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Fault

number Text shown in alarm display Cause of the failure Instructions System reaction PLC Address
1 Hoist motor over temperature Motor Termistor M601 or malfunction in thermistor relay Wait until Fault disappear Hoisting is available only with Bypass-switch DB701.DBX1.0
k640 (sheet 7H)
2 Hoist controller Malfunction in joystick S731 or in Input module A702 sheet Check wiring or change the Hoist joystick Hoist max speed 8m/min DB701.DBX1.1
8B)
3 Hoist general - - - DB701.DBX1.2
4 Hoist encoder Hoist position lost Check supply and wiring Reset:Syncronize hoist Hoist max speed 8 m/min. DB701.DBX1.3
5 Hoist synchronization Hoist position is not within +/- 0.3m window from the sync- Synchronize hoist Hoist speed 8m/min. DB701.DBX1.4
limit or position wrong when coming up to ch.point

6 MAX STABLE HOIST ABSOLUTE ENCODER Reset: Press fault reset (ACK) when Crane OFF DB701.DBX1.5
DEVIATION
7 Hoist over load Over weight container Use cabin Bypass switch and lower Reset:Lower container Hoisting is not possible, Continuous alarm sound DB701.DBX1.6

8 Hoist over speed Overspeed switch S608 or speed exceeds speed limit Check switch S627 or contactor K627 Reset:Press fault Hoist stopped immediately,CraneOFF DB701.DBX1.7
(sheet 7B) reset (ACK), Crane ON
9 Main breaker acknowledge Main circuit breaker F2 or (F2 and F3 and F4) Check main circuit Fuse Switch F2(sheet 1B) Main functions can not be used DB701.DBX3.0
10 Hoist drive communication Profibus communication failure in the hoist drive Check Profibus cable and Drive communication board Hoist drive is out of order DB701.DBX3.1
CBP2
11 HOIST BRAKE 2 NOT FALLING OR NOT Hoist brake sensors S623/S624 or contactor K602 Check contactor and sensors (sheet 7C and 7M) Reset: Hoist doesn't work DB701.DBX3.2
WORKING Press fault reset (ACK) when brake is closed
12 HOIST BRAKE NOT FALLING OR NOT WORKING Malfunction in brake, Brake wear sensor S624 activated Check and Maintain brakes Reset: Press fault reset (ACK) Hoisting is available only with Bypass-switch, DB701.DBX3.3
(sheet 7C),no feedback from K603 or S620 (sheet 7M) alarm sound on.

13 HOIST DRIVE ALARM Hoist drive malfunction Check hoist drive and its faults Reset:Press reset (ACK), Hoist doesn't work,Crane OFF DB701.DBX3.4
Crane ON
14 Hoist lower over travel Spreader is lower than End Stop Down- limit in program Synchronize Hoist Spreader can not lower without Bypass-switch DB701.DBX3.5

15 Hoist upper over travel Spreader too high, on Over Travel -limit Check Synchronizing and go down by using Bypass-switch Hoisting not possible DB701.DBX3.6
S650(Press and HOLD switch, Crane ON, Lower spreader)

16 Hoist drive over temperature Over temperature in Hoist drive Check EE-House AC, Hoist Drive fan, Wait for Hoist drive can not be used DB701.DBX3.7
cooling.(Emergency movement possible with bypass-
switch)
17 Trolley drive communication Profibus communication failure in the Trolley drive Check Profibus cable and Drive communication board Trolley drive is out of order DB701.DBX5.0
CBP2
18 Trolley 400/440V supply in ee-house Circuit Breaker F13 Open Check F13 in EE-House (sheet 6F) Trolley movement not possible DB701.DBX5.1
19 Trolley brake supply Trolley Brake supply from K611 or brake feedback S602 Check the Brake circuit Reset:Crane Off, Crane On Trolley movement not possible DB701.DBX5.2
(sheet7J&amp7G)
20 TROLLEY DRIVE ALARM Trolley drive malfunction Check Trolley drive and its faults Reset:Press reset (ACK), Trolley doesn't work,Crane OFF DB701.DBX5.3
Crane ON
21 Trolley dos over travel Diesel Opposite Side overtravel limit S605:D active Check Synchronizing+limits Reset:Use Cabin and Trolley Trolley doesn't move DB701.DBX5.4
(sheet7D) bypass to move
22 Trolley ds over travel Diesel Side overtravel limit S605:A active (sheet7D) Check Synchronizing+limits Reset:Use Cabin and Trolley Trolley doesn't move DB701.DBX5.5
bypass to move
23 Trolley drive over temperature Over temperature in Tr-Drive Check EE-House Ac, Trolley drive fan, Wait for Trolley drive can not be used DB701.DBX5.6
cooling.(Emergency movement possible with bypass-
switch)
24 TROLLEY MOTOR OVER TEMPERATURE / Motor Termistor M681-684 or malfunction in thermistor RESET:Press reset (ACK) when OK Movement is available only with Bypass-switch DB701.DBX5.7
OVERLOAD relay K661-664 (sheet 7E)
Fault
number Text shown in alarm display Cause of the failure Instructions System reaction PLC Address
25 HOIST ECCENTRIC LOAD One end of the container is too heavy or malfunction in Use Cabin Bypass and lower container (Hoisting not Hoisting isn't possible,Alarm sound DB701.DBX7.0
S662 or S663 (sheet 7F2) possible)
26 Hoist brake manual released - - - DB701.DBX7.1
27 Hoist brake supply Brake supply F603 or K603 (sheet 7M) or feedback Check brake supply circuit Reset:Crane OFF, Crane ON Brake not open Hoisting is impossible DB701.DBX7.2
S623(7C)
28 Hoist braking unit a1 Over heating or malfunction in Braking Unit A1 Check the Braking unit,wait cooling Reset:Diesel to Idle Main Contactor opens. DB701.DBX7.3
speed, wait for 2min.Press reset, diesel to full, Crane ON

29 Hoist braking unit a2 Over heating or malfunction in Braking Unit A2 Check the Braking unit,wait cooling Reset:Diesel to Idle Main Contactor opens. DB701.DBX7.4
speed, wait for 2min.Press reset, diesel to full, Crane ON

30 Hoist prevent by-pass used Bypass Switch on Left-Console Release switch Allows to use slow speed on Hoist/Trolley/Gantry DB701.DBX7.5
regardless somefaults,warning damage possible!

31 HOIST EMERGENCY BRAKE RELEASING ERROR Malfunction in Brake or wear sensors S626, S627,S628 or Adjust wear control switches or change brake pads. Hoist is not working DB701.DBX7.6
S629 (sheet 7C) Reset:Press reset (ACK) when OK
32 Hoist emergency brake pressure DB701.DBX7.7
33 Cabin gate not locked Gate open or Malfunction in Cabin Gate Lock Close gate or Check Cabin Gate Locking device(Key-Switch Information DB701.DBX9.0
maybe on MANUAL position)
34 Maintenance reset needed DB701.DBX9.1
35 Trolley lubrication, oil level Lubrication system low oil level or oil level sensor. Check lubrication system Information DB701.DBX9.2
36 Trolley lubrication, pump pressure Lubrication system has run out of Oil pressure. Check lubrication system Information DB701.DBX9.3
37 Left skew motor feedback No feedback from (K652,K653) (Sheet 7H) Check supply F607,F690,F691 (Sheet 7M2) Reset: DB701.DBX9.4
38 Right skew motor feedback No feedback from (K656,K657) (Sheet 7H) Check supply F607,F690,F691 (Sheet 7M2) Reset: DB701.DBX9.5
39 Trim motor feedback No feedback from (K605) (Sheet 7M) Check supply F605 (Sheet 7M) Reset: DB701.DBX9.6
40 Trim brake feedback No feedback from (K614) (Sheet 7M) Check supply F614 (Sheet 7M) Reset: DB701.DBX9.7
41 Trolley controller Malfunction in joystick Switch S701 or DI module A702 Check wiring or change the joystick Trolley driving is possible only with 15m/min DB701.DBX11.0
(sheet 8C) speed.
42 Trolley general - - - DB701.DBX11.1
43 Trolley encoder DB701.DBX11.2
44 Trolley synchronization DB701.DBX11.3
45 TROLLEY HYDRAULIC PUMP SUPPLY DB701.DBX11.4
46 Trolley supply in trolley DB701.DBX11.5
47 Trolley braking unit DB701.DBX11.6
48 Trolley over speed Malfunction in synchronizing (Travels too fast to speed Check synchronizing and limit switch Trolley function disabled DB701.DBX11.7
check point on DS or DOS , S605:B or S605:C,sheet7D)

