3 EQUIPMENT LOADING & OFF-LOADING
♦ DROPS survey is carried-out to every equipment to be lifted before loading
♦ Equipment are loaded & secured
♦ Equipment are moved in convoy
♦ Ensure the Journey prescribed route and security protocol are followed
♦ At the Location, ensure work permit is obtained
♦ Equipment are offloaded & positioned at respective spots based on HAC (Onshore)
♦ Equipment are off-loaded & spotted on barges/marine spreads (offshore)
♦ Equipment are secured on barges by welder

♦ JOENY JOURNEY MANAGEMENT PLAN/PROCEDURE HSE-03-018
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5.3 JOB HAZARD ANALYSIS
TASK NAME: Mobilization TEAM COMPOSITION: HWO supv., crew DATE:

leader,
DESCRIPTI HAZARD: WHO
forklift/craneSE LIK crewmen,
RI CONTROL
barge-mastersRECOVERY ACTION
operator,
ON OF POTENTIAL WHAT
OR VE ELI SK MEASURES MEASURES PARTY
TASK INCIDENT AT
IS RISK RI HOO
TY D
Lifting Crane Personnel H L H Lifting First aid Sup., Barge-
forklift
boom, forks, /equipmen should
equipmentbe treatment, Crane
masteropt,
lifting t. certified
tested, and MEDEVA Forklift opt,
shackles,
eyes, belts Color-coded. C. Crewmen.
and slings observe ratings
failure. on
Shackles,
-do- Incorre lifting Personnel H L H Use taglines First aid Sup., crewmen
proced /equipmen slings and treatment,
ct and & lifting crew
ure t. SWL signs. MEDEVA
ensure
C.
Untrained Personnel/ H L H proper
Use only First aid Sup., HSE,
personnel Equipment/ and
planning
trained treatment, Crewmen
Reputation personnel
certified MEDEVA
Vehicular Road accident Personnel H L H Ensure speed C
First aid Truck Drivers,
Movement /equipmen Not
limitexceeded Treatment. Vehicle Drivers
t Follo Logistics, Sup.,
Follow Journey
Mgt. HSE
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LEGACY 01
-do- Load falling off Personnel/ H L H Ensure load Fir Truck

or drops Equipment secured stA Driver/mate,
Drops survey id Sup., Logistics
-do- Damaging Personnel/ H L H Follow Journey Fir Logistics, Truck

Power lines Equipment Mgt st- Drivers, HSE,
causing shock Aid Sup.
,
Me
de
vac
COMPANY: Doc. No:
LEGACY 01
6.0 OPERATIONAL PROCEDURES
6.1 MUD MIXING Procedure
6.1.1 Equipment & Tools Requirement
 Mud Pumps
 Mud Tanks
 Flow-back Tanks
 Pumping manifold
 Filtration unit
 4-in LP Hoses
 Air compressor
 Crane/Forklift & lifting gears
 Eye-wash station & Mud balance
 P & ID
 Hand-Tools
6.1.2 Personnel Requirements
 Rig Supervisor
 Mud Engineer
 Pump Operator & Assistant
 Mechanic & Electrician
 Filtration Team
 Deck Crew
 HSE
COMPANY: Doc. No:
LEGACY 01
 Ensure the water is well filtered

 Ensure Chemicals are provided
 Ensure the tanks are clean
 Ensure all the connections are well wipe-checked
 Ensure no leakage
 Ensure the agitators are functional
 Ensure all System are earthed due to electrical power
 Ensure the eye-wash station is always ready
 Ensure all hand-tools are made available
 Ensure the MSDS is visible & duly followed
 Observe JHA
6.1.4 Mud Mixing
Prior to mud mixing, the correct PPEs must be worn & the agitator switched on even as the
Mud engineer provide the details of the mixing with regards to weight as calculated.
 The chemicals are mixed in the flow-back tank in proper supervision of the Mud Engineer
 The properly mixed chemicals are circulated in closed circuit system & is made up to required
volume
 As the weight and volume needed is achieved, the mud (brine) is circulated for proper mixing
 The mud is then passed thru Filtration unit for proper filtering of any cakes
 On achieving proper mixing & filtering, the fluid is kept in circulation awaiting well kill
COMPANY: Doc. No:
LEGACY 01
6.1.5 Job Hazard Analysis
Task Name: Mud Mixing Team Composition: Date:

Rig Supervisor, Mud
Engr.,Pump
Opt/Assist, HSE,
Description of Hazard: Who or what is Seve Likelih Risk Control Recover Action Party
Task Potential at risk rity ood Measures y
Incident Measure
s
Lifting of Overhead Personnel/ H L H Certify equipment First-Aid/ Rig Sup., Crane
Chemicals lift/falling object Equipment & operator Medevac Opt, Mud
Engr.,Pump opt
& Deck hands
-do- Pitch point Personnel H L H Avoid pitch point First-Aid Deck-hands,
area Mud Engr.,
Crane Opt
Mixing of Slip & Fall Personnel H L H Avoid spill & use First-Aid Mud Engr.,
chemicals correct PPEs Pump Assist &
Deck Hands
-do- Chemicals Personnel H M H Use of goggles wash, Mud Engr.,
splashing on the First-Aid Pump
eyes Opt/Assist &
Deck Hands
Work at Potential fall Personnel H L H Rails covered the First-Aid/ Mud Engr.,
Height area & correct Medevac Pump
PPEs
COMPANY: Doc. No:
LEGACY 01
Opt/Assist &
Deck Hands
Moving Item Hitting personnel Personnel H L H Using tag-line & First-Aid, Mud Engr.,
Opt/assist, Deck
hands
Agitator Escape pressure Personnel H L H Visually inspect First-Aid. Mud Engr.,
rotating from hydraulic hoses Medevac Sup., Pump opt,
hose/connection Deck hands
COMPANY: Doc. No:
LEGACY 01
6.2 WELL KILL OPERATIONS PROCEDURE
Prior to well kill operations, the well-head & the Slick-line teams carried out their jobs as
per work program
6.2.1 Equipment & Tools Requirement
♦ Mud Pumps
♦ Centrifugal Pumps
♦ Mud Tanks
♦ Flow-Back tank (s)
♦ Pumping/Low Pressure Manifold
♦ High Pressure Manifold
♦ Pumping Dog-house
♦ Crane & Fork-lift
♦ 2-in treated Pipes (1502 Chick-sans), Plug-type valves, loops etc.
♦ 4-in Low Pressure Hoses (Make available quantity required)
♦ 2-in High Pressure Hoses of needed quantity
♦ Mud Gas Separator
♦ Air Compressor
♦ Pipes for Flare-pit
♦ Pressure Gauges
♦ Eye-wash Station
♦ Piping & Instrumentations Diagram/Schematics
♦ Brass-hammers, wipe-check (continuous restraint), Grease & grease-gun, Go-No-Go,
Barrel Counters, hand-tools and others

COMPANY: Doc. No:
LEGACY 01
♦ Well control certified Rig Supervisors, SFE & Driller

♦ Experience Pump Operator & Assistant
♦ HSE officers & Gas Tester
♦ Certified Crane & Forklift Operators
♦ Crew-men
♦ Mud Engineer
♦ Effluent Barge or Tank Personnel
♦ Clients had to dismantle the flow-line from the well

♦ All Permits to work must be prepared and duly followed
♦ Lifting Plan is prepared
♦ Ensure the availability of the TPW
♦ Ensure BOP Test Procedures is made available
♦ Ensure the area around the pit is gas tested at intervals
♦ Ensure only brass hammer is used
♦ Ensure the Barrel counter is in good condition
♦ Ensure all Electrical Powered equipment & all system with electrical appliance must be
earthed
♦ Ensure all pressure gauges are certified
♦ Use the P & ID
♦ Observe JHA
6.2.4 Well Killing
♦ Line up the Pumping lines from Pump to XMT as per P & ID

♦ MU pressure gauges on the tubing & annulus then confirm the SICP & SITP
♦ L/U thru choke manifold to MGS from the well to Effluent tank/barge
♦ Pressure test & confirm the surface lines as per section 4.4.3.3.4
♦ Pressure test the Choke manifold as per BOP Test procedures
COMPANY: Doc. No:
LEGACY 01
♦ Bled-down the Gas thru MGS or other-wise to flare pit as planned or instructed by
Client
♦ Perform well kill as per work program monitoring the volume and pressure
(Ref: Well Control Manual: JHL/E103/HWU364) Pg. 34-58)
♦ Flow-check as per program & if confirmed ok.
♦ Well-head team install BPV
NB: The Flow-Back Tank is the Active tank with 3-Compartments and it’s well visibly
calibrated. It is also used for the mud system monitoring for Stripping operations.
During circulation mud is close-circulated within the system (Mud is pumped from one
compartment & received in another.
 Well Control Plan/Procedures Manual : JHL/E103/HWU364 Pg. 34 - 58
 Blow-out Preventers Test Procedures : JHL/E103/HWU368 Pg. 6 – 8
 Temporary Pipe-Work Procedures & Register : JHL/E103/TPW36

COMPANY: Doc. No:
LEGACY 01
Task Name: Well kill Operations Team Composition: Date:

Rig Supervisor, Mud
Engr.,Pump
Opt/Assist, HSE,
Incident
Lifting of Overhead Personnel/ H L H Certify First-Aid/ Rig Sup.,

Equipment lift/falling object Equipment equipment & Medevac Crane Opt,
operator Mud
Engr.,Pump opt
& Deck hands
point area Mud Engr.,
Crane Opt
Monitoring of Chemicals Personnel H M H Use of goggles wash, Mud Engr.,
mud in active splashing on the First-Aid Pump
tank eyes Opt/Assist &
Deck Hands
COMPANY: Doc. No:
LEGACY 01
Work at Potential fall Personnel H L H Rails covered First-Aid/ Mud Engr.,

Height on mud the area & Medevac Pump
tanks correct PPEs Opt/Assist &
Deck Hands
Moving Item Hitting personnel Personnel H L H Using tag-line & First-Aid, Mud Engr.,
Opt/assist,
Deck hands
Pressure Escape pressure Personnel H L H Use Go-No-Go; First-Aid. Mud Engr.,
testing & from treated Valid Medevac Sup., Pump
bleeding down pipes/hose certification of opt, Deck
the gas from the treated hands, effluent
the well pipes tank team
Bleeding off Pressure hoses Personnel H L H Use continuous First-Aid/ Pump

pressure flinging restraint. Medevac opt/Assist,
Visually inspect Deck hands
the hoses SFE & Sup.
Opening of Presence of Personnel/ H L H Use of Fire Pump; Rig Sup., SFE,
well hydrocarbon Equipment calibrated First-Aid & Well-head team
leading to fire gauges; Gas Medevac & Pump opt
testing & with deck
ensure use of hands
brass hammer
COMPANY: Doc. No:
LEGACY 01
6.3 NIPPLE UP BOP & LINE UP CHOKE MANIFOLD OPERATIONS PROCEDURE
Prior to NU BOP, the Well-head team nipple-down the XMT after pumping crew disconnected
the Tubing/String kill line
6.3.1 Equipment & Tools Requirements
♦ Double Ram Type Blow-out Preventer

♦ Annular Blow-out Preventer
♦ BOP Control Unit with Fire Resistant Hoses
♦ Auxiliary/Driller’s remote control panel
♦ Choke-manifold
♦ Auto-choke panel
♦ Crane with lifting accessories
♦ Mud Pump
♦ Test Pump
♦ Chart Recorder
♦ Test joint
♦ Scaffold
♦ Brass Hammers, Hammer wrenches, Tag-lines, high pressure hoses, continuous
restraint, 1502 chick-sans and others
♦ Rig Supervisor - IWCF level 4

♦ Senior Field Engineer/Driller (Jack Operator) – IWCF level 3
♦ Pump Operator & Assistant
♦ Certified Crane & Fork-lift Operators
♦ Mechanic & Electrician
♦ Certify banksman & PIC
COMPANY: Doc. No:
LEGACY 01
♦ Well-head crew
♦ Certified HSE officer & Gas Tester
♦ Certified Scaffolder
♦ Deck Crew-men
6.3.3. Preparatory Operations/Activities
♦ Observe JHA/JSA
♦ Clear the Area around wellhead & Position Crane
♦ Check that all lifting gears are certified
♦ Check that all equipment are close to lifting equipment
♦ Check that All Pressure Gauges on the system are certified
♦ Check that the PRVs are certified as pre-set
♦ Check that Gas Tester is in place
♦ Check & confirm the Ram types & sizes
♦ Provide all Ring Gaskets for the flange sizes & pressure ratings
♦ Prepare and provide all stud & nuts needed
♦ Provide the Body Harness
♦ Prepare the scaffolding accessories
♦ Confirm the THS thread with the appropriate lifting cap
♦ Check that continuous restraints are provided
♦ Check & Ensure Go-No-Go is available
♦ Check that all choke manifold gate valves are visibly numbered & greased
♦ Ensure all the Valves can be easily operated
COMPANY: Doc. No:
LEGACY 01
6.3.4 Nipple up BOP & RU Choke Manifold
6.3.4.1 Nipple-up BOP & Test
♦ Prepare & clean the THS surface

♦ Place the appropriate ring gasket on the THS
♦ Well-head connects the SSV control line & any other control line
♦ Crane NU Double-Ram BOP & MU same then place appropriate ring gasket
♦ If height is above 5ft or not convenient RU scaffold & certify same
♦ NU Annular BOP & MU same
♦ MU trip tank return hose to mud-cross
♦ LU BOP Control unit to BOPs & connect same
♦ LU pumping lines to BOP & Choke Manifold then link up to Test Pump
♦ Walk all Pump lines & continuous restraint same
♦ Charge up the BOP control unit
♦ Function Test the BOP
♦ PU & MU Test joint
♦ FU the BOPs then flush the system to purge it from air & commence pressure testing
♦ Close & Pressure tested Annular BOP 200 – 300psi for 10mins if held then to 1500psi
for 15mins, bled off same & open
♦ Close & Pressure tested Pipe Ram BOP against SOVs 200 – 300psi for 10mins if held
then to 3000psi for 15mins, bled-off same & open
♦ B/O Test Jt. & L/D same
♦ Well-head crew retrieve the NRV & install TWCV
♦ Close & Pressure tested BSR against SOVs 200 – 300psi for 10mins if held then to
3000psi for 15mins, bled off same & open
♦ All Pressure testing are charted & the BOP test sheet is properly filled
♦ Well-head crew retrieve TWCV & install NRV
COMPANY: Doc. No:
LEGACY 01
6.3.4.2 Choke Manifold & Test
♦ Confirm the LU to choke manifold w/ P & ID & walk the line

