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Assembly Instructions GM 80-90 and GD 90C Motor Head: To Be Performed by A Skilled or Instructed Person Only !
Assembly Instructions GM 80-90 and GD 90C Motor Head: To Be Performed by A Skilled or Instructed Person Only !
To be performed by a skilled ➃ Release the handle by a gentle a 3.5 x 0.6 mm slot screwdriver.
or instructed person only ! downward pressure at its centre. ➆ Remove the motor housing
Press and release the handle from item 2 by unscrewing the four
Disconnect the vacuum cleaner the recess. screws with a Torx screwdriver T
from the power supply before
starting the work!
➄ Lift off the grill, diffuser with 20 and before removing it, unscrew
sound-suppressor. When replaced, the screw, item 3 and guide the
mount the sound-suppresor on top two internal motor wires back
Removal and refitting of the motor head with diffuser and through the bush holes with the
of the motor head grill. Replace the handle and lock plate, item 4 and the gasket,
➀ Model 80: Open the two top the two screws by turning their slot item 5. Sound absorber item 6 can
catches on the container and lift to horizontal position. now be replaced.
away the motor head. When repla-
cing the motor head, position the Removal of the motor
on/off switch over the suction inlet top housing (15) and/or
before locking the catches. the support ring (16)
➁ Model 90: Remove the motor ➅ Unscrew the two screws with
head by turning its handle counter- steel brackets where the handle
clockwise. Lift out the motor. Refit locks to the motor head with a Torx
by placing the motor in the contai- screwdriver T20. Unscrew the
ner with the on/off switch in line electrical socket (17) and remove
with the printed on/off symbol on with two screws (18). To remove
the container. Turn the motor head the on/off button (19) from the top
clock-wise until a distinct click is housing (15), press down a slot
heard. If the motor head will not screwdriver between the on/off
lock into position by turning, press button (19) and the top housing
the red locking lever inside the (15) and rock it gentle down wards
container in the direction of the to release it. Unscrew and remove
arrow. Then mount as described. the six screws (1) for the motor
heads plastic ring.
Removal and refitting of the Replace the top housing (15)
handle with grill, diffuser and and/or the support ring (16).
sound-suppressor Refit in reverse order.
➂ Detach the handle by turning
the slot of the two screws to verti- Removal and refitting of
cal position. the motor unit internal wires
Release the two internal motor
wires from the terminal block with
➄
➀ ➂
19
15
17
➁ ➅ 16
➃ 18
Replacement of the the grill. All motor heads without edge fits properly to item 13. Place
motor-fan unit UL-approval where the thermo item 12-13 with item 9-10 on top
➇ Lift out item 9 and 10 with the switch fails, replace it if broken of the motor in the bottom
motor/fan unit, item 12, and unplug with the internal wire kit without housing, item 14.Position the
the existing internal wire connect- the thermo switch. motor with the carbon brushes
or. On UL-approved motor heads if Replace the internal wire connect- within the double lines marked in
the switch fails, replace it with a or to the motor terminal pins. Place the bottom housing wall, the ther-
new thermo switch by positioning item 13 on the bottom of item 12 mal switch positioned to the elect-
it into item 11 or position it over and make sure that the motor/fan rical outlet side. Place item 2 and
make sure that item 9 - 10 fit four
Torque wrench settings Tool type places into the inside grooves of
Electrical terminal 0.5 Nm Slot screwdriver 3.5 x 0.6mm item 2, guide the two internal wires
Electrical outlet 1.3 Nm Torx screwdriver T20 for the motor through the bush
Bracket for handle 1.3 Nm Torx screwdriver T20 holes on top and mount the
Motor top housing 1.3 Nm Torx screwdriver T20 gasket, item 5 the plate, item 4 and
Motor housing 1.3 Nm Torx screwdriver T20 screw item 3 in place.
Internal wires gasket 1.3 Nm Torx screwdriver T20
Refit in reverse order.
Blue Blue
Blue Capacitor
Capacitor Capacitor
Brown
Brown Brown
Single pole
switch Double pole
Red switch Double pole
switch
Gray
NOTE:
NOTE:
Red
NOTE:
Red
Gray Gray Cord,
Cord Cord grounded
➆
3
4
➇ 11
10
13
9
5
12
14
To be performed by a skilled Removal and refitting of the Removal of the on/off switch
or instructed person only ! handle with grill, diffuser and Release the two on/off switch
sound-suppressor internal motor wires from the termi-
➂ Detach the handle by turning nal block with a 3.5 x 0.6 mm slot
Disconnect the vacuum cleaner the slot of the two screws to verti- screwdriver and the two internal
from the power supply before cal position. electrical outlet wires. Remove the
starting the work! ➃ Release the handle by a gentle on/off switch and replace with new.
downward pressure at its centre.