49 Gantry motor 4 tripped DB701.DBX13.0


50 Gantry controller Malfunction in joystick S731 or DI module A702 (sheet 8B) Check wiring to module A702 or change the Gantry joystick Gantry driving only possible with 25m/min speed DB701.DBX13.1
S731
51 Gantry steering Actual speed difference DS-DOS over 20 % Check gantry brakes(might be on in one corner) ,drive Fast stop on Gantry DB701.DBX13.2
settings or motor encoder Reset:Crane OFF, Reset, Crane
ON
52 Steering inductive corner 1 Wrong data from inductive switches in corner C1 Check inductive switches(sheet 6S2) Gantry driving impossible DB701.DBX13.3
53 Steering inductive corner 2 Wrong data from inductive switches in corner C2 Check inductive switches(sheet 6S2) Gantry driving impossible DB701.DBX13.4
54 Steering inductive corner 3 Wrong data from inductive switches in corner C3 Check inductive switches(sheet 6T2) Gantry driving impossible DB701.DBX13.5
55 Steering inductive corner 4 Wrong data from inductive switches in corner C4 Check inductive switches(sheet 6T2) Gantry driving impossible DB701.DBX13.6
56 Gantry motor over temp DB701.DBX13.7
57 Gantry drive communication DB701.DBX15.0
Fault
number Text shown in alarm display Cause of the failure Instructions System reaction PLC Address
58 Gantry supply DB701.DBX15.1
59 Gantry brake supply DB701.DBX15.2
60 GANTRY DOS DRIVE ALARM Gantry DOS drive malfunction Check Gantry drive and its faults (Check Drive faults) Gantry doesn't work,Crane OFF DB701.DBX15.3
Reset:Press reset (ACK), Crane ON
61 GANTRY DS DRIVE ALARM Gantry DS drive malfunction Check Gantry drive and its faults (Check Drive faults) Gantry doesn't work,Crane OFF DB701.DBX15.4
Reset:Press reset (ACK), Crane ON
62 Gantry motor 1 tripped DB701.DBX15.5
63 Gantry motor 2 tripped DB701.DBX15.6
64 Gantry motor 3 tripped DB701.DBX15.7
65 MAIN DIESEL ALARM, SPN code xxx / FMI-code DB702.DBX1.0
xxx
66 AUX DIESEL ALARM DB702.DBX1.1
67 Main diesel overcrank DB702.DBX1.2
68 AUX DIESEL WARNING DB702.DBX1.3
69 Fuel low Low Fuel level or malfunction in fuel level switch R120 Fill up the fuel tank, check switch function of R120 Reset: - Information DB702.DBX1.4
(sheet 6B5)
70 Main diesel low oil pressure DB702.DBX1.5
71 Main diesel coolant over temp DB702.DBX1.6
72 Main diesel coolant level low DB702.DBX1.7
73 Gantry encoder - - DB702.DBX3.0
74 Gantry synchronization - - DB702.DBX3.1
75 Gantry braking unit DB702.DBX3.2
76 Gantry over speed Motor speed exceeds 150m/min limit or uneven surface Check the Gantry circuit / Drives Reset: Crane OFF, Reset, Gantry fast stop DB702.DBX3.3
Crane ON
77 Gps-signal DB702.DBX3.4
78 AUTO STEERING OUT OF AREA Crane has gone outside the autosteering area Drive the crane back on railmanually and check the GPS Crane is changed to manual mode DB702.DBX3.5
system
79 Hoist / gantry change over Inverter HO/GA setting isn't eqvivalent to output K4/K5 Change between Hoist and Gantry check K4 and K5 setting Crane OFF DB702.DBX3.6
selection
80 Yms data not send DB702.DBX3.7
81 Ee-house high temperature High temperature in EE-house, malfunction on S31 or F31, Cool down the EE- house, check the air-conditioning Movements are stopped DB702.DBX5.0
F34 tripped(sheet6F) Reset:Wait for cooling, Crane ON
82 STEERING MOTOR SUPPLY 400 VAC supply to DS or DOS (sheet 6S6,1L1,1M1 or 6T6) Check fuses and contactors Steering doesn't work DB702.DBX5.1

83 STEERING MOTOR OVERLOAD Steer. motor thermal protection F15/F16/F17/F18 (sheet Wait for cooling Steering doesn't work DB702.DBX5.2
6F)
84 Wheel turning in corner 1 Malfunction in hydraulic or sensors Check Hydraulic and Sensor circuits Steering doesn't work within permitted time DB702.DBX5.3

85 Wheel turning in corner 2 Malfunction in hydraulic or sensors Check Hydraulic and Sensor circuits Steering doesn't work within permitted time DB702.DBX5.4

86 Wheel turning in corner 3 Malfunction in hydraulic or sensors Check Hydraulic and Sensor circuits Steering doesn't work within permitted time DB702.DBX5.5

87 Wheel turning in corner 4 Malfunction in hydraulic or sensors Check Hydraulic and Sensor circuits Steering doesn't work within permitted time DB702.DBX5.6

88 Anti collision corner 1 Collision in corner 1, inside or outside Crane OFF, Reset, Crane ON Gantry fast stop DB702.DBX5.7
89 Main diesel over speed Main diesel speed exceeds set level in PLC-program Check the main diesel and its faults Reset: Press reset, Diesel Shutdown DB702.DBX7.0
start diesel, full speed...
90 Main diesel oil level low Main diesel Oil level switch S28 (sheet 6B5) Check the main diesel and its faults Reset: Press reset, Diesel Shutdown DB702.DBX7.1
start diesel, full speed...
Fault
number Text shown in alarm display Cause of the failure Instructions System reaction PLC Address
91 Aux. Diesel coolant over temp Aux. diesel sensors Check the aux. diesel Diesel Shutdown DB702.DBX7.2
92 Aux. / main change over Aux. contactor K56 or Main contactor K1 Check Aux. and Main circuits Information DB702.DBX7.3
93 Main generator over voltage Main Gen. Voltage regulator or malfunction in Voltage Check the main generator AVR settings and K01 Information DB702.DBX7.4
relay K01 (sheet 6B3)
94 Main generator under voltage Main Gen. Voltage regulator or malfunction in Voltage Check the main generator AVR settings and K01 Information DB702.DBX7.5
relay K01 (sheet 6B3)
95 Main generator frequency Main Diesel speed regulator or malfunction in Frequency Check the main Diesel speed control and K02 Information DB702.DBX7.6
relay K02 (sheet 6B3)
96 Power unit fire alarm Fire annihilator has worked or malfunction on Check sensors or Repair cause of fire Rewire power Unit Diesel shutdown DB702.DBX7.7
temperature sensors
97 SHUT DOWN, AUX DIESEL STOP BUTTON S70 in Power Unit house (sheet 5A) Release switch Reset: Press Reset, start diesel, full speed... Emergency stop DB702.DBX9.0