♦ LU choke remote panel to the manifold
♦ Function test by opening & closing all Manual valves on choke manifold
♦ Function test the Manual choke by closing & opening it
♦ Pump to flush the system to purge it from air
♦ Pressure test all upstream & downstream choke manifold manual valves (SOV) to 200
– 300psi for 10mins if held then proceed to 3000psi or RWP for 15mins chart & record
same. Bled-off
♦ Close & Pressure test Auto & Manual Choke to 200 – 300psi for 10mins if confirmed ok,
then to 1000psi (See section 5.4 for test procedures).
 Blow-out Preventers Test Procedures : JHL/E103/HWU368 Pg. 6 - 8
 Work at Height Procedure Manual : JHL/E103/HSE/336

COMPANY: Doc. No:
LEGACY 01
Task Name: BOP & CHOKE MANIFOLD Team Date:

Composition:
Sup., SFE, Driller,
Crane Opt,
HSE/AGT, Certified
Scaffolder, crew-
men
Task Incident What is erit hood Measures Measures Partys
at Risk y
Lifting of Lifting gears failing Personne H L H Ensure proper First-Aid Sup., SFE,
Equipment & load falling l/Equipme equipment/tool Driller, Pump
nt s checks; Stay Opt, HSE,
clear Crane Opt &
others
-do- Drop objects Personne H L H Ensure proper First-Aid DROPS focal
l check for loose person, HSE,
items lifting crew,
Sup.
-do- Pitch-point Personne H L H Avoid pitch First-Aid Sup., lifting
l point area crew, crew-
men
COMPANY: Doc. No:
LEGACY 01
-do- Equipment swinging Personne H L H Proper use of First-Aid Sup., SFE,

l/Equipme tag-line lifting crew,
nt crew-men,
HSE
Hammering of Flying particles Personne H L H Use of eye- Eye-wash, Driller, SFE,
equipment l glass First-Aid Crew-men
-do- Hammer slipping Personne H M H Use of tag-line First-Aid Driller, SFE,
out l/Tool & stay clear Crew-men
-do- Spark resulting to Personne H L H Use of brass Fire-pump, Sup., Driller,
fire l/Equipme hammer First- SFE, HSE,
nt Aid/MEDEVA Crew-men
C,
Pressure Pressure Personne H L H Walk the lines, First-Aid, Sup., Driller,
testing exiting/escaping l Confirm w/go- MEDEVAC SFE, Pump
no-go, opt. & HSE
barricade/sign
post & use
continuous
restraint
Work at height Falling from height Personne H L H Proper use of First-Aid, Sup., Driller,
l body harness; MEDEVAC SFE, Crew-
scaffolding HSE
COMPANY: Doc. No:
LEGACY 01
6.4 RIG UP HYDRAULIC WORKOVER UNIT
♦ Hydraulic Jack ♦ Rotary

♦ Work-Basket ♦ Work window
♦ Access window ♦ Work basket Cradle
♦ Telescoping winch/Gin-pole ♦ Counter-Balance winch
♦ Main-winch ♦ Driller’s operating console
♦ Counter-Balance console ♦ Tong pole
♦ Power Tong ♦ Tong lifting cylinder
♦ Traveler slip ♦ Stationary slip
♦ Floor to work window ladder, Access window to work basket ladder & emergency ladder
(Floor to Work basket)
♦ 4 x Dead-Weight Anchor/Anchor Block ♦ 2 x Hydraulic Power Packs
♦ 3 x 2’’ Hydraulic Jack HP hoses ♦ Rotary Cooling System
♦ Escape line ♦ Hydraulic hoses
♦ lay-down winch & Pipe Racks ♦ Landing joint
♦ Rig Diesel Tank w/Dispensable meter & drain pad & Power Pack diesel tank
♦ Air compressor ♦ Crane & Fork-lift
♦ Proper Inserts for slips & tong, dies jaws, handling tools, manual slip, short brass
hammer tool boxes (work-basket & work window), mat at work- basket, Ex-proof
lighting system etc.
♦ Rig supervisor ♦ Driller, Assistant Driller & SFE

♦ Certify crane & forklift operators ♦ Certify banksman & PIC
♦ Tong operator ♦ Mechanic & Electrician
♦ Crew-men/Deck-hands
COMPANY: Doc. No:
LEGACY 01
♦ Ensure all permits are performed & granted

♦ Check that all equipment have no loose items on them
♦ Prepare & check that the lifting gears ok with valid certification
♦ Check & ensure the Hydraulic Jack is raised & attached to its basket
♦ Check & Ensure all the Baskets Ex-proof lights are fixed
♦ Ensure the stationary slip is RU on the Hydraulic Jack base & tie-down same
♦ Check & ensure hydraulic jack guy-lines are M/U, secured & slack-down
♦ Check & ensure the scaffold top does not obstruct the RU
♦ Check the Crane condition
♦ Check that Access is M/U on Work window
♦ Check & ensure work-basket is rigged up on cradle
♦ Check & ensure the counter-balance winch is M/U to Gin-pole
♦ Check & ensure Gin-pole base is M/U on Jack Base
♦ Position crane & swing to ensure that no obstruction
♦ Check the hydraulic hoses condition
♦ Check Power Pack condition – hydraulic oil level, engine oil, radiator etc.
♦ Check & ensure Signal Light is on Gin-pole top
♦ Check & ensure the Tong cylinder is rigged up on tong pole
♦ Ensure that all the studs, bolts & nuts needed for RU are available & placed in there
boxes or baskets
♦ Check that Harness is available
♦ Ensure the Power Pack Diesel tank is checked & filled, inspect diesel lines, check fluids
& vent all all hydraulic pumps
♦ Check, ensure & confirm that the right certified FOSV w/cross-overs are on the work
basket well prepared w/the key
♦ Check that minimum of 2 Tag-lines are available
♦ Check & ensure that all electric cables are properly arranged without damage
♦ Observe JHA
♦ Provide all the relevant operations procedure
COMPANY: Doc. No:
LEGACY 01
6.4.4 HWU RU
♦ P/U & R/U work-window & Access window on mud-cross & M/U same
♦ Remove the Scaffold & R/U the ladder from floor to work window
♦ P/U & R/U Hydraulic Jack w/Rotary & M/U same then turn up the Gin-pole base
♦ Position all the Dead-weight Anchor & secure the hydraulic jack
♦ P/U & R/U the 3 x 2’’ Hydraulic Hoses on the Hydraulic Jack
♦ P/U & R/U the Work basket + Cradle on the Hydraulic Jack then M/U same
♦ P/U & R/U the Ladder from Access window to Work basket
♦ P/U & M/U the Telescoping winch/gin-pole & secure same
♦ P/U & M/U the Tong Pole w/cylinder
♦ R/U & M/U the Traveler slip
♦ P/U & M/U the Power tong on Tong Cylinder
♦ P/U & R/U emergency ladder from floor to work basket
♦ Connect all hydraulic hoses from Power to the unit
♦ Connect Power Pack diesel tank to Power Pack
♦ R/U & connect the Rotary cooling system
♦ Prepare & arrange the Pipe racks then LU the Lay-down winch to work basket
♦ Switch on the air compressor & crank the power pack
♦ Perform DROPS survey
♦ Function test the entire system
♦ P/U & M/U Landing joint plus FOSV on open
♦ DROPS Procedure – HSE-TOS-SMP-SOP-014

♦ Preventive Maintenance System- (Ref: PMS Doc. JHL/PMS/001/E)
COMPANY: Doc. No:
LEGACY 01
Task Name: RU HWU Team Date:

Composition:
Sup., SFE, Driller,
Crane Opt,
HSE/AGT, Certified
Scaffolder, crew-
men
Task Incident What is erit hood Measures Measures Partys
at Risk y
clear Crane Opt &
others
items lifting crew,
Sup.
men
COMPANY: Doc. No:
LEGACY 01

nt crew-men,
HSE
C,
scaffolding HSE
COMPANY: Doc. No:
LEGACY 01
6.5 Rig-up of Mud Circulatory System
♦ Two Mud Pumps of specific RWP

♦ Centrifugal Pumps
♦ Pumping/low Pressure manifold
♦ Kill/HP Manifold
♦ Barrel counters & pressure gauges
♦ Air compressor
♦ Mud Tanks
♦ FBT
♦ Shale-shaker
♦ Mud-Gas Separator
♦ 2-in 1502 Chick-sans, loops, swivels etc.
♦ 2-in HP Hoses
♦ 4-in LP Hoses
♦ Low torque valves
♦ Stand-pipe w/Kelly hose (Formed w/1502 chick-sans or DP)
♦ Check valves
♦ Bell Nipple
♦ Brass & Steel Hammers, Grease guns, Continuous restraint, hand-tools, Go-No-Go and
others

♦ Rig Supervisor
♦ Experience Pump Operator & Assistant
♦ Mud Engineer
♦ Driller & Assistant Operator
♦ Mechanic & Electrician
♦ HSE & crew-men
6.5.3 Preparatory Activities/Operations

COMPANY: Doc. No:
LEGACY 01
♦ Ensure P & ID is available

♦ Ensure continuous restraint is provided
♦ Ensure the functional barrel counters are available
♦ Ensure the Gauges are calibrated and certified
♦ Ensure all the treated pipes are certified
♦ Ensure all low torque valves are certified
♦ Ensure all lifting points and gears are certified & valid
♦ Ensure the Pump is of the right RWP
♦ Check & ensure the mud volume needed is available
♦ Check & ensure spark arrestor & PRV pre-set/certified
♦ Observe JHA/JSA
6.5.4 Mud Pump Rig up
♦ Inter-loop both Mud Pumps w/loops & chick-sans

♦ Properly L/U to BOP & Choke manifold
♦ M/U Bell nipple then L/U to MGS – Shale shaker to FBT
♦ M/U & P/U chick-sans to form stand-pipe + Kelly hose to the work basket
♦ M/U Pumping swivel on FOSV
♦ Pressure test the stand-pipe w/ FOSV & confirm same, ok - Low pressure 200 – 300psi
for 10mins & High pressure RWP for 10minutes
 Work at Height Procedure Manual : JHL/E103/HSE/336

COMPANY: Doc. No:
LEGACY 01
Task Name: RU of Mud Circulatory System Team Date:

Composition:
Sup., SFE, Driller,
Crane Opt,
HSE/AGT, Pump
Opt, Certified
Scaffolder, crew-
men
Task Incident What is erit hood Measures Measures Parties
at Risk y
clear Crane Opt &
others
items lifting crew,
Sup.
men
nt crew-men,
HSE
COMPANY: Doc. No:
LEGACY 01

C,
Pressure Pressure Personne H L H Walk the lines, First-Aid, Sup., Driller,
testing exiting/escaping l Confirm w/go- MEDEVAC SFE, Pump
no-go, opt. & HSE
barricade/sign
post & use
continuous
restraint
scaffolding HSE
COMPANY: Doc. No:
LEGACY 01
7.0 TUBULAR HANDLING
7.1 Equipment & Tools Requirements
♦ Power Tongs – Tubing & Drill Pipe Tongs

♦ Hydraulic Power Pack, Counter-balance & Main winches
♦ Tubular – Tubing, DP, DC & HWDP
♦ Torque Gauges
♦ Pressure Gauges
♦ Elevators, Lifting nubs, Pipe wrenches & Chain tongs
♦ Hand-tools, Elevators etc.
♦ Manual, Stationary & Traveler slips
7.2 Personnel Requirements
♦ Rig Supervisor
♦ Tong Operator
♦ Jam Unit Operator
♦ Mechanic
♦ Electrician
♦ Deck crew
♦ Driller/Assist
7.3 Preparatory Activities/Operations
♦ Ensure the pressure gauges & torque wrenches are calibrated & certified
♦ Slip dies should be clean and sharp with retainers installed.
♦ Ensure appropriately sized elevators (inserts), wire rope line(s) or sling(s) should be
used when lifting tubulars.
♦ Ensure the torque ranges are determined and provided
♦ Ensure the Jam unit is functional & well protected from fluid
♦ Check & ensure the tubular threads are well doped
COMPANY: Doc. No:
LEGACY 01
♦ Ensure the torque is pre-set to the tubular type to run

♦ Ensure the tubular are certified
♦ Check & ensure the hydraulic hoses are not worn-out
♦ Ensure tubular specifications are known
♦ Ensure the lifting gears are certified
♦ Ensure the right inserts are in place
7.4 Tubular handling & Operations
Prior to tubular run, the specification data sheet should be provided & followed with the
detailed knowledge of Make-up & Break-out torques. The bundled tubulars are racked & tallied
based on operations & pre-determined depth. Some of the BHAs like the drill bit with minimal
neck is M/U manually on the floor with the drill-collars, P/U & RIH with the crane.
♦ The BHAs & heavy duty tubulars (DC & HWDP) are lifted with crane (elevators) & M/U
with drill pipe tong then RIH
♦ Some BHAs like the drill bits, scraper & others are run thru splitting of the stationary
and traveler slips
♦ The slips are used to hold & RIH the tubular
♦ The counter-balance/gin-pole with lifting caps are then used to lift the drill pipes & RIH
to pre-determined depth for any work-string jobs. Also the same process applies in
tubular being POOH & L/D.
♦ The Counter-balance P/U & L/D tubular in single joints
♦ During completions, the Jam unit is R/U & used in chart recording the torque used in
which decisions are immediately taken on either to repeat M/U or change tubing
COMPANY: Doc. No:
LEGACY 01
7.5 Job Hazard Analysis
Task Name: Tubular Handling Team Date:

Composition:
Sup., SFE, Driller,
Crane Opt, HSE,
Pump Opt, crew-
men & Tong opt
Task Incident What is at erit hood Measures Measures Parties
Risk y
Tubular & load falling Equipment equipment/tool Driller, HSE,
w/elevators s checks; Stay Crane Opt &
clear others
-do- Drop objects Personnel H L H Ensure proper First-Aid HSE, lifting
check for loose crew, Sup.
items

men
COMPANY: Doc. No:
LEGACY 01

crew-men,
HSE
Cleaning of the Slip closing on Personnel H L H Use of Lock First-Aid/ Driller, SFE,
Slips with pipe hands system on MedeVac Crew-men
in-hole Driller’s
operator’s
console
Closing slips Possible pipe Equipment/ H M H Ensure inserts Fishing Driller, SFE,
on tubular dropping in hole Well are cleaned or Crew-men
changed to
new ones
Smashing/ Equipment H L H Use of correct B/O Tubular Sup., Tong
-do- damaging the size of inserts Opt., Driller,
tubular SFE, HSE,
Crew-men
Reduce Change the Sup., Driller,
Power Tong Crushing of the Equipment H L H excessive tubing/DP SFE, Tong
M/U & B/O of tubing pressure & opt. & HSE
tubular ensure use of
right dies
Personnel/ H L H Secure the First-Aid Sup., Driller,
Equipment inserts & work SFE, Crew-
-do- Inserts dropping basket men, certified
gratings
COMPANY: Doc. No:
LEGACY 01
covered with scaffolder &

mats HSE
COMPANY: Doc. No:
LEGACY 01
8.1 UNSETTING PACKER/UNSEATING HANGER
♦ Landing joint ♦ Tubing Tong

♦ Rotary Table ♦ Hydraulic Jack unit
♦ Slips – Stationary, Traveler & ♦ Manual
♦ Lay-down winch & Counterbalance unit ♦ Lifting caps
♦ Mud Tanks ♦ Trip tank
♦ MGS ♦ BOPs w/ control unit
♦ Flare line ♦ Crane & lifting gears
♦ Flow-Back tank ♦ Hand-tools & others
♦ Rig Supervisor ♦ SFE & Driller

♦ Field engineer ♦ Tong Operator
♦ Well head team ♦ Completion team
♦ Pump Operator & Assistant ♦ HSE
♦ Mud engineer ♦ Crew-men

♦ Check & ensure all the tie-down bolts are removed
♦ Check & ensure the landing joint thread is in good condition
♦ Check & ensure the weight indicator & pressure gauges are certified
♦ Check & ensure the Tong & Slips insert sizes are in the unit
♦ Ensure the Rotary is function tested before pulling
♦ Ensure the volume & weight of mud (brine) needed is available
♦ Check & ensure the FOSV is M/U in open position
♦ Ensure the work procedure & program is w/the driller
♦ Ensure that all well control equipment are in good condition
COMPANY: Doc. No:
LEGACY 01
♦ Ensure the MAASP is clearly known & noted

♦ Check & ensure line up to MGS
8.1.4 Unsetting Packer/Unseating hanger
♦ The DSV/Completion Assy. team directs & coordinates the operation

♦ Driller maintains the work program procedure & monitor the Weight Indicator
♦ Unseat hanger/unset the packer & P/U hanger to work window then set on manual slip
(Do not exceed the max. pulling capacity)
♦ Supervisor/SFE close Annular BOP & allow to stabilize then record the annulus &
tubing pressures
COMPANY: Doc. No:
LEGACY 01
Task Name: Unsetting Packer/Unseating Team Date:

Hanger Composition:
Sup., SFE, Driller,
Crane Opt, HSE,
Pump Opt, crew-
men & Tong opt
Description of Hazard: Who or Sev Likeli Risk Control Recovery Action
Task Potential What is at erit hood Measures Measures Parties
Incident Risk y
Pulling to Landing/Pulling Hanger H L H Ensure the Using new Sup., SFE,
unset Packer joint snapping out Equipment correct tubing tubing & R/D Driller, HSE,
is used & the to check the Completions
thread well hanger team,
inspected thread wellhead
team, Crane
Opt & others
-do- Drop objects Personnel H L H Ensure no First-Aid HSE, Driller,
loose items SFE, Sup.,
completions
& wellhead
teams
-do- Environment H L H Using Well Spill Sup., lifting
Spillage Control containment crew, crew-
System men
Parting of the Well & H L H Maximum pull Fishing Driller, SFE,
completion tubing Equipment is maintained; Sup.,
-do- Tubing data is Completions
known & wellhead
COMPANY: Doc. No:
LEGACY 01
team Crew-
men,
Fisherman
-do- Vibration & Noise Personnel H L H Stay clear of First-Aid Driller, Sup.,
the well-bore Crew-men
Equipment, H L H Ensure proper Shut-in & well Driller, SFE,
Pulling string Well control well & monitoring as control Crew-men,
until hanger is issue/fire Personnel the string is Sup.
seen on work pulled to
window surface
COMPANY: Doc. No:
LEGACY 01
8.2 Circulation
 HWU
 Mud Pumps
 Mud System – Flow back tank, Mud tanks, mud & pumping line up
 Stand-pipe & Kelly hose w/FOSV
 Degasser
 Air compressor
 Hand-tools
 Rig Supervisor
 Driller & SFE
 Pump operator & Assistant
 Mud Engineer
 Effluent tank/barge team
 Crew-men
 Ensure all permits are produced

 Ensure the FOSV is in open position
 Ensure the continuous restraint is well secured
 Check for proper line up from active tank – FBT back to FB
 Ensure that the Pressure gauges are still functional & valid
 Check & confirm the pressure observed
 Ensure the barrel counter is functional
 Ensure the Assistant pump operator/field engineer is stationed on FBT
 Ensure the volume content of the FBT
 Walk the lines once more to re-confirm
COMPANY: Doc. No:
LEGACY 01
 Ensure the pumping program is provided

 Check the MAASP
8.2.4 Circulation
 Power the Mud Pumps & commence the circulation as per pumping program
 Monitor the rate BPM & Pressure in other not to approach MAASP
 The assistant confirm the return if losses are encountered or balance
 Keep circulating according to work program until clear mud or same weight is received
 Mud Engineer keep checking & confirming the weight of the mud/brine
 Stop pumping if much losses are deduced & report same for other options
 If no such losses, continue pumping as per program
 Conclude pumping as per program & flow-check for minimum of 30-minutes
 If well stability is confirmed then R/D the Kelly hose from string
COMPANY: Doc. No:
LEGACY 01
Task Name: Circulation Team Date:

Composition:
Sup., SFE, Driller,
Crane Opt, HSE,
Pump Opt, crew-
men & Tong opt
Description of Hazard: Who or Sev Likeli Risk Control Recovery Action Parties
Task Potential What is at erit hood Measures Measures
Incident Risk y
Pulling to Landing/Pulling Hanger H L H Ensure the Using new Sup., SFE,
unset Packer joint snapping out Equipment correct tubing tubing & R/D Driller, HSE,
is used & the to check the Crane Opt &
thread well hanger others
inspected thread
loose items SFE, Sup.
-do- Environment H L H Using Well Spill Sup., lifting crew,
Spillage Control containment crew-men
System
completion tubing Equipment is maintained; Sup.,Crew-men,
-do- Tubing data is Fisherman
known
COMPANY: Doc. No:
LEGACY 01

Pulling string Well control well & monitoring as control Crew-men, Sup.
until hanger is issue/fire Personnel the string is
window surface
COMPANY: Doc. No:
LEGACY 01
8.3 WELL CONTROL/MONITORING
8.3.1 Well Monitoring Operations
8.3.1.1 Equipment & Tools Requirements
 Trip Tank
 Diaphragm or Wilden Pump
 LP Hoses
 Air compressor w/hoses
8.3.1.2 Personnel
 Rig Supervisor
 Driller/Jack Operator
 Senior Field Engineer
 Pump Operator/Assistant
 Mechanic
 Mud Engineer
8.3.1.3 Preparatory Operations/Activities
 Ensure the wilden pump is connected to the trip & the air compressor connected to it
 Ensure safety pins are used on the air compressor
 Ensure the 2’’ LP Hose w/1502 weco is connected to the BOP from the wilden pump
 While POOH ensure trip tank is filled up with mud using the pump & record volume
 Ensure trip sheet is prepared with detailed data of the tubular to POOH/RIH
 Ensure no leaks observed
COMPANY: Doc. No:
LEGACY 01
8.3.1.4 Well monitoring

Maintaining sufficient hydrostatic head/primary well control during HWO operations is key in the
entire project execution and most well control situations occur while tripping. Selection of shut in
procedure is as per company or client’s policy. Basically, Joeny adopts soft shut-in procedure if not
compelled by client’s policy.
If any positive kick indication is noticed and the flow check has showed that the well is flowing, it
should be shut in immediately. If there is any doubt about the kick, the safest procedure is to shut the
well in & the check for surface pressures.

COMPANY: Doc. No:
LEGACY 01
8.3.1.6 Job Hazard Analysis

Task Name: Well Monitoring Team Date:
Composition:
Sup., SFE, Driller,
Crane Opt, HSE,
Pump Opt, crew-
men & Tong opt
Incident Risk y
Tripping Well fluid on Environment H L H Ensure correct Shut-in Sup., SFE,
operations surface & spillage well F/U & Driller, HSE,
displacement Crane Opt &
to tank. Form others
correct trip
sheet
-do- Incorrect well fill Environment H L H Trip sheet Flow check & HSE, Driller,
up , Equipment prepared & observe SFE, Sup.
& Personnel ensure correct
intake
-do- Environment H L H Using Well Spill Sup., driller, SFE,
System
Fast Swab/Surge Environment H L H Trip sheets Flow-check Sup., Driller,
pulling/RIH /personnel & SFE, Pump opt
well
COMPANY: Doc. No:
LEGACY 01
8.3.2 Well Control Methods
8.3.2.1 Soft & Hard Shut-in method
 Double-Ram BOP
 Annular BOP
 Auxiliary Remote control Panel
 Accumulator unit & Fire resistant HP hoses
 Choke manifold & remote choke panel
 MGS & FBT
8.3.2.2 Personnel
 Supervisor
 SFE
 Driller
 Pump Operator/Assistant
 Ensure the well control units COC/COS are valid

 Ensure the BOP Control unit certifications are valid
 Ensure all well control certifications are valid
 Ensure the SCE Re-kits are well preserved and COC are valid
 Ensure the BOP testing procedure are followed
 Ensure the well control manual is used
 Ensure all the Ring gaskets & studs/nuts are checked before usage
 Ensure the ring grooves are properly checked
COMPANY: Doc. No:
LEGACY 01
8.3.2.4 Soft Shut-in Procedure
 Manual gate valve upstream of the choke line is open
 Hydraulic valve (HCR) on choke line has to be closed
 The manual choke on choke manifold has to be opened
 Hydraulic choke is always in CLOSE POSITION
 All the valves leading to the Degasser passing by the choke (downstream valves) have to be
in open positions.
 Beside these valves, all other valves have to be in closed position.
8.3.2.5 Soft Shut in Procedure While Tripping
 If there is any kick indication, stop tripping immediately, stop F/U w/trip tank and flow check &
record pit volume.
 If the well is flowing, then the shut-in is proceeded as follows:
 Set the string on the slips (Jack Operator)
 Install the FOSV in open position and close the valve once is installed (Jack operator/basket
crew)
 Open choke line valve at BOP stack (HCR valve) (SFE)
 Close annular BOP (SFE)
 Close choke (SFE)
 Make up circulating head on string then open the FOSV (Jack operator/basket crew)
 Read off and record SICP and SIDPP

COMPANY: Doc. No:
LEGACY 01
 Continue reading and recording pressures in intervals. Don’t allow SICP to exceed MAASP.
 The senior field Engineer on board has the sole responsibility to read and record pressures,
time and report situation to DSV/TP
 Decision to start killing procedures or to strip back to the bottom depends on situation.
 If the stripping is faced, then, Stab IBOP (Grey valve)
 Open the FOSV
 Reduce the annular pressure and start stripping the string to the bottom
 The well is not flowing:
 Set the string on the slips
 Install IBOP (grey valve or non-return valve)
 Run back in hole controlling the volumes, if any anomalies are noticed then proceed to the
stripping. Once on bottom, circulate annular volume and evaluate the situation.
 Confirm that delivery and return lines are in place on FBT
 Ensure that fluid level in FBT is low and record level.
 Record fluid displacement after every ten joints of pipe stripped

 PU and SO every thirty joints and record weight of string.
8.3.2.6 HARD SHUT-IN
If the Clients decides that we use hard shut-in then the following needs to be followed:
 Manual gate valve upstream of the choke line is open
 The manual choke on choke manifold is closed
 Hydraulic choke is always in CLOSE POSITION
 First Manifold valve in downstream of choke is always in closed position

COMPANY: Doc. No:
LEGACY 01
 High Closing Ratio (HCR) is also on close position
 If there is any kick indication, stop tripping immediately and flow check
 If the well is flowing, then the shut-in is proceeded as follows:
 Space-out and set the string on the slips (Jack Operator)
 Install the FOSV in open position and close the valve once is installed (Jack operator/basket
crew)
 Close Annular Preventer as chokes remain closed (SFE)
 Open HCR to the already closed chokes (SFE)
 Make up circulating head on string with the FOSV in open position

(Jack operator/basket crew)
 Read and record SIDPP & SICP report to DSV/TP (SFE)
 Do not allow Shut-In Casing Pressure to exceed Maximum Allowable Annular Surface
Pressure (MAASP).
 With no pipe in hole
 Close the blind Ram. Do not close Annular against open hole.
 Open HCR to the already closed chokes.
 Read and record the SICP. SIDPP cannot be read since no pipe in hole.
 Do not allow the SICP to exceed Maximum Allowable Surface Pressure. Call DSV/TP.