Press and release the handle from Refit in reverse order
Removal and refitting of the the recess.
motor head ➄ Lift off the grill, diffuser with Test after repair
➀ Model 80: Open the two top sound-suppressor. After repair, please check that the
catches on the container and lift When replaced, mount the sound- motor/fan unit is functioning to
away the motor head. When repla- suppresor on top of the motor Nilfisk specifications and to any
cing the motor head, position the head with diffuser and grill. Repla- local authorised precautions.
on/off switch over the suction inlet ce the handle and lock the two
before locking the catches. screws by turning their slot to hori-
➁ Model 90: Remove the motor zontal position.
head by turning its handle counter-
clockwise. Lift out the motor. Refit Removal of the motor top hous-
by placing the motor in the contai- ing and ring
ner with the on/off switch in line ➅ Unscrew the two screws with
with the printed on/off symbol on steel brackets where the handle
the container. Turn the motor head locks to the motor head with a Torx
clock-wise until a distinct click is screwdriver T20. Unscrew and
heard. If the motor head will not remove the six screws, item 1, for
lock into position by turning, press the motor heads plastic ring.
the red locking lever inside the
container in the direction of the
arrow. Then mount as described.
➀ ➂ ➄
➁ ➃
Diagram:
Blue Blue
Blue Capacitor
Capacitor Capacitor
Brown
Brown Brown
Single pole
switch Double pole
Red switch Double pole
switch
Gray
NOTE:
NOTE:
Red
NOTE:
Red
Gray Gray Cord,
Cord Cord grounded
➀ ➂ ➄
➁ ➃
Instruction No.
ASSEMBLY INSTRUCTIONS GM 80-90 AND GD 90C MOTOR HEAD
➀ ➂
➁ ➃
➀ ➂
➁ ➃
To be performed by a skilled Removal and refitting of the Removal and refitting of the
or instructed person only ! handle with grill, diffuser and motor top housing and cord
sound-suppressor ➄ Unscrew the two screws with
➁ Detach the handle by turning steel brackets where the handle
Disconnect the vacuum cleaner the slot of the two screws to verti- locks to the motor head with a Torx
from the power supply before cal position. screwdriver T20.
starting the work!
➂ Release the handle by a gentle ➅ Remove the motor top part
downward pressure at its centre. and pull off the two wire termi-
Removal and refitting of the Press and release the handle from nals.
motor head the recess.
➀ Remove the motor head by ➆ Unscrew the two torx hea-
turning its handle counter-clockwi- ➃ Lift off the grill, diffuser with ded screws with a torx head bit
se. Lift out the motor. Refit by pla- sound-suppressor. T25,25 mm, for the “cable stop
cing the motor in the container When replaced, mount the sound- plate”, pull off the two external
with the on/off switch in line with suppresor on top of the motor sockets of “console” and remo-
the printed on/off symbol on the head with diffuser and grill. Repla- ve cable with “trumpet”.
container. Turn the motor head ce the handle and lock the two
clock-wise until a distinct click is screws by turning their slot to hori- ➇ Press new cable through
heard. If the motor head will not zontal position. “trumpet and “console”, pull
lock into position by turning, press the cable sleeve until “cable
the red locking lever inside the stop plate” can be mounted.
container in the direction of the Make sure the cable release
arrow. Then mount as described. inside “trumpet” has a good
grip to the cable sleeve, see
sketch A.
➀ ➁ ➂
➃ ➄ 1 mm
Sketch A
➈ Press the terminal from the Mount the two motor wire ter-
live wire on the “L” marked ter- minal sockets and make sure
minal spade to the left side and that the wire from the motor is
the terminal from the neutral mounted to “N” for neutral and
wire on the”N” marked to the the wire from the on/off switch
right side. Make sure the cable to “L” for live.
sleeve is positioned as shown
on sketch A. Mount the “cable When assembling the motor top
stop plate” with two torx hea- plate, ensure that the two motor
ded screws through the “con- wires are free to move and not
sole” into the “trumpet”. Make obstructed by other compo-
sure there is no air gap on the nents.
outside between “trumpet” and Refit in reverse order.
motor top part and “trumpet” is
fixed in its position.
➅ ➆ ➇ ➈
Blue Blue
Blue Capacitor
Capacitor Capacitor
Brown
Brown Brown
Single pole
switch Double pole
Red switch Double pole
switch
Gray
NOTE:
NOTE:
Red
NOTE:
Red
Gray Gray Cord,
Cord Cord grounded
Pull off the worn out swivel wheel Unscrew the worn out swivel wheel
(1). Make sure the spring (2) is fix- (1) and replace with the new wheel
ed to the axis ( 3), and lubricate the kit.
clean axis (3) with Mobil grease
No. 77 or equal.
Pull the new swivel wheel (1) off its Only 90 Series
axis (3), place the new ball (4) and Torque wrench settings Tool type
push the new swivel wheel (1) back
on the wheel axis of the trolley Wheel screw 2.5 Nm Slot screwdriver 3.5 X 0.6 mm
2
4
1
2
3
1
4
Instruction No.