98 Emergency stop general Any individual Emergency stop Release switches follow help text on invidual em-stop Emergency stop General, printer prints the DB702.DBX9.1
faults number of EM stops
99 Emergency stop plc Watchdog in the PLC program Check by Step-7 program what has Caused the Emergency stop DB702.DBX9.2
malfunction in the program
100 Emergency stop ee-house S99 in EE- house (sheet 5A) Release switch Reset: Press Reset, start diesel, full speed... Emergency stop DB702.DBX9.3

101 WIND METER FAULT Check B620 wind meter and A640 (sheet 9C) DB702.DBX9.4
102 Wind alarm > 20 m/s Wind has been over 20 m/s for 1s No Repair needed Beeping (1Hz) sound in Cabin DB702.DBX9.5
103 Wind alarm > 25 m/s Wind too strong for safe work. Stop working and Reset the fault by ALARM RESET Fast Beep in cabin. Movements 25% of max. DB702.DBX9.6
pushbutton. speeds.
104 Spreader cable not connected Spreader Cable is disconnected Connect Cable to Spreader or Dummy connector in Hoisting is not possible DB702.DBX9.7
Headblock
105 Anti collision corner 2 Collision in corner 2, inside or outside Crane OFF, Reset, Crane ON Gantry fast stop DB702.DBX11.0
106 Anti collision corner 3 Collision in corner 3, inside or outside Crane OFF, Reset, Crane ON Gantry fast stop DB702.DBX11.1
107 Anti collision corner 4 Collision in corner 4, inside or outside Crane OFF, Reset, Crane ON Gantry fast stop DB702.DBX11.2
108 Em stop in cabin or in trolley S600 in Trolley or S732 in Cabin (sheet 5A) Release switch Reset: Press Reset, start diesel, full speed... Emergency stop DB702.DBX11.3

109 Emergency stop corner 1 S103 on Corner 1 (sheet 5A) Release switch Reset: Press Reset, start diesel, full speed... Emergency stop DB702.DBX11.4

110 Emergency stop corner 2 S104 on Corner 2 (sheet 5A) Release switch Reset: Press Reset, start diesel, full speed... Emergency stop DB702.DBX11.5

111 Emergency stop corner 3 S203 on Corner 3 (sheet 5A) Release switch Reset: Press Reset, start diesel, full speed... Emergency stop DB702.DBX11.6

112 Emergency stop corner 4 S204 on Corner 4 (sheet 5A) Release switch Reset: Press Reset, start diesel, full speed... Emergency stop DB702.DBX11.7

113 RTG-RTG Anticollision sensor corner 1 Collision in corner 1, detected by ultra sonic or laser beam Crane OFF, Reset, Crane ON,Drive opposite direction or Gantry stop. DB702.DBX13.0
sensor use anticoll. Bypass sw
114 RTG-RTG Anticollision sensor corner 2 Collision in corner 2, detected by ultra sonic or laser beam Crane OFF, Reset, Crane ON,Drive opposite direction or Gantry stop. DB702.DBX13.1
sensor use anticoll. Bypass sw
115 RTG-RTG Anticollision sensor corner 3 Collision in corner 3, detected by ultra sonic or laser beam Crane OFF, Reset, Crane ON,Drive opposite direction or Gantry stop. DB702.DBX13.2
sensor use anticoll. Bypass sw
116 RTG-RTG Anticollision sensor corner 4 Collision in corner 4, detected by ultra sonic or laser beam Crane OFF, Reset, Crane ON,Drive opposite direction or Gantry stop. DB702.DBX13.3
sensor use anticoll. Bypass sw
117 Main diesel charge fault Diesel engine altenator Check altenator and Wake-up circuit (sheet 1T and 6C1) Information DB702.DBX13.4
Reset: -
Fault
number Text shown in alarm display Cause of the failure Instructions System reaction PLC Address
118 Rectifier failure Over heating or malfunction in Common Rectifier Unit Check the Rectifier unit,wait cooling Reset:Diesel to Idle Main Contactor opens. DB702.DBX13.5
speed, wait for 2min. Press Reset, diesel to full, Crane ON

119 OIL UPPER LEVEL - - - DB702.DBX13.6


120 AS-i master fault AS-i Master(Check LEDs to see which address cannot be Check cabling or change faulty module (sheet 9A) Reset: Spreader doesnt work correctly DB702.DBX13.7
seen) PLC-OFF, PLC-ON, Start diesel....
121 Spreader lubrication HB twistlocks (sheet 7L) Check twistlocks Prevent hoisting DB702.DBX15.0
122 SPREADER MOTOR SUPPLY Contactor K612 or F612 (sheet 7M/1P) Check supply circuit Spreader don't work,Hoist and Trolley speed 25 DB702.DBX15.1
% of max.
123 Cabin display communication Profibus communication failure to the cabin display Check the profibus connections and cables Cabin display is out of order DB702.DBX15.2
124 Ee-house display communication Profibus communication failure to the EE- house display Check the profibus connections and cables EE- house display is outof order DB702.DBX15.3

125 Plc cabin communication Profibus communication failure to the cabin PLC Check the profibus connections and cables Cab. PLC remote unit is out of order DB702.DBX15.4
126 Plc trolley communication Profibus communication failure to the cabin PLC Check the profibus connections and cables Tr. PLC remote unit is out of order DB702.DBX15.5
127 I/o interface address error Some I/O interface is out of order Find out corresponding rack by the other faults Crane doesn't work perfectly DB702.DBX15.6
128 Anti-sway pressure fault Spreader pump or 'Anti-sway pressure low'-switch Check pressures and pressure switches Crane Movements 25% of max. DB702.DBX15.7
129 Ee-house humidity high FC703 Check if air conditioning is on Reset: - DB703.DBX1.0
130 Drive fan failure FC703 Check if fan is rotating. Reset: Press Reset (ACK) - DB703.DBX1.1
131 Hoist motor overtemperature alarm FC703 Let the motor cool down and check drive also. Reset: - DB703.DBX1.2

132 Trolley motor overtemperature tripped FC703 Let the motor cool down and check drive also. Reset: - DB703.DBX1.3

133 Trolley motor overtemperature alarm FC703 Let the motor cool down and check drive also. Reset: - DB703.DBX1.4

134 Gantry motor overtemperature alarm ds I4.4 F61+F62, sheet 6G Check if motor is overloaded and let cool down. Reset: Gantry drive enable off. DB703.DBX1.5
Switch on F61+F62 and Press Reset (ACK)
135 Gantry motor overtemperature alarm dos I4.5 F63+F64, sheet 6G Check if motor is overloaded and let cool down. Reset: Gantry drive enable off. DB703.DBX1.6
Switch on F63+F64 and Press Reset (ACK)
136 Gantry anticollision bypass activated I61.5 button S731, sheet 8B Release the bypass button. Reset: Press Reset (ACK) Speed is limited to 15m/min and it is possible to DB703.DBX1.7
drive with bypass button pressed.