COMPANY: Doc. No:
LEGACY 01
8.3.2.8 Job Hazard Analysis
Task Name: Well Control Method – Soft/Hard Team Date:

Shut-in Composition:
Sup., SFE, Driller,
Crane Opt, HSE,
Pump Opt, crew-
men & Tong opt
Incident Risk y
Tripping Well fluid on Environment H L H Speedy shut-in Shut-in Sup., SFE,
operations/ surface & spillage Driller, HSE,
Well control Crane Opt &
issue-shut in others
-do- Underground Environment H L H Monitor the Dump HSE, Driller,
blow-out , Equipment SICP/SIDPP & cement/cemn SFE, Sup.
& Personnel Adjust the t plug
choke
accordingly
-do- Environment H L H Using Well Spill Sup., driller, SFE,
System
Shutting in Uncontrolled kick Environment H L H Test the BOP Close the Sup., Driller,
/personnel & as advice BSR/Dump SFE, Pump opt
well cement
COMPANY: Doc. No:
LEGACY 01
8.4 PULL-OUT OF HOLE (POOH) OLD COMPLETIONS OR KILL STRING
♦ HWU
♦ Power Tong
♦ Trip tank
♦ Air compressor
♦ lay-down winch & Pipe Racks
♦ Crane
♦ Hand-tools & accessories
♦ Driller/Jack Operator & Assistant

♦ Tong Operator
♦ Completion team & ESP team if ESP is used
♦ Supervisor
♦ Deck-crew
♦ Mud Engineer

♦ Ensure the trip tank is properly lined up for well monitoring & fill-up
♦ Ensure at every pointing time the FOSV is prepared w/ the right X/O in open position &
the Allen key properly positioned
♦ Ensure the slips & the tong have the right sizes of inserts well secured
♦ Ensure the right & certified lifting caps (minimum of 2 pieces) are M/U & secured on the
counter-balance line
♦ Ensure the tally is w/ the driller & the deck crew
♦ Ensure the completion team positioned w/their wrench to remove all clamps – (ESP &
others if applicable)
♦ Ensure proper well monitoring system is in place & on continuous fill-up
♦ Ensure all pipe handling tools are on the basket
♦ Observe JHA
♦ Check & ensure the Well Shut-in method & BOP stack is pasted in Supervisors/DSV &
SFE offices. Also place the shut-in method in the Choke remote control panel
♦ Ensure the Well shut-in method & procedure are known
COMPANY: Doc. No:
LEGACY 01
8.4.4 POOH
Prior to POOH, the Basket crew B/O the pulling/landing joint & hang-off same; the well-head
team B/O the tubing hanger in the work-window w/Pipe wrench & the landing joint is M/U on
the completion string
♦ Driller POOH old completions/kill string, B/O & L/D on the pipe racks
♦ POOH cont’d as the well is monitored w/trip tank in continuous or stages
♦ SFE prepares trip sheet & monitors the tripping with the Driller. Reports same to the Rig
Supervisor
♦ The Stationary & Traveler slips are split one after the other on pulling out the heavy
items like Packer, ESP & others
♦ POOH all the completion assy. & the heavy items (Packer, ESP & others) are L/D with
the Crane (Elevator)
♦ Some of these heavy items are POOH with the manual slip & safety clamp used as
secondary retention
COMPANY: Doc. No:
LEGACY 01
Task Name: POOH OLD Completion/Kill String Team Date:

Composition:
Sup., SFE, Driller,
Crane Opt, HSE,
Pump Opt, crew-
men & Tong opt
Incident Risk y
POOH Landing/Pulling Hanger H L H Ensure the Using new Sup., SFE,

joint snapping out Equipment correct tubing tubing & R/D Driller, HSE,
is used & the to check the Crane Opt &
thread well hanger others
inspected thread
loose items SFE, Sup.
-do- Environment H L H Using Well Spill Sup., lifting crew,

System
COMPANY: Doc. No:
LEGACY 01

completion tubing Equipment is maintained; Sup.,Crew-men,
-do- Tubing data is Fisherman
known

Pulling string Well control well & monitoring as control Crew-men, Sup.
until hanger is issue/fire Personnel the string is
window surface
COMPANY: Doc. No:
LEGACY 01
8.5 TRIPPING OPERATIONS
This involves all physical operations/activities within the wellbore using the hydraulic jack and
its pipe handling capacities (pulling out of hole or running in hole).These are the series of
tripping operations that are mostly carried out with the HWOU but are not limited to them:
 Running kill strings

 Well-bore cleaning
 Milling operations
 Fishing operations
 Perforations (TCP)
 Stimulation & acidizing
 Cement Plugging/Squeezing
 Plug & Abandonment operations
8.5.1 Running Kill Strings
Prior to RIH of the work-strings (kill strings), the well-head team install the wear-bushing on the
THS & L/D the running tool
8.5.1.1 Equipment & Tools Requirement
♦ HWU
♦ Trip tank
♦ Air compressor
♦ Well control unit – BOP, Choke manifold & BOP Control unit
♦ Lay-down winch & Pipe racks
♦ Tubular – Drill pipes or tubing
♦ Power Tong
♦ Crane & Lifting gears – lifting sub, elevators & others
♦ Pipe Racks
♦ Hand-tools & others
8.5.1.2 Personnel Requirements
♦ Certified Rig Supervisor

♦ Driller & Assistant
♦ Tong Operator,
♦ SFE, Pump Operator, HSE & Deck crew
COMPANY: Doc. No:
LEGACY 01
♦ Ensure the HWU is properly checked & any loose bolts & nuts are M/U
♦ Ensure that the slips inserts matched the tubular
♦ Ensure the Power tongs jaws & inserts are for the tubulars
♦ Ensure no hydraulic leaks to avoid spill & loss of hydraulics
♦ Ensure the hydrostatic is intact
♦ Ensure well monitoring system is in continuous state
♦ Ensure the well control system is functional & shut- in procedure well known (Place in
the choke remote panel, Rig supervisors office & DSV)
♦ Ensure the BOP schematic is visibly placed in the Rig Supervisor’s & DSV’s office
♦ Ensure all pipe sizes, length & thread type are captured
♦ Ensure the pipes are properly racked, tallied & recorded then total number known
♦ Ensure the correct & certified lifting caps are provided (minimum of 2 pieces)
♦ Check that the counter-balance line, swivel/roller is functional & in good condition
♦ Ensure the tubulars are inspected, cleaned & dope
♦ Check & ensure the tubulars are certified & without scales
♦ Ensure the FOSV in position with appropriate cross-overs
♦ Ensure lay-down line is tensioned
♦ Ensure provision of actual drift size for the tubular
♦ Ensure the manual slip & the safety clamp are available on the work window
8.5.1.4 RIH Kill strings
♦ The kill string is a contingency plan carried out mostly if the planned operation is not
ready
♦ The tubular are P/U & M/U then RIH to pre-determined depth
♦ The well is monitor by the SFE & the trip sheet prepared in every shift
♦ The FOSV is connected to the string & closed
♦ The well monitoring is continued even after stabbing the FOSV awaiting the readiness
for next operation

Tubular Handling – Section 7.
COMPANY: Doc. No:
LEGACY 01
8.5.1.6 JOB HAZARD ANALYSIS
Task Name: Running Kill String Team Date:

Composition:
Sup., SFE, Driller,
Crane Opt, HSE,
Pump Opt, crew-
men & Tong opt
Incident Risk y
Racking of Falling loads Personnel/ H L H Stay clear of First-Aid Sup., SFE,
Tubular Equipment lifted loads; Medevac Driller, HSE,
Certifications Crane Opt &
of lifting gears others
& Certified
operator
loose items Medevac SFE, Sup. Crane
Opt & Crew-men
-do- Personnel H L H Avoid pitch First- Sup., lifting crew,
Pitch point point area Aid/Medevac crew-men
Tubular smashing Personnel H L H Use of impact First-Aid Driller, SFE,
the finger hand-gloves & Sup., Deck hands
-do- being careful
Counter- Pipe falling due to Personnel/ H L H Stay clear of First-Aid/ Driller, Sup.,
balance P/U failure of lifting Equipment the lay-down Medevac SFE, Deck hands
tubular in nubs line; Certify
single nubs &
properly M/U
COMPANY: Doc. No:
LEGACY 01
RIH Pipe dropping Well/ H L H Ensure the Fishing Driller, assist,

into the well Equipment correct slip Sup., tong opt.
inserts/inserts
properly
cleaned
-do- Well fluid exiting Personnel, H L H Maintain Well kill Driller, SFE,
& fire Equipment hydrostatic; Sup., Mud
& well shut-in without Engineer, Pump
time wasting opt & Deck hands
Inserts dropping Equipment, H L H Secure inserts First- Driller, SFE, Tong
M/U of tubular Personnel & jaws; Cover Aid/Medevac opt., Crew-men,
basket w/mats Sup.
COMPANY: Doc. No:
LEGACY 01
8.5.2 WELL-BORE CLEANING
8.5.2.1 Equipment & Tools Requirement
♦ HWU
♦ Trip tank
♦ Air compressor
♦ Well control unit – BOP, Choke manifold & BOP Control unit
♦ Lay-down winch & Pipe racks
♦ Tubular – Drill pipes
♦ BHA – Drill bits, Drill collars, HWDP & Scraper
♦ Power Tong
♦ Mud pump & system
♦ Crane & Lifting gears – lifting sub, elevators & others
♦ Pipe Racks
♦ Hand-tools & others
♦ Certified Rig Supervisor

♦ Driller & Assistant
♦ Tong Operator,
♦ SFE, Pump Operator, HSE & Deck crew
♦ Ensure the well-head team install the wear-bushing on the THS & L/D running tool
♦ Ensure the HWU is properly checked & any loose bolts & nuts are M/U
♦ Ensure that the slips inserts matched the tubular
♦ Ensure the Power tongs jaws & inserts are for the tubulars
♦ Ensure no hydraulic leaks to avoid spill & loss of hydraulics
♦ Ensure the hydrostatic is intact
COMPANY: Doc. No:
LEGACY 01
♦ Ensure well monitoring system is in continuous state

♦ Ensure the well control system is functional & shut- in procedure well known (Place in the
choke remote panel, Rig supervisors office & DSV)
♦ Ensure the BOP schematic is visibly placed in the Rig Supervisor’s & DSV’s office
♦ Ensure all pipe sizes, length & thread type are captured
♦ Ensure the pipes are properly racked, tallied & recorded
♦ Check that the counter-balance line, swivel/roller is functional & in good condition
♦ Ensure the tubulars are inspected, cleaned & dope
♦ Check & ensure the tubulars are certified & without scales
♦ Ensure the FOSV in position with appropriate cross-overs
♦ Ensure appropriate lifting nubs are in place – minimum of 2 pieces
♦ Ensure lay-down line is tensioned
♦ Ensure a sketch of the BHA with sizes & fish neck are recorded
♦ Ensure the correct drift size is provided
♦ Ensure the manual slip & the safety clamp are available on the work window
8.5.2.4 Operations of Well-bore cleaning
♦ The BHAs - Drill-bits, scraper & a DC are M/U/torqued manually on the floor
♦ Position Crane for BHA run & ensure all tubulars are drifted
♦ The stationary & the traveler slips are splits while the BHAs made up are P/U & RIH w/Crane
♦ The slips are closed on the DC while other remaining BHAs (DC & HWDPs) are P/U, M/U
w/Power tong & RIH w/crane
♦ The counter-balance w/the gin-pole are then used to P/U the drill pipes & RIH same with the
Jack to pre-determined depth for scraping
♦ The Pre-determined depth are scraped by reciprocation using the hydraulic jack unit
♦ The scraping is run & performed as per work program
♦ Well monitoring is maintained with the trip tank & trip sheets are calculated by the SFE
♦ Cont’d RIH to the well depth as planned, M/U the Kelly hose on FOSV in open position
♦ Pump operator circulates & cleaned up the well as per pumping program
(Ref: Section 8.2.1-On circulation)
♦ The Driller POOH kill string after pumping section is confirmed ok
(Ref: Section 8.3 – POOH)
COMPANY: Doc. No:
LEGACY 01
♦ On getting to POOH of the BHAs, the crane is re-positioned & P/U the DC & HWDP as they
are broken out one after another with the Power tong & L/D same
♦ The drill bit, scraper & the last DC are L/D & B/O manually as well

Tubular Handling – Section 7.0
COMPANY: Doc. No:
LEGACY 01
Task Name: Well-bore cleaning Team Date:

Composition:
Sup., SFE, Driller,
Crane Opt, HSE,
Pump Opt, crew-
men & Tong opt
Incident Risk y
Racking of Falling loads Personnel/ H L H Stay clear of First-Aid Sup., SFE,
Tubular Equipment lifted loads; Medevac Driller, HSE,
Certifications Crane Opt &
of lifting gears others
& Certified
operator
Opt & Crew-men
-do- Personnel H L H Avoid pitch First- Sup., lifting crew,
Tubular smashing Personnel H L H Use of impact First-Aid Driller, SFE,
the finger hand-gloves & Sup., Deck hands
-do- being careful
Counter- Pipe falling due to Personnel/ H L H Stay clear of First-Aid/ Driller, Sup.,
balance P/U failure of lifting Equipment the lay-down Medevac SFE, Deck hands
tubular in nubs line; Certify
single
COMPANY: Doc. No:
LEGACY 01
nubs &
properly M/U
RIH Pipe dropping Well/ H L H Ensure the Fishing Driller, assist,
into the well Equipment correct slip Sup., tong opt.
inserts/inserts
properly
cleaned
-do- Well fluid exiting Personnel, H L H Maintain Well kill Driller, SFE,
& fire Equipment hydrostatic; Sup., Mud
& well shut-in without Engineer, Pump
time wasting opt & Deck hands
Inserts dropping Equipment, H L H Secure inserts First- Driller, SFE, Tong
M/U of tubular Personnel & jaws; Cover Aid/Medevac opt., Crew-men,
basket w/mats Sup.
COMPANY: Doc. No:
LEGACY 01
8.5.3 ROTARY SYSTEM OPERATIONS
 Rotary Table
 Traveler Slips
 Rotary Cooling System
 HWU
 Mud Motor
 Drill Pipes
 Power Pack
 Mud Pump & Mud System
 Air Compressor
 Filtration unit
 Rig Supervisor
 Driller & Assistant
 SFE
 Mud Engineer
 Deck Hands
 Ensure the Rotary Gear oil is intact & good condition

 Ensure the system is well lubricated
 Check & ensure no loose items on the HWU & Rotary
 Ensure the Mud (Brine) volume & weight is achieved
 Check & ensure the Power Packs hydraulic level, fluid & other necessary items are in good
state
 Ensure the Traveler slip inserts are ok
COMPANY: Doc. No:
LEGACY 01
 Ensure the locking pin is removed prior to rotating

 Ensure the Torque Gauge certification is valid
 Ensure the DP certifications & state are in good condition
 Observe JHA
8.5.3.4 Rotary Operations
 Set main pumps to pressure rating required to rotate string in the well while not exceeding the
maximum torque required on the tubing.
 Install water-cooling system from the rotary cooling system to the rotary system.
 Control pressure from operators’ console to regulate torque.
 Position rotary table to a comfortable stroke position (Note: Do not engage rotary on jack’s full
stroke)
 Unlatch the rotary lock pin
 Commence rotation as per work program while taking torque values against time in the rotary
hour sheet
 On completion of rotary activity;
 Back out pressure from operators console and release torque
 Dis-engage rotary pilot valve
 Re-engage the rotary lock pin
COMPANY: Doc. No:
LEGACY 01
Task Name: Rotary System Operations Team Date:

Composition:
Sup., SFE, Driller,
Crane Opt, HSE,
Pump Opt, crew-
men & Tong opt
Incident Risk y
Rotary Moving Personnel H L H Stay clear of First-Aid
Sup., SFE,
Movement equipment moving MedevacDriller, HSE,
equipment Crew-men
Opt & Crew-men
-do- Personnel H L H Avoid pitch First- Sup.,
Pitch point point area Aid/Medevac Driller/Assistant
crew-men
Leakages Environment H L H Ensure seals First-Aid, Spill Driller, SFE,
are in place & containment, Sup., Mechanic,
-do- hoses correctly Change the Deck hands
installed hose
-do- High temperature Equipment H L H Use of correct Repair Driller, Sup,

resulting to & good quality damage & Mechanic, Crew-
equipment oil use spill men
damage containment
COMPANY: Doc. No:
LEGACY 01
Rotary Pump High Pressure Personnel H L H Stay clear of First-Aid/ Driller, Sup.,
set & working pressure lines Medevac SFE, Deck hands
COMPANY: Doc. No:
LEGACY 01
8.5.4 MILLING OPERATIONS
8.5.4.1 Cement Drill-out/Milling
 HWU rigged up
 Rotary Table or Mud motor
 Bell Nipple
 6’’ LP Hoses
 Mud Pumps & Mud System – shale shaker, FBT, mud tanks etc.
 Air compressor
 BHAs – Drill bit, drill collars & HWDP
 Power Packs
 Crane
 Hand tools
 Rig Supervisor
 Driller/Jack Operator/ Assistant
 Tong operator
 Pump operator/Assistant
 Mud Engineer
 Crane operator, Banksman
 HSE

 Ensure the HWU is checked for loose bolts & nuts
 Check & ensure the BOP is tightened
 Ensure the Rotary & HWU hydraulic hoses are in good condition & well M/U
 Ensure the Rotary Torque & Speed Gauges are visible & in good state
COMPANY: Doc. No:
LEGACY 01
 Ensure the weight indicator (Martin-Decker) is calibrated

 Check & ensure the Rotary gear oil is ok
 Ensure the Rotary lock-pin is removed before operating
 Ensure the Traveler slip inserts are ok & well cleaned
 Ensure the DP is certified; the slips & power tong inserts are of correct sizes
 Ensure a sketch of the BHAs are done, tallied & recorded
 Ensure the DPs are racked numbered & tallied as per work program
 Ensure the bell nipple is M/U on the work window with its rubber gasket seal
 Ensure the 6’’ hoses are connected from the bell nipple to shaker (FBT)
 Ensure enough volume of mud (brine) is in place for the operation
 Check that the lifting gears are certified and in good condition
 Driller ensure the tally & the work program are available with him
 Ensure wear bushing is installed
 Ensure the actual tubular drift size is provided
 Observe JHA & obtain appropriate permit to work
8.5.4.5 Cement Drill-out/Packer Milling

Based on work program & decision of the client, mud motor or rotary may be used
for the operations
 The BHAs (drill bits + a DC) or mud motor as planned

 The stationary & traveler slips are split while the crane P/U the BHA & RIH same
 The split slips are closed back & tie-down
 Drift all tubular & ensure it drops out before RIH
 The crane P/U,M/U & RIH the DCs & HWDPs
 The DPs are P/U with the counter-balance & M/U then RIH in single joints until it tag the
plug indicating loss of down weight & raise the string to avoid stuck
 The driller takes its parameters - the weight of the string (Up/Down), free rotational
torque (ROP) & WOB then eventually raise the string. M/U Kelly & FOSV on work string
 The driller mark-off on the work-string with the work basket rail as the zero-level
 The Pump operator confirm L/U to string from FBT & return to shaker (FBT)
 The Pump operator crank the Mud Pump & starts circulating as the assistant observed
returns to FBT
COMPANY: Doc. No:
LEGACY 01
 The driller commence rotation until it tag on the plug & observed weight loss on Martin-
Decker confirming such & keep milling as he monitors the weight & ROP
 On milling for a while, the driller raised the string & cont’d milling as per work program
until parameters indicates free state.
 The Mud Engineer regularly check the mud parameters with the cuttings returning even
as the assistant pump operator/field engineer monitors the fluid gain/loss with the
calibrated FBT as well as the cuttings separation
 The Mud engineer prepare a Hi-vis pill as per program to properly clean the well
 On completing the milling, the pumping team switch to the Hi-vis & chase same with mud
until clean mud of same weight is observed then stopped. Latch the Rotary lock-pin
 The Kelly hose is disconnected & the work-string is pulled out, B/O & L/D while the crane
P/U the BHAs sequentially & L/D same. The last DC w/drill bit & mud motor if any are
L/D with crane & manually B/O.
8.5.4.6 Reference Documents:
Rotary System Operational Procedure in Section 8.5.3

COMPANY: Doc. No:
LEGACY 01
Task Name: Milling Operations Team Date:

Composition:
Sup., SFE, Driller,
Crane Opt, HSE,
Pump Opt, crew-
men & Tong opt
Descriptio Hazard: Who or Sev Likeli Risk Control Recovery Action Parties
n of Task Potential What is at erit hood Measures Measures
Incident Risk y
Rotary Moving Personnel H L H Stay clear of First-Aid Sup., SFE, Driller,
Movement equipment moving Medevac HSE, Crew-men
equipment
-do- Drop objects Personnel H L H Ensure no First-Aid
HSE, Driller, SFE,
loose items MedevacSup. Crane Opt &
Crew-men
-do- Personnel H L H Avoid pitch First- Sup., Driller/Assistant
Leakages Environment H L H Ensure seals First-Aid, Spill Driller, SFE, Sup.,
are in place & containment, Mechanic, Deck
-do- hoses correctly Change the hands
installed hose

resulting to & good quality damage & Mechanic, Crew-men
equipment oil use spill
damage containment
COMPANY: Doc. No:
LEGACY 01
Rotary High Pressure Personnel H L H Stay clear of First-Aid/ Driller, Sup., SFE,
Pump set pressure lines; Medevac Deck hands
& working Check the
hydraulic
hoses
Cement Stuck pipe Equipment H L H Raise string; Reciprocate Driller, Sup., SFE
drill out Monitor string/ cut Pump opt, Mud
circulation for string & side- Engineer
returns track
-do- High well fluid Environment H L H Mud weight & Plan for Driller, Sup., SFE,
pressure Personnel & fluid higher mud Mud Engineer &
Equipment monitoring weight & Pump opt
cement
-do- Plug nozzle Equipment H L H Continuous POOH & F/U Sup., Driller, SFE,
pumping & annulus Mud Engineer &
monitoring monitoring Pump opt.
w/trip tank
COMPANY: Doc. No:
LEGACY 01
8.5.5 FISHING OPERATIONS PROCEDURES
8.5.5.1 Fishing Operations
 HWU
 Power Packs
 Air Compressor
 Fishing Assy.
 Mud Pumps & Mud System
 Crane & Lifting Gears
 Hand-tools
 Rig Supervisor
 Tong Operator
 SFE, Pump Opt./assistant
 Mud Engineer
 Fishing team & HSE
 Ensure the HWU guy lines are checked & well tensioned if slacked
 Ensure DROPS survey is done
 Ensure all the fishing assy. & BHAs Sketch is made with indication of their fishing neck
 Ensure tally is intact on deck, work-basket & others
 Ensure the DPs are tallied and recorded
 Ensure certifications of the lifting gears & crane
 Ensure the actual tubular drift size is provided
 Ensure the well is properly monitored & the trip sheet maintained
 Observe JHA & appropriate permits are obtained
8.5.5.5 Fishing
COMPANY: Doc. No:
LEGACY 01
 Split open the slips for the BHAs to pass as its run with crane
 Cont’d by P/U and RIH fishing BHA along with the DPs
 Crank the pump at the point of fishing & pump as per work program
 At pre-determined depth take record of all parameters – Free torque, WOB, up/down
weight etc.
 Commence fishing according to approved fishing program
 On completion of fishing, POOH, B/O in single joint & L/D same
 POOH then P/U BHAs w/crane. B/O & L/D same

Tubular Handling- Section 7.0
COMPANY: Doc. No:
LEGACY 01

Task Name: Fishing Operations Team Date:
Composition:
Sup., SFE, Driller,
Crane Opt, HSE,
Pump Opt, crew-
men & Tong opt,
Fishing team
Descriptio Hazard: Who or Sev Likeli Risk Control Recovery Action Parties
n of Task Potential What is at erit hood Measures Measures
Incident Risk y
Rotation Moving Personnel H L H Stay clear of First-Aid
Sup., SFE, Driller,
equipment moving MedevacHSE, Crew-men,
equipment Fisher-man
-do- Drop objects Personnel H L H Ensure no First-Aid HSE, Driller, SFE,
loose items Medevac Sup., Fisherman,
Crane Opt & Crew-
men
Pitch point point area Aid/Medevac crew-men. Fisherman
Leakages Environment H L H Ensure seals First-Aid, Spill Driller, SFE, Sup.,
are in place & containment, Mechanic, Deck
-do- hoses correctly Change the hands, Fisherman
installed hose

resulting to & good quality damage & Mechanic, Crew-men,
equipment oil use spill Fisher-man
damage containment
COMPANY: Doc. No:
LEGACY 01
Rotary High Pressure Personnel H L H Stay clear of First-Aid/ Driller, Sup., SFE,
Pump set pressure lines; Medevac Deck hands, Fisher
& working Check the man
hydraulic
hoses
Over- String parting Equipment H L H Maximum Reciprocate Driller, Sup., SFE
pulling or over-pull string/ cut Pump opt, Mud
milling should be string & side- Engineer, Fisher man
packer known track
-do- High well fluid Environment H L H Mud weight & Plan for Driller, Sup., SFE,
pressure Personnel & fluid higher mud Mud Engineer, Fisher
Equipment monitoring weight & man & Pump opt
cement
COMPANY: Doc. No:
LEGACY 01
8.5.6 TUBING CONVEYED PERFORATIONS
 HWU
 Power Packs
 Tubing Conveyed Perforations & Assy.
 Crane & Lifting Gears
 Hand-tools
 Rig Supervisor
 Driller & Assistant/Tong operator
 Crane & Forklift
 TCP Team
 Mud Engineer
 E-line team
 Crew-men
 Ensure a clear temporary well site storage location to be away from heat, impact/shock
& accommodations/offices
 Ensure wear-bushing is installed
 Ensure Danger explosives warning signs are placed at storage site by service company
 Check & ensure no loose items on the rig
 Ensure the unit is checked properly for its anchor lines
 Ensure Radio silence is observed in the right time
 Ensure all actual drift is provided
COMPANY: Doc. No:
LEGACY 01
 Ensure shooting nipple is installed with rubber gasket seal

 Observe JHA
8.5.6.4 TCP Operations
 Clear deck & rack DPs tally & record same as per work program
 TCP team prepare the TCP make sketch & tally same
 P/U TCP w/2 cranes (Marine) or crane & forklift to avoid impact then RIH w/ crane
 Alarm triggered for Radio silence with regards to TCP handling
 All Tubular – DPs are drifted
 Cont’d RIH w/DPs to pre-determined depth as per work program
 Confirm L/U to FBT
 TCP team prepares for detonation, install shock signal @ BOP
 Position Crane & R/U E-line.
 E-line performed depth correlation & POOH same then R/D same
 Pipe Ram is closed
 TCP perform perforations as per program & observe well performance
 Kill well or control losses if any – Monitor well & observe well control
 POOH TCP as per program then observe radio silence as its on surface
 B/O & L/D TCP with crane
Tubular Handling Operations – Section 7.0
Tripping Operations Procedure – Section 8.5

COMPANY: Doc. No:
LEGACY 01

TASK NAME: TCP TEAM COMPOSITION: Sup., Driller, TCP team, Mud Engineer, Pump opt DATE:
DESCRIPTION HAZARD: WHO OR WHAT SEVE LIKELI RISK CONTROL RECOVERY ACTION
OF TASK POTENTIAL INCIDENT IS AT RISK RITY HOOD MEASURES MEASURES PARTY
PU/RIH TCP &  Failure of lifting H L H Ensure HWU Sup.,
DPs  Lifting
items sub could Personnel certified First TCP sup.,
not fail
be well
if made up Equipment equipment is MEDEVAC
Aid, Jack opt.,
 Drops used Crane/Forkli
 Pinch
object point Ensure ft Opt.,
competent Crew-men
operators
Ensure
communicatio
Good
n
-do- TCP on Personnel H L H Ensure TCP is First Aid and HWO Sup.,
surface/before
exploding right Equipment handled MEDEVAC TCP
depth
the carefulness
w/utmost Crane
Sup.,
Jack
Opt., Opt
Ensure
opt & non-
competent
essential
personnel stay
clear
-do- Drift falling into Personnel H L H Ensure First Aid HWO Sup.,
Well/hitting
well Well stay clear
personnel Deck Crew
personnel
Ensure drift fall
Perforated & Flow Spill & Pollute Environment H L H out
Ensure functional Spill HWO Sup.,
to surface environment Personnel well control – Absorbents
containment Pump
COMPANY: Doc. No:
LEGACY 01
8.5.7 COMPLETIONS
Prior to completions, the wellhead team RIH wear-bushing retrieving tool, M/U,
disconnect the tie-down bolts & retrieve same then L/D. The driller P/U Jetting tool & M/U Kelly
hose RIH to THS & jet-wash same. Thereafter, POOH jetting tool, B/O Kelly hose & L/D same.
The Wellhead & completion teams with the HWU team planned for landing tubing hanger
simulation. They work-basket crew P/U Landing joint & M/U on THS then RIH & land same on
the hanger while the wellhead team confirm same. The driller mark-off the point on the work-
basket hand-rail then B/O same & L/D
8.5.7.1 Lower Completion – Stand Alone Sand Screen

 HWU & Power Packs
 Air Compressor
 Trip tank
 Well-control equipment – BOPs, BOP control unit, Driller’s panel, MGS & choke-manifold
(Choke remote control panel)
 Completions Assy. – Lower Completions
 Drill pipes
 Manual slip