ASSEMBLY INSTRUCTIONS GS/GM 80-90 SERIES
1 4
5
3
3
MONTERINGSINSTRUKTIONER
MONTAGEANWEISUNG
INSTRUCCIONES DE MONTAJE
INSTRUCTIONS DE MONTAGE
21738000. 21739000. Udskiftning af udblæsningsfiltre B-1.3.5-13 21738000. 21739000. Wechseln des Abluftfilters B-1.3.5-13
Tag støvsugerens stik ud af stikkontakten, før udskiftningen Vor dem Auswechseln des Filters bitte den Netzstecker des
påbegyndes! Staubsaugers aus der Steckdose ziehen!
BEMÆRK: Sørg for korrekt operatørbeskyttelse i overensstemmelse med HINWEIS: Bitte halten Sie alle Vorschriften zum Schutz gegen die in
forskrifterne i forbindelse med materiale i HEPA/ULPA-filteret. Schwebstoffiltern enthaltenen Stäube ein!
Sæt håndtaget på igen, og lås det på plads ved at dreje kærven i de to Befestigen Sie den neuen Filtereinsatz (4) und das Filtergehäuse (2) auf
skruer tilbage til vandret stilling. dem Kunststoffgehäuse (5).
Drücken Sie mit der Hand auf das Filtergehäuse (2), und bringen Sie die
vier Schrauben wieder an.
Bemærk:
Da pakninger ældes, udskiftes begge pakninger for at sikre 100% tæthed Befestigen Sie den Griff, und sichern Sie ihn, indem Sie die beiden
rundt om den nye filterindsats. Schlitzschrauben wieder in die waagrechte Stellung bringen.
Hinweis:
Die Dichtungsringe verhärten sich im Laufe der Zeit. Um eine hundert-
prozentige Abdichtwirkung um den neuen Filtereinsatz herum
sicherzustellen, müssen deshalb auch die beiden Dichtungen erneuert
werden.
INSTRUCCIONES DE MONTAJE PARA LA SERIE GS/GM 80-90 INSTRUCTIONS DE MONTAGE GS/GM 80-90 SERIES
21738000. 21739000. Sustitución de los filtros de extracción B-1.3.5-13 21738000. 21739000. Remplacement des filtres d’évacuation B-1.3.5-13
Retirada y sustitución del cartucho del filtro (4) y de las juntas Enlèvement et remplacement de la cartouche filtrante (4) et des
blandas (6-7) joints d’étanchéité souples (6-7).
Suelte los cuatro tornillos (3) con un destornillador Pozidrive del Desserrez les 4 vis (3) à l’aide d’un tournevis Pozidrive N°2. Soulevez et
número 2. Quite la carcasa (2) junto con el cartucho del filtro (4). Retire ôtez le compartiment (2) avec la cartouche filtrante (4). Soulevez et ôtez
la carcasa de plástico (5) y sustituya la junta pequeña (6) por otra le boîtier en plastique (5) pour remplacer le petit joint (6) par un
nueva y lexible. Vuelva a colocar la carcasa de plástico (5) sobre la nouveau joint souple.
parte superior del cabezal del motor. Extraiga la junta mayor (7) de la Repositionnez le boîtier en plastique (5) au-dessus de la culasse du
ranura de la carcasa de plástico (5) y sustitúyala por otra nueva y moteur.
flexible. Monte el cartucho del filtro (4) y su carcasa (2) sobre la parte Enlevez le plus grand joint d’étanchéité (7) situé dans la rainure du
superior de la carcasa de plástico (5). Presione manualmente la boîtier en plastique (5) et remplacez-le par un nouveau joint souple.
carcasa de plástico (2) para colocar los cuatro tornillos.
Remontez la cartouche filtrante (4) et le compartiment du filtre (2)
Vuelva a colocar el asa y asegúrela en su posición, volviendo a girar au-dessus du boîtier en plastique.
los dos tornillos de ranura a su posición horizontal. Enfoncez le compartiment du filtre (2) pour serrer les 4 vis.
22361000. Mounting the bracket(a) with screws(b) to the Motor Head B-1.3.5
15
Unplug the cord from the wall How to plug the new socket into Note:
socket before starting the work! the Motor Head plug Use a screwdriver type Torx T20
4-Slide the bracket(a) vertical to the screws. Avoid
Mounting of the bracket(a) with upwards to open it. tightening the screws(b) too much
two screws(b) to the Motor Head 5-Push the plug(d) into the (max. 1.1 Nm), as this will damage
1-Unscrew and remove the two Motor Head socket. the thread of the Motor Head
existing screws(c) from the Motor 6-Push the bracket(a) gently socket.
Head socket. downwards.
2-Mount the new bracket(a) with Contents:
the two new screws(b) to the
Motor Head.
3-Shows the bracket(a) mounted.
b
1 2
c
3 4
5 6