137 Anticollision warning corner 1 I22.5 Laser beam/scanner S131, sheet 6S3 Drive another direction to avoid collision. Reset: Drive Gantry speed is limited to 15m/min before DB703.DBX3.0
another direction or Press Reset (ACK) stopping.
138 Anticollision warning corner 2 I24.5 Laser beam/scanner S132, sheet 6S3 Drive another direction to avoid collision. Reset: Drive Gantry speed is limited to 15m/min before DB703.DBX3.1
another direction or Press Reset (ACK) stopping.
139 Anticollision warning corner 3 I32.5 Laser beam/scanner S233, sheet 6T3 Drive another direction to avoid collision. Reset: Drive Gantry speed is limited to 15m/min before DB703.DBX3.2
another direction or Press Reset (ACK) stopping.
140 Anticollision warning corner 4 I34.5 Laser beam/scanner S234, sheet 6T3 Drive another direction to avoid collision. Reset: Drive Gantry speed is limited to 15m/min before DB703.DBX3.3
another direction or Press Reset (ACK) stopping.
141 Laser scanner status corner 1 FC703, status signal of scanner Check why there is internal status alarm in scanner. - DB703.DBX3.4
142 Laser scanner status corner 2 FC703, status signal of scanner Check why there is internal status alarm in scanner. - DB703.DBX3.5
143 Laser scanner status corner 3 FC703, status signal of scanner Check why there is internal status alarm in scanner. - DB703.DBX3.6
144 Laser scanner status corner 4 FC703, status signal of scanner Check why there is internal status alarm in scanner. - DB703.DBX3.7
145 Ee-house low temperature FC703 Check why there is internal status alarm in scanner. - DB703.DBX5.0
146 Ee-house fire alarm Signal I2.6 B90 on sheet 6G Damp the fire in electrical house. Reset: When signal I2.6 Hoist, gantry, trolley and diesel are stopped. DB703.DBX5.1
is on
147 PREV, HOIST DRIVE SPEED DEVIATION FC703 Check hoist encoder etc. Hoist is stopped. DB703.DBX5.2
148 FIRE ALARM SYSTEM FAULT FC703 Check fire alarm system Reset: - DB703.DBX5.3
149 SHORE SUPPLY CABLE CONNECTED Shore supply cable input i0.3 p.6E and K2 in page 1D Disconnect shore cable Diesel is not starting DB703.DBX5.4
Fault
number Text shown in alarm display Cause of the failure Instructions System reaction PLC Address
150 FUEL FILLING Signal I28.5 on sheet 6B5 Take off fuel pump outlet. Reset: Fuel filling signal I28.5 is Gantry driving is blocked. DB703.DBX5.5
on
151 AUX DIESEL FUEL LEVEL LOW FC703, fuel level sensor Add some fuel. Reset: Aux diesel may stop after a while. DB703.DBX5.6
152 ALMOST OVERLOAD Signal I49.6-.7 S665-S666 on sheet 7F2 Check if hoist is almost overloaded. Reset: When signals - DB703.DBX5.7
I49.6-.7 are on
153 Powerunit platform outside FC703, switch on service platform Turn the platform inside before driving. Reset: Gantry driving is blocked. DB703.DBX7.0
154 Aux generator fault FC703, signal from aux generator. Check what´s wrong with the aux generator. Reset: - DB703.DBX7.1
155 Gantry steering brake malfunction corner 1 Input I22.1 S111 on sheet 6S2 Check steering brake sensors. Reset: Press Reset (ACK) Gantry driving is blocked. DB703.DBX7.2
when brake is closed.
156 Gantry steering brake malfunction corner 2 Input I24.1 S112 on sheet 6S2 Check steering brake sensors. Reset: Press Reset (ACK) Gantry driving is blocked. DB703.DBX7.3
when brake is closed.
157 Gantry steering brake malfunction corner 3 Input I32.1 S213 on sheet 6T2 Check steering brake sensors. Reset: Press Reset (ACK) Gantry driving is blocked. DB703.DBX7.4
when brake is closed.
158 Gantry steering brake malfunction corner 4 Input I34.1 S214 on sheet 6T2 Check steering brake sensors. Reset: Press Reset (ACK) Gantry driving is blocked. DB703.DBX7.5
when brake is closed.
159 Gantry traverse / longitudinal select contactor FC703, contactor feedback Check if contactors are working all right. Reset: - DB703.DBX7.6
malfunction
160 HEADBLOCK TWISTLOCKS NOT LOCKED Inputs I44.2-.3 S820-827 on sheet 7L Check twistlock sensors. Reset: Press Reset (ACK) when Hoisting up is blocked. DB703.DBX7.7
twistlocks are locked
161 Agss, satellites < 5 Less than 5 satellited visible Check GPS Receiver and antenna Reset: AGSS OFF,Gantry movement stopped DB703.DBX9.0
162 Agss, rtg out of rail RTG not on Rail or AGSS malfunction Drive Manually back to Rail Reset: Press Reset (ACK) AGSS OFF,Gantry movement stopped DB703.DBX9.1
163 Agss, SMART-processor is stopped Malfunction in MCT/M7-Processor Check MCT/M7-processor function Reset: When Smart- - DB703.DBX9.2
processor is ok
164 Agss, manual steering - - DB703.DBX9.3
165 Anticollision activated - - DB703.DBX9.4
166 Agss, pushbutton pressed - - DB703.DBX9.5
167 Traverse mode not selected - - DB703.DBX9.6
168 Load cell error FC703, weight value is smaller than 2 ton Check the function of load cells Reset: Press Reset (ACK) Hoist up movement stopped DB703.DBX9.7