 Rig Supervisor
 SFE
 Tong operator
 Pump opt. & Assistant
 Completion team
 Mud Engineer
 Wellhead team
 Wire-line team
COMPANY: Doc. No:
LEGACY 01
 Crane operator & team

 HSE
 Ensure wear-bushing is removed by wellhead team

 Ensure Bell Nipple is removed
 Ensure the well is stable & the BOPs are open
 Ensure the completion team R/U the screen table on work basket
 Ensure the Drill Pipes are racked & tallied
 Ensure the drill pipe tong is rigged up
 Ensure Gin-pole scope in
 Ensure the slips inserts are removed & split if need be
 Observe JHA
 Ensure completion team provides the lifting gears for the screens
 Ensure all the Tubular except the screens are drifted w/ the correct size
 Ensure well is monitored properly & the trip sheet maintained
8.5.7.1.5 Installation of Stand-Alone Sand Screen
 Completion team prepare the sand screens as per lower completions program
 Crane position
 Part of the completion team position on the work basket while some stayed down to aid in
coordinating the lifting as per program
 Crane P/U & RIH the sand screens as per program & hang-off with completions table
 Completely P/U & RIH all the completion assy. w/ the Packer then RIH
 Scope out Gin-pole & install the slips inserts & thereafter close same
 P/U,M/U & RIH DPs to the pre-determined depth
 Scope in Gin pole & observe JHA for wireline correlation
 R/U wire-line & test same
 Wire-line RIH as per program, correlate the depth & POOH same then R/D
 Completion team directs the setting of screen packer as per program
COMPANY: Doc. No:
LEGACY 01
 The Pump operator L/U to the annulus & pressure test the same to confirm the status of
Packer.
 If confirmed ok ,the work strings (DPs) are POOH, B/O in single joints & L/D same on rack
8.5.7.2 Upper Completions – Natural flow & Artificial Flow

 Air Compressor
 Trip tank
 Well-control equipment – BOPs, BOP control unit, Driller’s panel, MGS & choke-manifold
(Choke remote control panel)
 Completions Assy. – Upper completions
 Completion tubing
 Tubing tong with Jam unit
 Manual slip
 Rig Supervisor
 SFE
 Tong operator
 Pump opt. & Assistant
 Completion team
 Mud Engineer
 Wellhead team
 Wire-line team
 Crane operator & team
 HSE
COMPANY: Doc. No:
LEGACY 01
 Ensure wear-bushing is removed by wellhead team

 Ensure Bell Nipple is removed
 Ensure the well is stable & the BOPs are open
 Ensure the completions tubing are racked & tallied
 Ensure the completion tong is rigged up with the Jam unit & tested same ok
 Ensure the well is properly monitored & the trip sheet maintained
 Ensure all tubing are drifted with actual drift size
 Ensure the completion assy. & tubing are doped on basket
 Wire-line prepare their tools & equipment
 Observe JHA
8.5.7.1.5 Upper Completion – Natural flow or ESP

8.5.7.1.5.1 Natural Flow
 Completion team prepares the completion assembly sketch & tally identifying all the parts with
their resp. sizes then record same
 P/U, M/U & RIH completion assy with completions tubing as per completion program to pre-
determined depth
 Scope in Gin-pole
 The crane position P/U, M/U & RIH packer as the traveler slip is split
 Cont’d RIH as the Traveler is closed & the stationary slip split for the packer’s RIH & close
same thereafter
 Continue RIH completions w/ completion tubing to pre-determined depth as per program
 The last tubing is M/U & lowered to work window with an additional tubing then hanged off with
manual slip + safety clamp & B/O manually
 Wellhead team prepares the tubing hanger & the Crew P/U the hanger to work window then
M/U same
 Basket crew lower down the Landing joint to work window & manually M/U same
 Wellhead & completion teams finalize with control lines & the hanger is landed on the THS
 Wellhead team confirm the hanger & M/U tie-down bolts
 NB: The Packer may be set with the rig still rigged up or after rigging down based on
client’s decision & plan
COMPANY: Doc. No:
LEGACY 01
 The Crane position & R/U wire-line on the HWU or XMT after HWU R/D with the Pumping line
connected as well & perform depth correlation as per program
 The Packer is set as per completions program
 HWU is R/D
8.5.7.1.5.2 ESP Completions
 The Crane Position & the ESP team prepares the ESP Assy.
 The crane R/U the ESP sheave below the work basket
 The completion team prepares their control line as per program & R/U same below the Access
window
 The ESP prepares their clamps & table place same on the Basket
 The Crane P/U ESP Assy. to basket, M/U same & RIH
 Cont’d RIH w/ completion tubing and assembly as per completion program to pre-determined
depth
 P/U & lower the last completion tubing to work window then hang-off w/manual slip & B/O
landing joint
 Wellhead team prepare the tubing hanger & P/U same to work window & M/U.
 Basket crew lower down the Landing joint to work window & M/U same
 The ESP, wellhead & completion teams finalize with the tubing hanger
 The hanger is landed on the THS & then confirmed by the wellhead team as the M/U tie-down
 HWU is R/D

 Work-Basket Operational Manual Procedure: HSE- JHL- KIB – 001
 HWU RDE 460K Manual: JHL/E103/HWU351
 Procedural Control for Power Pack: JHL-PC-PP-01
 DROPS Procedure: HSE-TOS-SMP-SOP-014
 Tubular Handling : Section 7.0
 Tripping Operations: Section 8.5
COMPANY: Doc. No:
LEGACY 01

Task Name: Completions Team Date:
Composition:
Sup., SFE, Driller,
Crane Opt, HSE,
Pump Opt, crew-
men & Tong opt,
completion teams,
wellhead teams
Description Hazard: Who or Sev Likeli Risk Control Recovery Action Parties
of Task Potential What is at erit hood Measures Measures
Incident Risk y
Lifting Failure of Personnel/ H L H Stay clear of First-Aid Sup., SFE, Driller,
completion lifting gears Equipment lifted load Medevac; HSE, Crew-men,
assy. & Change the Completion &
others load wellhead team
loose items Medevac Sup., Completion
team, Crane Opt &
Crew-men
Pitch point point area Aid/Medevac crew-men,
Completion team
Cross- Equipment H L H Ensure the Change to Driller, SFE, Sup.,
threading/ threads are new one Mechanic, Deck
M/U of the Damaging the doped; Ensure hands, Tong opt.,
tubular/Comp threads the thread is Jam unit opt &
letion Assy. moved anti- completion team
COMPANY: Doc. No:
LEGACY 01
clockwise then
seat
Tripping – Well control Equipment, H L H Proper well Use of Driller, Sup,
RIH issue Environment monitoring with secondary Mechanic, Crew-men,
& Personnel trip tank & trip barrier – SFE
sheet then RIH BOPs &
at reduced FOSV
speed
-do- Completions Equipment H L H Use of correct Fishing Sup., Driller, SFE,
dropping into inserts on Fishing team,
well slips. Clean Completion
dirty inserts
RIH Packers Packer setting Equipment H L H Handle with Re-service or Driller, Sup., SFE,
on surface or care & duly change the Completion Team,
improperly follow Packer Lifting team
procedure
RIH Wireline The tool not Equipment/ H L H Proper use of POOH the Driller, Sup., SFE,
for tubing going thru Well Jam unit & completion Tong Opt/Jam unit
integrity Change string opt & W/L team
damaged
tubing
Landing of Hanger stick Well & H L H Simulation POOH & Driller, Sup., SFE,
tubing hanger above the THS Equipment w/landing joint remove the Mud Engineer,
& proper excess joints Completion team &
tallying Pump opt
M/U ESP Drops into the Well H L H Cover the well Fishing/ Driller, Sup., SFE,
cable well & M/U POOH ESP Team
coupling carefully
COMPANY: Doc. No:
LEGACY 01
-do- Injury to Personnel H L H Being careful First-Aid ESP Team, Sup.,

fingers & use of SFE, Driller
impact hand-
gloves
Pressure Pressure Personnel H L H Use of First-Aid/ Driller, Sup., SFE,
testing & escaping to continuous Medevac Pump opt &
Packer surface restraint & Completions team
setting walk the lines
-do- Parting the Personnel/ H L H Use of Go-No- First-Aid/ Sup., Driller, SFE,
treated pipes Equipment Go & Medevac & Pump opt,/Assist,
from the weco continuous Use 1502 Completion
connection restraint chick-sans in
all
Cleaning of Inserts Personnel/ H L H Engage the First-Aid/ Sup., Driller, SFE &
the Slips & dropping Well lock-pins on Medevac & Deck-hands
Changing of driller’s Fishing
slips inserts console &
cover well
properly
COMPANY: Doc. No:
LEGACY 01
8.5.8 CEMENT PLUGGING/SQUEEZING
 HWU
 Mud Pump & Mud Systems
 Air Compressor
 Power Packs
 Well Control Equipment – BOPs, Choke manifold, BOP control unit & remote control
panels
 Work-strings – Stinger, Drill pipes & X/Os
 Cementing unit
 Test Pump
 Rig Supervisor
 Driller/Assistant
 SFE
 Mechanic/Electrician
 Cementing accessories – Retrievable Packer or others
 Cementing Crew
 Ensure wear bushing is installed

 Ensure barrel counters are ok
 Ensure Pressure Gauges are certified
 Ensure appropriate inserts are installed in the slips & Power tongs
 Ensure the appropriate drift sizes are used & all tubulars are drifted
 Ensure MSDS is visible
COMPANY: Doc. No:
LEGACY 01
 Ensure proper well monitoring

 Ensure appropriate PPEs are used
 Observe JHA
8.5.8.4 Cement Plugging
 Rack the Drill pipes & tally same

 R/U & L/U the cementing pumps & the Rig mud pumps to Stand-pipe
 Pressure test the Rig mud pumps
 P/U, M/U & RIH Cement stinger w/ the work string (DPs) & the accessories as planned
 Cont’d RIH w/ DPs to pre-determined depth as per program
 Check & confirm the string weight & other parameters then M/U Kelly hose
 Prepare for cementing operations as per work program
 If cementing operation is concluded, flush the entire system of cement, bleed off &
disconnect the Kelly hose & POOH to surface & L/D same
 Tripping Operations : Section 8.5

 Tubular Handling: Section 7.0
COMPANY: Doc. No:
LEGACY 01

Task Name: CEMENT Team Date:
PLUGGING/SQUEEZING Composition:
Sup., SFE, Driller,
Crane Opt, HSE,
Pump Opt, crew-
men & Tong opt,
Cementing teams,
wellhead teams
Incident Risk y
cementing lifting gears Equipment lifted load Medevac; HSE, Crew-men,
assy. & Change the Cementing crew
others load
loose items Medevac Sup., Cementing
crew, Crane Opt &
Crew-men
Cementing team
at reduced FOSV
speed
COMPANY: Doc. No:
LEGACY 01
-do- Cementing Equipment H L H Use of correct Fishing Sup., Driller, SFE,

strings inserts on Tong Opt,
dropping into slips. Clean Completion
well dirty inserts
Hammering Spikes Personnel H L H Use of eye First-Aid Driller, Sup., SFE,
of the entering the goggles Pumping Team
Pumping eyes
Lines
impact hand-
gloves
testing escaping to continuous Medevac Pump opt &
surface restraint & Completions team
walk the lines
-do- Parting of the Personnel/ H L H Use of Go-No- First-Aid/ Sup., Driller, SFE,
treated pipes Equipment Go & Medevac & Pump opt,/Assist,
from the weco continuous Use 1502 Completion
connection restraint chick-sans in
all
Cleaning of Inserts Personnel/ H L H Engage the First-Aid/ Sup., Driller, SFE &
the Slips & dropping Well lock-pins on Medevac & Deck-hands
Changing of driller’s Fishing
slips inserts console &
cover well
properly
COMPANY: Doc. No:
LEGACY 01
Mixing of Skin Irritation Personnel M H M Use First-Aid Cementing Crew

Slurry appropriate
PPEs
-do- Chemical Personnel M H M Use of First-Aid/ Cementing Crew
inhalation appropriate Medevac
PPEs &
ensure
availability of
MSDS
COMPANY: Doc. No:
LEGACY 01
8.5.9 WELL ABANDONMENT
8.5.9.1 Plug & Abandonment

 Air Compressor
 Cementing Unit
 Well-control unit – BOPs, MGS & Choke Manifold
 Work-strings – Drill collars, HWDP & Drill pipes
 Fishing assemblies
 Rig Supervisor
 Tong Operator
 Pump operator & Assistant
 Cementing team
 Fishing team
 Jack Hammering Team
 HSE
8.5.9.1.3 Preparatory Operation/Activities
 Ensure the wellhead integrity checks are done

 Ensure all the HWU equipment accessories are prepared
 Ensure all the equipment certifications are valid
 Ensure all the BOPs ring gaskets & accessories are provided
 Ensure the environment & cellar pit is cleared of obstruction
 Ensure well monitoring is properly observed
COMPANY: Doc. No:
LEGACY 01
 Observe JHA for each operations & all permits are done & provided
8.5.9.1.4 Operations
Prior to plug & abandoment rig-up, the wellhead & Slick-line teams perform their
operations.
 L/U & R/U Pumping lines to the XMT pressure tested same then took the SICP &
SITP, record same
 Bleed-off the excess gas from both annulus & tubing thru MGS
 Perform well kill operations as per work program & wellhead team N/D XMT
 R/U HWU & fully function test same then M/U Pulling joint
 Wellhead dis-engage tie-down bolts
 Unseat hanger & unset Packer then POOH completion Assy. with tubing & L/D
same on pipe racks
 Clear Deck & rack drill pipes for abandonment as per program
 Cementing crew mix cement slurry as per program
 P/U & RIH Cement stinger w/work string to pre-determined depth
 Cementing crew plug off zones with cement plug as per program & R/D same
 Clear deck area, R/D HWU & N/D BOPs
 R/U Casing Jack Unit & function test same with power swivel /rotary table
 Prepare for fishing operations w/Casing cutters
 Prepare the Deck & Rack Drill pipes
 Crane P/U, M/U & RIH Casing cutters
 RIH Casing cutters to pre-determined depth with Drill pipes
 Connect the circulating head, pump & cut the casings as per program
 Confirm casing properly cut with the CJU & POOH same with the Crane & hang-
off w/ Slips. Completely POOH & L/D same (Production casing)
 Welder bore hole on casings for lifting
 Perform conductor & surface casings cut w/ different cutters then confirm free
 Jack hammer the cemented conductor casing, confirm free with CJU, remove slip
inserts & POOH same
 R/D CJU & Cement to surface
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8.5.9.1.5 Reference Documents:

 Tripping Operations : Section 8.5
 Tubular Handling – Section 7.0
 Cement Squeezing/Plugging – Section 8.5.8
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8.5.9.1.6 JOB HAZARD ANALYSIS
Task Name: Well Abandonment Team Date:

Composition:
Sup., SFE, Driller,
Crane Opt, HSE,
Pump Opt, crew-
men & Tong opt,
cementing crew,
wellhead teams
Incident Risk y
Lifting HWU, Failure of Personnel/ H L H Stay clear of First-Aid Sup., SFE, Driller,
CJU assy. & lifting gears Equipment lifted load Medevac; HSE, Crew-men,
others Change the Cementing crew
load
loose items Medevac Sup., Cementing
crew, Crane Opt &
Crew-men
Cementing team
at reduced FOSV
speed
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-do- Cementing Equipment/ H L H Use of correct Fishing Sup., Driller, SFE,

strings Well inserts on Tong Opt,
dropping into slips. Clean Completion
well dirty inserts
of the entering the goggles Pumping Team,
Pumping eyes Cementing team
Lines
impact hand-
gloves
walk the lines
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8.6 OTHER OPERATIONAL PROCEDURES
8.6.1 Stripping Operations

 Air Compressor
 BOPs – Double Ram type & Annular
 Choke manifold & Remote Choke control panel
 Flow-Back Tank – (Stripping)
 Mud Pumps
 Rig Supervisor
 SFE
 Pump Operator & Assistant
 Deck-Hands
 HSE
 Ensure the FBT is L/U properly

 Ensure the Annular is used for stripping
 The Annulus Pressure is constantly monitored with remote choke panel
 Ensure after closing the Annular on the string w/1000psi
 Ensure all Permits needed are prepared
 Ensure spare Annular element is available
 Ensure a Gray Valve (IBOP) has been installed on the FOSV
 Ensure the FOSV is opened
 Ensure SICP is recorded
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 Ensure the volume of influx is known (Trip Tank)

 Ensure the drill string weight is known
 Ensure drill string F/U
 Ensure MOC is followed
 Ensure all Pressure gauges are certified
 Ensure the MAASP is not approached nor exceeded
 Observe JHA
8.6.1.4 Stripping
Stripping is an emergency procedure to maintain well control. However,

plans for certain drilling, completion, or work-over operations may include stripping to
eliminate the necessity of loading the well with fluid. The influx volume is observed
using the Trip tank & that determines the Pit Gain
 Determine the Influx Volume using the Trip Tank

 Determine the working pressure increment
 Calculate the Volume of Mud in the Open-hole/Drill collar annulus
 Calculate the Allowance for Loss of Hydrostatic as the Influx rises
 Reduce the annular closing pressure to the lowest possible (about 300 – 500psi)
while avoiding leakage
 Commence stripping slowly at 2min/joint allowing SICP to build up to choke pressure
( if not already achieved during stripping preparation) without bleeding off any mud
 Cont’d stripping, once choke pressure is reached bleed into the FBT (Thru choke &
MGS) to keep choke pressure constant
 Cont’d stripping maintaining choke pressure constant until the total volume drained in
the FBT equals volume of Mud in the Open hole/DC
 Once the measure volume on the FBT equals the Volume of mud in the open hole,
close the choke & allow the choke pressure to rise as string is stripped down the hole
 Cont’d stripping repeating the procedure as stated above ensuring the drill string is
F/U with Mud. Adjust the Stripping speed to avoid surging
 Stop stripping once one of this is observed:
 The BHA (Bit) is on Bottom
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 Gas has reached the surface

 BOP problem
 Once the BHA (Bit) is on bottom revert to well kill by Drillers Method
 The Calculations are well highlighted in the Appendix

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Task Name: Stripping Operations Team Date:
Composition:
Sup., SFE, Driller,
Crane Opt, HSE,
Pump Opt, crew-
men & Tong opt
Description Hazard: Who or Sev Likeli Risk Control Recovery Action Party
Incident Risk y
Stripping into Spillages Environment H L H Ensure the Spill Sup., SFE, Driller,
the hole Annular is containment HSE, Crew-men &
sealed Mud Engineer, Pump
opt
-do- MAASP Well H L H Monitor the Plug & HSE, Driller, SFE,
exceeded SICP Squeeze DSVSup., Cementing
cement crew, Crane Opt &
Crew-men, Pump opt
-do- Equipment, H L H Do not use all Abandonment Sup., Driller/Assistant
Failure of the Well & BOPs crew-men, DSV,SFE
well control personnel & HSE, All Personnel
system
-do- Fire Equipment, H L H Proper choke Use of SBR for Driller, Sup,
Environment operating & Abandonment Mechanic, Crew-men,
& Personnel ensure no SFE, DSV
leaks
Lines
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impact hand-
gloves
-do- Fire Personnel, H L H Use of Brass First-Aid/ Driller, Sup., SFE,
Environment hammer Medevac/Fire Pump opt. DSV &
& Well Pump Fire team
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8.6 RIG UP WIRE-LINE & COIL TUBING ON HWU
 Coil Tubing & Assy.

 Electric Line & Assy.
 Slick-Line & Assy.
 2 x Cranes/Forklift & the Lifting Gears
 HWU Rigged up
 Hand-tools
 Rig Supervisor
 SFE
 Driller, Assistant & Tong Operator
 CT or EL or SL Team
 Crane operator/Banksman & PIC
 Deck Hands
 Ensure the string is lowered to minimal handling level on the work-basket

 Ensure the HWU is properly checked for loose items & DROPS
 Ensure the HWU guy-lines are well anchored and tensioned
 Ensure the right-rated (SWL and Boom length) & certified Crane is available
 Observe JHA & all Permits prepared & duly followed
8.6.2.4 Rig-Up Operations

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 Ensure X/O Available to String & MU same w/T-Sub for Pumping line connection
 Position Crane & R/U the CT/EL/SL on the HWU
 MU Kelly hose to T-Sub
 The Crane hold the CT/EL/SL until the operations are concluded as per work program
 R/D same CT/EL/SL
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Task Name: R/U Coil Tubing, E-line & Team Date:
Slick-line on HWU Composition:
Sup., SFE, Driller,
Crane Opt, HSE,
Pump Opt, crew-
men & the
CT/EL/SL Team
Incident Risk y
CT/EL/SL lifting gears Equipment lifted load Medevac; HSE, Crew-men, the
assy. & Change the Unit crew
others load
loose items Medevac Sup., CT/EL/SL crew,
Crane Opt & Crew-
men
CT/EL/SLteam
Lines
impact hand-
gloves
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walk the lines
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8.6.3 TRANSFER OF FUEL & EQUIPMENT FUELING PROCEDURE
 Diesel Tanks
 Power Pack Diesel tank
 Mud Pumps & Fire Pump
 Vehicles
 Air Compressors
 Generators
 Diesel Barges – Marine
 Stand-alone light
 Sub-contractors Equipment & others
 Dispensing Pumps
 Rig Supervisor
 DSV
 SFE
 Barge Master & team
 Diesel Truck Drivers & Mates
 Ensure all the Work permits are done (Hot-work)

 Ensure diesel storage tanks have drain pans
 Ensure spill containment materials are readily available
 Ensure functional extinguishers is well positioned
 Ensure no hot-work around 3m to the area
 Ensure no smoking sign is placed or pasted
 Ensure marine equipment is well secured with marine rope
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 Ensure good communication among parties

 Ensure equipment is shut-down before re-fueling
 Ensure the Diesel tank have a safety hand-rail
 Ensure proper JHA is observed
8.6.3.4 Fuel Dispensing Operations
 The DSV, Rig Supervisor & Mechanic with the SFE needs to confirm the volume of
diesel in the storage tank before receiving fuel
 If it’s in Marine the Barge master needs to be involved in noting the diesel content of
the storage tank
 The Truck/Diesel Barge drivers had to confirm the diesel volume with the DSV
 The Mechanic receives the diesel in the storage tank & confirm the volume then
report to DSV/Rig Supervisor/SFE that document such both at Rig & Camp Sites
 The Mechanic liaise with the DSV for any the Equipment that needs to be re-fueled
 The Mechanic checks for leaks then unreel the dispensing hose & take such to the
equipment while the Electrician powered the pump
 The Mechanic liaise with DSV & SFE in all the fueled dispensed & such are properly
monitor
 PTW Procedure: HSE-TOS-SMP-SOP-025

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Task Name: Fuel Dispensing Team Date:
Composition:
Sup., DSV, SFE,
Driller, Crane Opt,
HSE,
Mech./Electrician
Incident Risk y
Diesel Truck Road Personnel/ H L H Maintaining First-Aid Driver & Mate, DSV
Movement Accidents Equipment speed limits Medevac
-do- Fire out-break Personnel/ H L H Ensure no First-Aid Driver, mate & DSV
Equipment leakages Medevac &
Fire
extinguisher
-do- Personnel H L H Use of seat First- Driver & Mates
Hitting head on belt Aid/Medevac
dash-board
Dispensing of Spillages Environment H L H Drain pan & no Use of spill Sup., SFE, Mechanic
fuel leaks containment & HSE
-do- Electrical Personnel H L H Proper PPE & First-Aid/ Mech., Sup., SFE, &
hazard system Medevac Equipment opt
earthed
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8.6.4 HOT-WORK PROCEDURE
Hot work” means processes involving burning, welding, or similar operations that are
capable of initiating fires or explosions through spark, flame, or heat, such as:
 Welding and allied processes (e.g., oxy-fuel gas welding, open-flame soldering,
brazing, thermal spraying, oxygen cutting, arc cutting)
 Heat treating
 Grinding
 Hot riveting etc.
Conditions Requiring a Hot Work Permit

When work is conducted outside of a permanently established area that is designated
and maintained for this type of work, a hot work permit may be required, as depicted in
the following decision tree.
Is There Acceptable Alternative To Hot-work?

Yes- complete the job with cold work. No hot work No- continue to next question
permit is needed
Can Hot-work Be Performed In A Designated Area?

Yes- examine designated area, then complete hot No- continue to next question
work at that location. No hot work permit is needed
Is The Proposed Work To Be Done In A Non-designated Area?

Yes- obtain a written hot work permit No- continue to next question
Is The Work To Be Done In A Non-permissible Area?

Yes- hot work and permit are not authorized No- obtain a written hot work permit
 Welding Machines & Assy.

 Fire Extinguisher
 Cutting Touch
 Oxygen & Acetylene Bottles
 Materials & Hand-Tools
 Grinding Machines etc.
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8.6.4.2 Personnel Requirements as Per PTW Form
Where it is agreed in the Bridging Document that the Joeny’s PTW System is to be used. The
following will apply:
 Permit Applicant: The personnel duly certified as a competent person who applies for
the permit to carry out non-routine work in a restricted area.
 Responsible Asset Holder Supervisor: A competent personnel from the client that
ensure & verify that all preparations are complete & adequate then issue Permit
indicating that it is safe to do the work
 The Asset Holder Site Supervisor: The Supervisor in-charge of daily activities in a
facility (DSV)
 Permit Holder: The Person designated to supervise the work
 Contractor Supervisor
 Ensure Fire extinguisher is available at the point of work
8.6.4.3 Hot-work Procedure
 The Permit Applicant describes the Work Scope & Identifies the Hazards
 The Assets Holder Supervisor Assess the Hazards
 The Assets Holder Site Supervisor & the PH Implements Precautions, review & verify
same on site
 The Assets Holder Site Supervisor issues the Permit
 The Permit Holder had a Toolbox talk with the workers in which the JHA is well
analyzed
 The Supervisor supervised the work
 The Permit Holder & The Assets Holder Site Supervisor Approve, close & Hand back

 PTW Procedure: HSE-TOS-SMP-SOP-025
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8.6.5 Lifting & Hoisting Procedures
 Cranes & Forklift

 Lifting Gears – Slings & shackles etc.
 Rig Supervisor
 Certified Crane & fork-lift operators
 Personnel-in-charge (PIC)
 Certified Banks-men/Rigger
 Flag-man
 Ensure lifting plan is prepared & duly followed

 Ensure all permits are prepared & followed
 Ensure all lifting gears & equipment checks are properly done
 Ensure valid certifications of all lifting equipment & gears
 Ensure all responsible party understood the plan
 Ensure communication method is well defined
 Ensure DROPS & proper checks are done
 Ensure proper JHA
8.6.5.5 Operations
The lifting and hoisting operations will be properly carried out in reference to this document –
Lifting & Hoisting Procedure: HSE-TOS-SMP-SOP-010
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Task Name: Lifting & Hoisting Team Date:
Composition:
Sup., SFE, Driller,
Crane/Forklift Opt,
HSE,
Incident Risk y
Lifting of Loads falling Personnel/ H L H Proper lifting First-Aid Sup., Driller,
loads Equipment plan. Use Medevac/ Crane/Forklift opts,
certified lifting Change the PIC, Riggers, HSE
gears lifting gears
-do- DROPS Personnel/ H L H Check the First-Aid Crane opt, Rigger,
equipment Medevac PIC, Sup..
properly
-do- Pitch-point Personnel H L H Stay clear First- Crane opt., Riggers
Aid/Medevac
-do- Swinging Personnel/ H L H Proper use of First- Crane opt., Riggers &
Equipment tag-lines Aid/Medevac Rig Sup.
-do- Leakages Environment H L H Proper check Use of spill Crane opt., Mech.,
of the containment Riggers & crew
equipment
Re- Accident Personnel/ H L H Use of flag- First- Crane opt., mate,
positioning of Equipment man Aid/Medevac riggers & sup.
crane & change
equipment
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8.6.6 OPERATIONAL DRILLS PROCEDURE
In operations, there are regular SIMULATIONS/DRILLS in other to awaken the safety

cautiousness of all personnel to the processes & responsibilities in eventualities of the
associated hazards.
A Muster Point shall be clearly marked out. In the event of an emergency, site
emergency alarm shall be sounded and all workers aside the associated responsible team
must promptly move to the Muster point. Different Drills have their defined alarm system which
will be communicated through Site Induction.
The Responsible Team & their roles are clearly stated & publicized within the location.
These are some of the DRILLS being carried out in our base & locations but not limited
to them. They are:
 Well-control drill - Kick
 Fire Drill
 Confined Space Drill & others
8.6.6.1 Well-control drill
Three types of well-control drills are to be exercised:
Kick Drill While Milling (pit drill)
Kick Drill While Tripping (trip drill)
Kick Drill While Bit off Bottom (strip drill).
 Well Control Equipment – BOPs, BOP Control unit, Auxiliary Remote Panel, Choke-
manifold, Remote Choke panel, MGS, IBOP & FOSV
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 HWU & Assy.