169 Gps message error MCT status =0 Check MCT Reset: When MCT status is not 0 - DB703.DBX11.0
170 Gps stand alone GPS status: STAND ALONE, no connection to base station. Check the operation of the base station and radio modem - DB703.DBX11.1
MCT status =4 Reset: When MCT status is not 4
171 Gps float GPS status: FLOAT, too few satellites visible. MCT status Wait till the amount of visible satellites is 5 or more Reset: - DB703.DBX11.2
=10 When MCT status is not 10
172 Gps to dgps mode GPS status: DGPS state, too few satellites visible (accuracy Wait till the amount of visible satellites is 5 or more Reset: - DB703.DBX11.3
1m). MCT status =7 When MCT status is not 7
173 No gps message No message from GPS receiver to Smartrail PLC. MCT Check the wiring and operation of the GPS receiver Reset: - DB703.DBX11.4
status =1 When MCT status is not 1
174 Gps old position - - DB703.DBX11.5
175 No data from MCT to PLC Smartrail PLC CPU gets no data from Smart co-processor. Check the operation of the PLC, especially the MCT/M7 - DB703.DBX11.6
MCT status =8 unit Reset: When MCT status is not 8
176 Deviation > 0,3 m from rail The Crane is out of rail Drive the crane back to the rain manually Reset: When Alarm buzzer sound DB703.DBX11.7
deviation is less than 30cm
177 Oil press alarm FC703 - DB703.DBX13.0
178 Water temperature alarm FC703 - DB703.DBX13.1
179 Batt volt alarm FC703 Check battery voltage Reset: - DB703.DBX13.2
180 ENGINE REMOTE START/STOP FC703 - DB703.DBX13.3
181 Gen V L1-N alarm FC703 Check generator voltage Reset: - DB703.DBX13.4
182 Gen V L2-N alarm FC703 Check generator voltage Reset: - DB703.DBX13.5
Fault
number Text shown in alarm display Cause of the failure Instructions System reaction PLC Address
183 Gen V L3-N alarm FC703 Check generator voltage Reset: - DB703.DBX13.6
184 Engine under speed FC703, ALM frequency too low Check ALM frequency Reset: Press Reset (ACK) Sinamics ALM and diesel enable off DB703.DBX13.7
185 GENERATOR VG1 OVER/UNDER FC703 Check generator voltage Reset: - DB703.DBX15.0
186 GENERATOR VG2 OVER/UNDER FC703 Check generator voltage Reset: - DB703.DBX15.1
187 GENERATOR VG3 OVER/UNDER FC703 Check generator voltage Reset: - DB703.DBX15.2
188 Engine over speed FC703, ALM frequency too high Check ALM frequency Reset: Press Reset (ACK) Sinamics ALM and diesel enable off DB703.DBX15.3
189 ENGINE, CAN FAULT BETWEEN ENGINE CAN -bus / A010 InteliGen-NT / A018 CAN-PROFIBUS Check power unit controller and CAN -bus cables and bus - DB703.DBX15.4
CONTROLLER AND PLC converter on sheet 6B1 converter Reset: Press Reset (ACK)
190 GENERATOR OVER TEMPERATURE DB703.DBX15.5
191 OIL UPPER LEVEL DB703.DBX15.6
192 EMERGENCY LIGHT FAULT Check access light inverter Reset: - DB703.DBX15.7
193 Hoist pre-charging failure (f002) DB704.DBX1.0
194 Hoist dc-link overvoltage (f006) DB704.DBX1.1
195 Hoist dc-link undervoltage (f007) DB704.DBX1.2
196 Hoist overcurrent (f011) DB704.DBX1.3
197 Hoist motor stall (f015) DB704.DBX1.4
198 Hoist motor over temperature (f020) DB704.DBX1.5
199 Hoist motor overload (f021) DB704.DBX1.6
200 Hoist inverter over temperature (f023) DB704.DBX1.7
201 Hoist phase detection L1 (f025) DB704.DBX3.0
202 Hoist phase detection L2 (f026) DB704.DBX3.1
203 Hoist phase detection L3 (f027) DB704.DBX3.2
204 Hoist supply phase detection (f028) DB704.DBX3.3
205 Spare DB704.DBX3.4
206 Spare DB704.DBX3.5
207 Spare DB704.DBX3.6
208 Spare DB704.DBX3.7
209 Trolley pre-charging failure (f002) DB704.DBX5.0
210 Trolley dc-link overvoltage (f006) DB704.DBX5.1
211 Trolley dc-link undervoltage (f007) DB704.DBX5.2
212 Trolley overcurrent (f011) DB704.DBX5.3
213 Trolley motor stall (f015) DB704.DBX5.4
214 Trolley motor over temperature (f020) DB704.DBX5.5
215 Trolley motor overload (f021) DB704.DBX5.6
216 Trolley inverter over temperature (f023) DB704.DBX5.7
217 Trolley phase detection L1 (f025) DB704.DBX7.0
218 Trolley phase detection L2 (f026) DB704.DBX7.1
219 Trolley phase detection L3 (f027) DB704.DBX7.2
220 Trolley supply phase detection (f028) DB704.DBX7.3
221 Spare DB704.DBX7.4
222 Spare DB704.DBX7.5
223 Spare DB704.DBX7.6
224 Spare DB704.DBX7.7
225 Gantry ds pre-charging failure (f002) DB704.DBX9.0
226 Gantry ds dc-link overvoltage (f006) DB704.DBX9.1
227 Gantry ds dc-link undervoltage (f007) DB704.DBX9.2
228 Gantry ds overcurrent (f011) DB704.DBX9.3
229 Gantry ds motor stall (f015) DB704.DBX9.4
230 Gantry ds motor over temperature (f020) DB704.DBX9.5
Fault
number Text shown in alarm display Cause of the failure Instructions System reaction PLC Address
231 Gantry ds motor overload (f021) DB704.DBX9.6
232 Gantry ds inverter over temperature (f023) DB704.DBX9.7

233 Gantry ds phase detection L1 (f025) DB704.DBX11.0


234 Gantry ds phase detection L2 (f026) DB704.DBX11.1
235 Gantry ds phase detection L3 (f027) DB704.DBX11.2
236 Gantry ds supply phase detection (f028) DB704.DBX11.3
237 Spare DB704.DBX11.4
238 Spare DB704.DBX11.5
239 Spare DB704.DBX11.6
240 HOIST NET WEIGHT DB704.DBX11.7
241 Gantry dos pre-charging failure (f002) DB704.DBX13.0
242 Gantry dos dc-link overvoltage (f006) DB704.DBX13.1
243 Gantry dos dc-link undervoltage (f007) DB704.DBX13.2
244 Gantry dos overcurrent (f011) DB704.DBX13.3
245 Gantry dos motor stall (f015) DB704.DBX13.4
246 Gantry dos motor over temperature (f020) DB704.DBX13.5
247 Gantry dos motor overload (f021) DB704.DBX13.6
248 Gantry dos inverter over temperature (f023) DB704.DBX13.7

249 Gantry dos phase detection L1 (f025) DB704.DBX15.0


250 Gantry dos phase detection L2 (f026) DB704.DBX15.1
251 Gantry dos phase detection L3 (f027) DB704.DBX15.2
252 Gantry dos supply phase detection (f028) DB704.DBX15.3
253 Spare DB704.DBX15.4
254 Spare DB704.DBX15.5
255 Spare DB704.DBX15.6
256 Spare DB704.DBX15.7
257 Time expired on watchdog timer for spreader Inductive sensors I42.2 or I42.3 of twist locks on sheet 7K1 Check the inductive sensors of twist locks Reset: Press Switch off the outputs to open and close twist DB705.DBX1.0
twist lock motion (or I216.7 when RAM-spreader) Reset (ACK) locks
258 Spreader telescopic motor overload RAM-spreader input I217.2 Check the reason of RAM motor overload Reset: Press Telescopic movement disabled DB705.DBX1.1
Reset (ACK)
259 Spreader left twistlocks motor overload RAM-spreader input I217.3 Check the reason of RAM motor overload Reset: Press Twistlock movement disabled DB705.DBX1.2
Reset (ACK)
260 Spreader right twistlocks motor overload RAM-spreader input I217.4 Check the reason of RAM motor overload Reset: Press Twistlock movement disabled DB705.DBX1.3
Reset (ACK)
261 Spreader MCB telescopic motor tripped RAM-spreader input I217.5 Check the reason of RAM motor circuit breaker tripping Telescopic movement disabled DB705.DBX1.4
Reset: Press Reset (ACK)
262 Spreader MCB left twistlocks motor tripped RAM-spreader input I217.6 Check the reason of RAM motor circuit breaker tripping Twistlock movement disabled DB705.DBX1.5
Reset: Press Reset (ACK)
263 Spreader MCB right twistlocks motor tripped RAM-spreader input I217.7 Check the reason of RAM motor circuit breaker tripping Twistlock movement disabled DB705.DBX1.6
Reset: Press Reset (ACK)
264 Time expired on watchdog timer for spreader FC705 - DB705.DBX1.7
flipper motion
265 RAM spreader not OK RAM-spreader input I210.4 Check the reason of RAM not ok signal Reset: Press Reset Spreader movements disabled DB705.DBX3.0
(ACK)
266 Fault in the RAM spreader control RAM-spreader input I215.7 Check the reason of RAM control fault signal Reset: Press Spreader movements disabled DB705.DBX3.1
Reset (ACK)
Fault
number Text shown in alarm display Cause of the failure Instructions System reaction PLC Address
267 Spreader AS-i communication fault RAM-spreader input I216.1 Check the reason of RAM AS-i fault signal Reset: Press Spreader movements disabled DB705.DBX3.2
Reset (ACK)
268 Spreader I/O configuration fault RAM-spreader input I216.2 Check the reason of RAM i/o fault signal Reset: Press Reset Spreader movements disabled DB705.DBX3.3
(ACK)
269 Spreader oil level low fault RAM-spreader input I216.3 Add oil for the spreader Reset: Press Reset (ACK) Spreader movements disabled DB705.DBX3.4
270 Spreader oil pressure fault RAM-spreader input I216.4 Chack if there is leakage in oil pipes or no oil in system Spreader movements disabled DB705.DBX3.5
Reset: Press Reset (ACK)
271 Spreader oil filter blocked RAM-spreader input I216.5 Check if the oil filter is too dirty Reset: Press Reset (ACK) Spreader movements disabled DB705.DBX3.6

272 Time expired on watchdog timer for spreader Sensor input I42.4/I42.6 on sheet 7K1 (or I216.6 when Check the sensors of telescopic motion Reset: Press Reset Telescopic movement disabled DB705.DBX3.7
telescopic motion RAM-spreader) (ACK)
273 Cabin switch panel not zero Some input in cabin switch is ON Reset:Check cabin switch panel Not possible select Cabin controll DB705.DBX5.0
274 Left joystick is not zero Some input in left joystick is ON Reset:Check left joystick Not possible select Cabin controll DB705.DBX5.1
275 Right joystick is not zero Some input in right joystick is ON Reset:Check right joystick Not possible select Cabin controll DB705.DBX5.2
276 Spare DB705.DBX5.3
277 Spare DB705.DBX5.4
278 Spare DB705.DBX5.5
279 Height Indication System (HIS) DB705.DBX5.6
280 SPREADER TWISTLOCK CLOSING IS PREVENTED DB705.DBX5.7

281 Time expired on watchdog timer for spreader Sensor input I43.2/I43.3 on sheet 7K2 Check the sensors of sideshift Reset: Press Reset (ACK) Switch off the sideshift outputs DB705.DBX7.0
sideshift motion
282 TWINLIFT MOTION TIME EXPIRED Sensor input I43.3/I43.5 on sheet 7K1 Check the sensors of twinlift boxes Switch off the twinlift up/down outputs DB705.DBX7.1
283 SPREADER TTDS-SIGNAL PREVENTS Twin Twenty Detection Signal i44.4(p.7K2) When spreader is in single mode, check that there is not 2 Turning twistlocks or hoisting is prevented DB705.DBX7.2
TWISTLOCKS OR HOISTING containers.
284 Spreader left stop button not OK DB705.DBX7.3
285 Spreader right stop button not OK DB705.DBX7.4
286 Spare DB705.DBX7.5
287 Spare DB705.DBX7.6
288 Spare DB705.DBX7.7
289 400/230V supply MCB open Circuit breaker F25 (input I1.7) is open, sheet 6F Check circuit breaker F25 Reset: Press Reset (ACK) when 400/230V supply disabled DB705.DBX9.0
the MCB is ok
290 Trolley 400/230V supply MCB open Circuit breaker F26 (input I2.0) is open, sheet 6F Check circuit breaker F26 Reset: Press Reset (ACK) when 400/230V supply disabled DB705.DBX9.1
the MCB is ok
291 Front sill beam 230V supply MCB open Circuit breaker F37 (input I2.1) is open, sheet 6F Check circuit breaker F37 Reset: Press Reset (ACK) when 400/230V supply disabled DB705.DBX9.2
the MCB is ok
292 Rear sill beam 230V supply MCB open Circuit breaker F42 (input I2.2) is open, sheet 6F Check circuit breaker F42 Reset: Press Reset (ACK) when 400/230V supply disabled DB705.DBX9.3
the MCB is ok
293 Full speed mode aux. equipment MCCB open Circuit breaker F5/F6 (input I4.7/I1.0) is open, sheet 6F Check circuit breaker F5/F6 Reset: Press Reset (ACK) when Auxiliary equipment supply disabled DB705.DBX9.4
the MCCB is ok
294 Left main girder warning light MCCB open Circuit breaker F87 (input I2.3) is open, sheet 6F2 Check circuit breaker F87 Reset: When the MCB is ok - DB705.DBX9.5
295 Access light inverter supply MCB open Circuit breaker F48-49,F81-82 (input I2.4) is open, sheet Check circuit breakers F48-49,F81-82 Reset: When the - DB705.DBX9.6
6F2 MCB is ok
296 Control voltage 230V supply MCB open Circuit breaker F44, F46 (input I5.0) is open, sheet 6F Check circuit breakers F44, F46 Reset: When the MCB is ok DB705.DBX9.7

297 Rectifier unit switch disconnector open Circuit breaker F2 (input I0.0) is open, sheet 6E Check circuit breaker F2 Reset: When the MCB is ok Diesel stop and crane off DB705.DBX11.0
298 Aux. equipment MCCB open Circuit breaker F5/F6 (input I4.7/I1.0) is open, sheet 6F Check circuit breaker F5/F6 Reset: Press Reset (ACK) when Auxiliary equipment supply disabled DB705.DBX11.1
the MCCB is ok
Fault
number Text shown in alarm display Cause of the failure Instructions System reaction PLC Address
299 Transformer MCB open Circuit breaker F11 (input I1.1) is open, sheet 6F Check circuit breaker F11 Reset: Press Reset (ACK) when Auxiliary equipment supply disabled DB705.DBX11.2
the MCB is ok
300 400V supply MCB open Circuit breaker F12 (input I1.2) is open, sheet 6F Check circuit breaker F12 Reset: Press Reset (ACK) when 400V supply disabled DB705.DBX11.3
the MCB is ok
301 Trolley 400V supply MCB open Circuit breaker F15 (input I1.3) is open, sheet 6F Check circuit breaker F15 Reset: Press Reset (ACK) when Trolley 400V supply disabled DB705.DBX11.4
the MCB is ok
302 Front sill beam 400V supply MCB open Circuit breaker F16 (input I1.4) is open, sheet 6F Check circuit breaker F16 Reset: Press Reset (ACK) when 400V supply disabled DB705.DBX11.5
the MCB is ok
303 Rear sill beam 400V supply MCB open Circuit breaker F17 (input I1.5) is open, sheet 6F Check circuit breaker F17 Reset: Press Reset (ACK) when 400V supply disabled DB705.DBX11.6
the MCB is ok
304 Drive fan MCB open Circuit breaker F18 (input I1.6) is open, sheet 6F Check circuit breaker F18 Reset: Press Reset (ACK) when - DB705.DBX11.7
the MCB is ok
305 Front sill beam 24V supply MCB open Circuit breaker F83 (input I3.6) is open, sheet 6F Check circuit breaker F83 Reset: when the MCB is ok - DB705.DBX13.0
306 Rear sill beam 24V supply MCB open Circuit breaker F84 (input I3.7) is open, sheet 6F2 Check circuit breaker F84 Reset: when the MCB is ok - DB705.DBX13.1
307 Trolley 24V supply MCB open Circuit breaker F80 (input I5.1) is open, sheet 6F2 Check circuit breaker F80 Reset: when the MCB is ok DB705.DBX13.2
308 Spare DB705.DBX13.3
309 Main diesel battery MCB open Circuit breaker F03/F04 (input I29.1/I29.2) is open, sheet Check circuit breaker F03/F04 Reset: when the MCB is ok - DB705.DBX13.4
6B3
310 Main gen. MCCB open Circuit breaker F01 (input I29.2) is open, sheet 6B3 Check circuit breaker F01 Reset: when the MCB is ok DB705.DBX13.5
311 Aux gen. contactor feedback Contactor K3 failure to operate, input I0.5, sheet 6E Check the operation of contactor K3 Supply K3 and K250 off DB705.DBX13.6
312 Main gen. contactor feedback Contactor K0 failure to operate, input I0.1, sheet 6E Check the operation of contactor K0 Supply K0 off DB705.DBX13.7
313 Aux. equipment main contactor feedback Contactor K1 failure to operate, input I0.2/I0.1, sheet 6E Check the operation of contactor K1 Reset: Press Reset Aux. equipment supply K1 and K7 off DB705.DBX15.0
(ACK) when K1 is not active
314 Hoist select contactor feedback Contactor K4 failure to operate, input I4.0, sheet 6E Check the operation of contactor K4 Reset: Press Reset Hoist drive ready pulse off. DB705.DBX15.1
(ACK) when K4 is ok
315 Gantry select contactor feedback Contactor K5 failure to operate, input I4.1, sheet 6E Check the operation of contactor K5 Reset: Press Reset Gantry drive ready pulse off. DB705.DBX15.2
(ACK) when K5 is ok
316 Aux. equipment contactor feedback Contactor K6 failure to operate, input I0.4, sheet 6E Check the operation of contactor K6 Reset: Press Reset Diesel stop. Aux.equipment supply off. DB705.DBX15.3
(ACK) when K6 is off
317 Ee-house em. stop relay feedback Relay K80 failure to operate, input I100.0, sheet 6H Check the operation of relay K80 Reset: Acknowledge Emergency stop. DB705.DBX15.4
safety circuits and press Reset (ACK)
318 Traverse select contactor feedback Contactor K86/K88 failure to operate, input I4.2, sheet 6E Check the operation of contactor K86/K88 Reset: Press Traverse select contactor off. DB705.DBX15.5
Reset (ACK) when K86/K88 is ok
319 Longitudinal select contactor feedback Contactor K87/K89 failure to operate, input I4.3, sheet 6E Check the operation of contactor K87/K89 Reset: Press Longitudinal select contactor off. DB705.DBX15.6
Reset (ACK) when K87/K89 is ok
320 Full speed mode aux. equipment contactor Contactor K7 failure to operate, input I4.6, sheet 6E Check the operation of contactor K7 Reset: Press Reset Aux.equipment supply off and floodlights off. DB705.DBX15.7
feedback (ACK) when K7 is off
321 Front sill beam 400V supply contactor feedback Relay K100 or switch S100 failure to operate, input I120.0, Check the operation of relay K100 and switch S100 Reset: Aux.equipment supply and 400V supply off DB706.DBX1.0
sheet 6S4 Acknowledge safety circuits and press Reset (ACK)