 Mud Pumps & Mud Assy.
 Air Compressor
 Rig Supervisor
 Driller, Assistant & Tong Operator
 SFE
 HSE
 Crew men
 Ensure HWU is well tensioned & all connections well secured

 Ensure FOSV in open position & with the correct X/Os
 Ensure no complicated operations still on-going
 Ensure the BOP control unit is functional & no leakages
 Ensure the shut-in procedure is well known & BOP schematic pasted in Rig
supervisor’s & DSV’s offices.
 Ensure the DSV & Rig Supervisor is well communicated
 Ensure the Muster point is always clear
 Ensure the Personnel on board (POB) is up to date
8.6.6.1.4 Well –control Drills

 The Pump operator cranks the Mud Pump & pump increasing the Pit Gain to Trip tank
 Alarm triggered by the HSE team
 The driller lower down string depending on operations & stab in FOSV in open position
then close
 The SFE/Rig Supervisor close the Annular BOP, open the HCR & close the Manual
choke
 If Client demands hard shut in & that implies the choke will be in close position
 The Personnel assemble at the Muster Point
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 Head count is done as Personnel que in line w.r.t. companies

 Emergency Response Drills & Exercise Procedure: HSE-TOS-SMP-SOP-025
 Well-control Plan/Procedures Manual – JHL/E103/HWU 364
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Task Name: Well control drills Team Composition: Date:

Rig Supervisor,
Driller &
Assist.,Pump
Opt/Assist, HSE,
Incident
Kick drill Slip & Fall Personnel H L H Walking First-Aid/ Rig Sup.,
carefully to the Medevac Driller,Pump opt &
muster point Deck hands
-do- Spillages Environment H L H Walk lines & Spill Sup., Driller,
M/U Properly containmen Pump opt & HSE
t
-do- Parting treated Personnel H M H Use continuous First-Aid Mud Engr., Pump
pumping lines restraint Opt/Assist & Deck
Hands
Work at Potential fall Personnel H L H Rails covered First-Aid/ Mud Engr., Pump
Height on mud the area & Medevac Opt/Assist & Deck
tanks correct PPEs Hands
Moving Item Hitting personnel Personnel H L H Using tag-line & First-Aid, Mud Engr., Pump
watchful Medevac Opt/assist, Deck
hands
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8.6.6.2 Fire Drills
 Fire Pump & Foam Accessories

 Fire Extinguishers
 Fire Blankets
 Hand-tools
 Rig Supervisor
 Driller & work basket crew
 SFE
 Pump Operator & Team
 Deck Hands
 Safety officer & Medic
 Ensure the Fire pump is functional & tested once a week

 Ensure certified fire extinguishers visibly placed at strategic points based on class
In both camp & rig site
Ensure functional firefighting system is in place in the house-boats
 Ensure Firefighting team are well trained
 Ensure personnel have basic firefighting knowledge
 Ensure the emergency alarm system is functional
 Ensure every crew have a rescue team
8.6.6.2.4 Fire Fighting
Refer to:
Emergency Response Drills & Exercise Procedure: HSE-TOS-SMP-SOP-025
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8.6.6.6 Confined Space Drill
♦ Authorized Gas Tester ♦ Watch-man/Attendant

♦ Authorized entrant ♦ Rescue team
♦ Entry Supervisor ♦ Mechanic/Electrician
 Mud Tanks,
 Flow-Back Tanks
 Trip Tanks
 Diesel Tanks & others
 Hand tools
 Ensure proper Risk Analysis should be carried out

 Ensure the PTW is done
 Ensure LOTO is properly carried
 Ensure the Confined Space Permit is properly done
 Ensure Gas Testing is properly carried out
 Ensure the personnel involved are competent & qualify
 Ensure the system is free of fluid
 Ensure proper PPE is available
 Ensure the Rescue Team understand their job
 Ensure good communication
 Observe JSA
8.6.6.6.4 Confined Space Operations
 When confirmed that all work permits has been done with all the instruments needed.
The Authorized Entrant commenced as per the procedure as properly described in Joeny
CONFINED SPACE ENTRY.
 Confined Space Entry Procedure: HSE –JHL_CSE-STD 002

 Safety Standard on The Control of Hazardous Energy (LOCKOUT/TAGOUT):
HSE-JHL_STD-013
 PTW Procedure: HSE-TOS-SMP-SOP-025
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APPENDICES
Stripping Calculations
SICP = Known from shut-in & read from the Casing Pressure Gauge on Choke remote panel
Influx Volume = Initial Pit Gain & read from the Trip Tank before shutting in (V inf)
 Determine the working pressure increment = PSTEP
NB: Convenient values for PSTEP is between 50 – 150psi based on the scale
division available on the pressure gauge
 Kick Height (ft.) = Kick (Influx) Volume (VINF) x Hole Capacity
Hole Size (Known) & given in the Well program
Hole Capacity (bbl./ft.) = Hole Size / 1029.4
Influx Volume (bbl) is obtained as Initial Pit Gain from the Trip Tank
NB: Top of Gas Kick (ft.) = Hole TD – Kick Height (Before migration)
 Determine the Volume of Mud in the Open Hole/Drill collar Annulus (VSTEP) or
Mud Increment corresponding to the Hydrostatic of the PSTEP
VSTEP = ((Annular Capacity x PSTEP) / (0.052 x MW))
Annular capacity (AC) = (Casing ID – Drill String OD) / 1029.4 (bbl./ft.)

MW = Mud Weight in ppg.
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 Metal Displacement per joint
Metal displacement (bbl.) = (OD2 x Average length) / 1029.4
 Allowance for loss of Hydrostatic as the influx rises from below the bit to
around the drill collars/ Safety Factor (PSF)
PSF = ((VINF/ (AC) – VINF/ OH-C) x (MW – MWINF)) x 0.052
VINF = Volume of Influx (bbl.)

AC = Annular Capacity (bbl./ft.)
OH-C = Open-hole Capacity
MW = Mud weight
MW INF = Influx Mud weight
 Choke Pressure (PCHOKE) = SICP + PSF + PSTEP

Stripping with Volumetric Control Measures
Sample of Strip-sheet
Joint of Casing Volume Total Total Total Target Over-

Pipe Pressure bled off Volume Stripped Bled Mud Balance
Stripped (psi) this Jt. Bled off Volume minus Increment
Total
Stripped
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JOENY HOLDINGS LTD

TRIP TANK/WELL FILL-UP RECORDING
DATA SHEET
SHIFT:
1. HWO UNIT: _______________
CUSTOMER: ______________
FIELD: ____________________ Date: ______________
WELL NO: _
Fluid Type: ______________
1. COMPANY MAN: ______________ Weight/gradient: ____________

RIG SUPERVISOR: _____________
CASING SIZE: ______
TUBING SIZE: _____________ PIPE WT. /FT: __ ______ TRIP [ IN ] / [ OUT ]
PIPE DISPLACEMENT: ________________________ TRIP TANK CALIBRATION (bbls)
Time Jts No Trip Tank Change in Trip Theoretical Vol. Gain Vol. Loss Remarks
Tank Fluid
(HR) Fluid Level (bbl.) (bbl.)
Level (bbl.) Vol.(bbl)
(bbl.)
Total
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TOTAL PIPE DISPLACEMENT:_________BBLS TOTAL WELL LOSSES/GAIN:________BBLS
WELL RATE: _________BBLS/HR ………………BBL/JNT COMMENTS: _____________________________
WELL CTRL. SUPERVISOR/ FIELD ENGINEER:

NAME: ___________________________ SIGN: _____________________________
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REFERENCE DOCUMENTS
 Elohor 103 HWU 460K RDE MANUAL – JHL/E103/HWU351

 Work basket Operational Procedure – HSE-JHL-KIB-001
 Gauge & Instrument Register
 Procedural Control for Power Packs – JHL – PC- PP – 01
 Hydraulic Hose Depressurization Procedure – HSE-JHL-HDP-001 (Revised 001)
 Hose Register
 Energy Isolation Standard Procedure (LOTO) – HSE – JHL – STD – 013
 DROPS Procedure /Survey Register – HSE –TOS – SMP – SOP – 014
 Preventive Maintenance Procedure – JHL/PMS/001/E
 SSE & POB Management Process Procedure – HSE – TOS – SMP – SOP – 031
 TPW Procedures & Register – JHL/E103/TPW 365
 BOP Control unit manual – Guanghzou Dongsu Pet Pg 19
 Blow-out Preventer Test Procedure – JHL/E103/HWU 368
 Well-control Plan/Procedures Manual – JHL/E103/HWU 364
 Joeny Management System – HSE – 03 – 018
 Job Description for Safety Critical Personnel – JHL/E103/HSE/340
 Joeny Chemical Safety Awareness Procedure – HSE-JHL-CSAP-SOP
 Confined Space Entry Procedure: HSE –JHL-CSE-STD-002
 Safety Standard on The Control of Hazardous Energy (LOCKOUT/TAGOUT): HSE-JHL_STD-
013
 PTW Procedure: HSE-TOS-SMP-SOP-025
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HWO Glossary & Acronyms
BHA – Bottom Hole Assembly

BO – Break-Out
BOP – Blow-out Preventer
DC – Drill Collar
DP -Drill Pipe
DSV – Drilling Supervisor
ESP – Electrical Submersible Pump
FD – Flanged Down
FOSV – Fully Opening Safety Valve
HCR – High Closing Ratio
HSE – Health Safety & Environment
HWDP – Heavy Wall Drill Pipe
IBOP – Inside Blow-out Preventer
ID – Internal Diameter
JHA – Job Hazard Analysis
JSA – Job Safety Analysis
JT – Joint
L/D – Lay down
LOTO – Lock-out Tag-out
LU – Line Up
MAASP – Maximum Allowable Annular Surface Pressure
MEDEVAC – Medical Evacuation
MU – Make Up
NRV – Non-Return Valve
NU – Nipple Up
OD – Outside Diameter
OEM – Original Equipment Manufacturer
P & ID – Piping & Instrumentation Diagram
PJSM – Pre-Job Safety Meeting
POOH – Pull Out of Hole PTW – Permit-To-Work PU – Pick Up
COMPANY: Doc. No:
LEGACY 01
RD – Rig down
RIH – Run-In Hole
RU – Rig up
SO – Slack Off
SFE – Senior Field Engineer SICP – Shut In Casing Pressure TBT – Tool Box Talk
TCP – Tubing Conveyed Perforator
THS – Tubing Head Spool
TOC – Top of Cement
TWCV – Two-Way Check Valve
XMT – Xmas Tree
XO – Cross-over
HWOP – Hydraulic Workover Operations

Final Updated HWO Procedure Manual

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Final Updated HWO Procedure Manual

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JOENY HOLDINGS LIMITED

HYDRAULIC WORK-OVER UNIT

1.0 HYDRAULIC WORKOVER OPERATIONS WORK PROCEDURE

 Setting of cement plugs/Squeeze cementing.

 Sand control (Gravel packing/stand-alone sand screens)

 Completions & ESP installation/Change out.

 Well control services

 TCP (Initial perforating/re-perforations)

2.0 PROCESS TITLES/FLOW

2.1 PROCESS OBJECTIVES

 Scope of work from client

2.2 RELATED DOCUMENTATION

 Draft work program from client.

2.3 PROCESS INPUTS

 Discussion with the related project owner

2.3 PROCESS KEY CONTROLS

2.5 KEY PROCESS QUALITY CHARACTERISTICS:

2.6 EXPECTED OUTPUTS

2.7 RESOURCES NEED

UNIT/ EQUIPMENT & PERSONNEL

Process Flow Diagram

ARE THERE ANY YES Close out of

APPROVAL AND NO CLOSEOUT

CONFIRM EQUIPMENT AND

IS THE JOURNEY NO CLOSE OUT ALL JOURNEY

Move HWO unit and

Are documents No Follow up and Close out

Ensure availability of HWU &

No Has the Next

Backload HWO unit and

3.0 ORGANIZATION CHART

MEDIC SNR. FIELD

SNR. CRANE ASSIST. PUMP DECK

3.1 ORGANIZATION & RESPONSIBLITIES

3.2.1 RIG Manager

3.2.2. Rig Supervisor

3.2.4 Senior Field Engineer

3.3 Reference Documents

4.0 REQUIREMENTS FOR THE HYDRAULIC WORK-OVER OPERATIONS & PROCEDURE

 Detailed well & work-over operations program

4.1 Detailed well & work-over operations program

4.2 Equipment & Tool Specifications

 Identification of the HWU capacity to be used based on string weight

4.2.1 HWOP SPECIFICTIONS

The main components of a HWOP can be categorized as follows:

♦ Mud system & Mud Pumps

♦ Drill pipe, drill collars, HWDP & Cross-overs

♦ Ancillary – Air compressors, Generators

4.2.1.1 Specification Data-sheet for HWOU & Casing Jack Unit

Table 1.0 – Hydraulic Jack

SPECIFICATIONS 460K RDE HWU 340K RDE HWU 600K CSG

Minimum Bore - inch 11in 11in 30in

Pull Capacity - lb 460,000 340,000 600,000

Snub Capacity - lb 220,000 150,000 N/A

Jack OD – inch 6 6 9.6

Table 2.0 Work Basket

Specifications 460K RDE HWU 340K HWU 600K CJU

Table 3.0 Rotary

Specifications 460K RDE HWU 340K RDE HWU 600K CJU

Capacity – ft/lbs 19K @ 2500psi - 22,000 22,000

Driven Hydraulic Hydraulic Hydraulic

Table 4.0 Counter-balance

Specifications 460k RDE HWU 340K RDE HWU 600K CJU

Type Dual Braden winch Dual Braden winch N/A