322 Front sill beam steering motor CCW contactor Contactor K101/K102 failure to operate, input I20.1, sheet Check the operation of contactor K101/K102 Reset: Press 400V supply off and gantry steering disabled DB706.DBX1.1
feedback 6S4 Reset (ACK) when K101-102 are off
323 Front sill beam steering motor CW contactor Contactor K101/K102 failure to operate, input I20.2, sheet Check the operation of contactor K101/K102 Reset: Press 400V supply off and gantry steering disabled DB706.DBX1.2
feedback 6S4 Reset (ACK) when K101-102 are off
324 Front sill beam 400/230V supply contactor Relay K110 or switch S110 failure to operate, input I120.1, Check the operation of relay K110 and switch S110 Reset: Aux.equipment supply and 400/230V supply off DB706.DBX1.3
feedback sheet 6S4 Acknowledge safety circuits and press Reset (ACK)

325 Front sill beam gantry brake contactor feedback Contactor K111 failure to operate, input I20.0, sheet 6S4 Check the operation of contactor K111 Reset: Press Reset 400/230V supply off. Gantry brake closed. DB706.DBX1.4
(ACK) when K111 is off
Fault
number Text shown in alarm display Cause of the failure Instructions System reaction PLC Address
326 Front sill beam steering brake contactor Contactor K112/113 failure to operate, input I20.3, sheet Check the operation of contactor K112/113 Reset: Press 400/230V supply off. Steering brake closed. DB706.DBX1.5
feedback 6S4 Reset (ACK) when K112-113 are off
327 TOO MUCH DIFFERENCE BETWEEN VALUES OF DB706.DBX1.6
TWO AGS LASERS ON LEFT SIDE
328 TOO MUCH DIFFERENCE BETWEEN VALUES OF DB706.DBX1.7
TWO AGS LASERS ON RIGHT SIDE
329 Front sill beam steering motor overload Circuit breaker F101/102, input I20.4, sheet 6S4 Check the operation of circuit breaker F101/102 Reset: Gantry steering disabled. DB706.DBX3.0
Press Reset (ACK) when F101-102 are on
330 Front sill beam steering motor supply Circuit breaker F101/102, input I20.5, sheet 6S4 Check the operation of circuit breaker F101/102 Reset: Gantry steering disabled. DB706.DBX3.1
Press Reset (ACK) when F101-102 are on
331 Front sill beam 16 wheel gantry brake MCB Circuit breaker F103/131/132, input I21.0, sheet 6S4 Check the operation of circuit breaker F103/131/132 Gantry brake closed. DB706.DBX3.2
open Reset: Press Reset (ACK) when F103/131/132 are on
332 Front sill beam 8 wheel gantry brake1 MCB Circuit breaker F111/F133, input I20.7, sheet 6S4 Check the operation of circuit breaker F111/F133 Reset: Gantry brake closed. DB706.DBX3.3
open Press Reset (ACK) when F111, F133 are on
333 Front sill beam steering brake MCB open Circuit breaker F112/F113, input I20.6, sheet 6S4 Check the operation of circuit breaker F112/113 Reset: Gantry steering disabled. DB706.DBX3.4
Press Reset (ACK) when F112-113 are on
334 Front sill beam alarm devices MCB feedback Circuit breaker F141-F143, input I21.1, sheet 6S4 Check the operation of circuit breaker F141-143 Reset: Gantry driving and steering disabled. DB706.DBX3.5
Press Reset (ACK) when F141-143 are on
335 Front sill beam 8 wheel gantry brake2 MCB Circuit breaker F111/F134, input I21.2, sheet 6S4 Check the operation of circuit breaker F111/F134 Reset: Gantry brake closed. DB706.DBX3.6
open Press Reset (ACK) when F111, F134 are on
336 Spare DB706.DBX3.7
337 Rear sill beam 400V supply contactor feedback Relay K200 or switch S200 failure to operate, input I130.0, Check the operation of relay K200 and switch S200 Reset: Aux.equipment supply and 400V supply off DB706.DBX5.0
sheet 6T4 Acknowledge safety circuits and press Reset (ACK)

338 Rear sill beam steering motor CCW contactor Contactor K201/202 failure to operate, input I30.1, sheet Check the operation of contactor K201/202 Reset: Press 400V supply off and gantry steering disabled DB706.DBX5.1
feedback 6T4 Reset (ACK) when K201-202 are off
339 Rear sill beam steering motor CW contactor Contactor K201/202 failure to operate, input I30.2, sheet Check the operation of contactor K201/202 Reset: Press 400V supply off and gantry steering disabled DB706.DBX5.2
feedback 6T4 Reset (ACK) when K201-202 are off
340 Rear sill beam 400/230V supply contactor Relay K210 or switch S210 failure to operate, input I130.1, Check the operation of relay K210 and switch S210 Reset: Aux.equipment supply and 400/230V supply off DB706.DBX5.3
feedback sheet 6T4 Acknowledge safety circuits and press Reset (ACK)

341 Rear sill beam gantry brake contactor feedback Contactor K211 failure to operate, input I30.0, sheet 6T4 Check the operation of contactor K211 Reset: Press Reset 400/230V supply off. Gantry brake closed. DB706.DBX5.4
(ACK) when K211 is off
342 Rear sill beam steering brake contactor Contactor K212/213 failure to operate, input I30.3, sheet Check the operation of contactor K212/213 Reset: Press 400/230V supply off. Steering brake closed. DB706.DBX5.5
feedback 6T4 Reset (ACK) when K212-213 are off
343 Rear sill beam em. stop relay feedback Relay K250 failure to operate, input I130.2, sheet 6T4 Check the operation of relay K250 Reset: Acknowledge Emergency stop DB706.DBX5.6
safety circuits and press Reset (ACK)
344 Spare DB706.DBX5.7
345 Rear sill beam steering motor overload Circuit breaker F201-202, input I30.4, sheet 6T4 Check the operation of circuit breaker F201-202 Reset: Gantry steering disabled DB706.DBX7.0
Press Reset (ACK) when F201-202 are on
346 Rear sill beam steering motor supply Circuit breaker F201-202, input I30.5, sheet 6T4 Check the operation of circuit breaker F201-202 Reset: Gantry steering disabled DB706.DBX7.1
Press Reset (ACK) when F201-202 are on
347 Rear sill beam 16 wheel gantry brake MCB open Circuit breaker F203/231/232, input I31.0, sheet 6T4 Check the operation of circuit breaker F203/231/232 Gantry brake closed DB706.DBX7.2
Reset: Press Reset (ACK) when F203/231/232 are on
348 Rear sill beam 8 wheel gantry brake3 MCB open Circuit breaker F211/233, input I30.7, sheet 6T4 Check the operation of circuit breaker F211/233 Reset: Gantry brake closed DB706.DBX7.3
Press Reset (ACK) when F211/233 are on
349 Rear sill beam steering brake MCB open Circuit breaker F212/213, input I30.6, sheet 6T4 Check the operation of circuit breaker F212/213 Reset: Gantry steering brake closed DB706.DBX7.4
Press Reset (ACK) when F212/213 are on
Fault
number Text shown in alarm display Cause of the failure Instructions System reaction PLC Address
350 Rear sill beam alarm devices MCB feedback Circuit breaker F241-243, input I31.1, sheet 6T4 Check the operation of circuit breaker F241-243 Reset: Gantry driving and steering disabled. DB706.DBX7.5
Press Reset (ACK) when F241-243 are on
351 Rear sill beam 8 wheel gantry brake4 MCB open Circuit breaker F211/234, input I31.2, sheet 6T4 Check the operation of circuit breaker F211/234 Reset: Gantry brake closed DB706.DBX7.6
Press Reset (ACK) when F211/234 are on
352 Spare DB706.DBX7.7
353 Trolley 400V supply contactor feedback Contactor K601 or switch S601 failure to operate, input Check the operation of contactor K601 and switch S601 Aux.equipment supply and trolley 400V supply DB706.DBX9.0
I145.2, sheet 7H Reset: Acknowledge safety circuits and press Reset (ACK) off

354 Hoist brake 1 contactor feedback Contactor K603 failure to operate, input I40.3, sheet 7H Check the operation of contactor K603 Reset: Press Reset Trolley 400V supply off. Hoist brake closed. DB706.DBX9.1
(ACK) when K603 is off
355 Trolley 400/230V supply contactor feedback Contactor K611 or switch S611 failure to operate, input Check the operation of contactor K611 and switch S611 Aux.equipment supply and trolley 400/230V DB706.DBX9.2
I145.3, sheet 7H Reset: Ack safety circuits and press (ACK) supply off
356 Trim brake contactor feedback Contactor K614 failure to operate, input I41.1, sheet 7H Check the operation of contactor K614 Reset: Press Reset Trolley 400/230V supply off DB706.DBX9.3
(ACK) when K614 is off and trim brake is closed

357 Trolley brake contactor feedback Contactor K616 failure to operate, input I40.5, sheet 7H Check the operation of contactor K616 Reset: Press Reset Trolley 400/230V supply off and trolley brake DB706.DBX9.4
(ACK) when K616 is off and trolley brake is closed closed

358 Hoist brake 2 contactor feedback DB706.DBX9.5


359 Hoist em. brake motor contactor feedback DB706.DBX9.6
360 Hoist em. brake valve contactor feedback DB706.DBX9.7
361 Trolley acces light inverter supply MCB open Circuit breaker F628, input I40.1, sheet 7G. (If Maxstable Check the operation of circuit breaker F628 (and option - DB706.DBX11.0
option exists, check also F630/F663.) F630/F663) Reset: when F628 is on (and option F630/F663
is on)
362 Headblock motor contactor feedback DB706.DBX11.1
363 Trim brake (rear) contactor feedback DB706.DBX11.2
364 Trim motor (rear) contactor feedback DB706.DBX11.3
365 Spare DB706.DBX11.4
366 Spare DB706.DBX11.5
367 Spare DB706.DBX11.6
368 Spare DB706.DBX11.7
369 Cabin gate open Cabin gate is open, input I100.3, sheet 6H Close cabin gate Reset: Acknowledge safety circuits Emergency stop DB706.DBX13.0
370 Cabin gate open in trolley Cabin gate is open in trolley, input I140.3, sheet 7G Close cabin gate in trolley Reset: Acknowledge safety Emergency stop DB706.DBX13.1
circuits
371 Trolley gate not locked (with max stable option) DB706.DBX13.2

372 Spare DB706.DBX13.3


373 Spare DB706.DBX13.4
374 Spare DB706.DBX13.5
375 Front sill beam platform emergency stop DB706.DBX13.6
376 Front sill beam cable guide emergency stop DB706.DBX13.7

377 Ee-house emergency stop Emergency stop button S99, input I100.1, sheet 6H Pull up the em.stop button in Ee-house Reset: Emergency stop DB706.DBX15.0
Acknowledge safety circuits
378 Left main girder emergency stop Emergency stop button S300, input I100.2, sheet 6H Pull up the em.stop button Reset: Acknowledge safety Emergency stop DB706.DBX15.1
circuits
379 Front sill beam emergency stop Emergency stop button S105, input I120.2, sheet 6S3 Pull up the em.stop button Reset: Acknowledge safety Emergency stop DB706.DBX15.2
circuits
Fault
number Text shown in alarm display Cause of the failure Instructions System reaction PLC Address
380 Power unit emergency stop Emergency stop button S014, input I120.3, sheet 6B4 Pull up the em.stop button Reset: Acknowledge safety Emergency stop DB706.DBX15.3
circuits
381 Rear sill beam emergency stop Emergency stop button S205, input I130.3, sheet 6T3 Pull up the em.stop button Reset: Acknowledge safety Emergency stop DB706.DBX15.4
circuits
382 Trolley cubicle emergency stop Emergency stop button S600, input I140.0, sheet 7G Pull up the em.stop button Reset: Acknowledge safety Emergency stop DB706.DBX15.5
circuits
383 Trolley emergency stop Emergency stop button S670, input I140.1, sheet 7G Pull up the em.stop button Reset: Acknowledge safety Emergency stop DB706.DBX15.6
circuits
384 Cabin emergency stop Emergency stop button S732, input I140.2, sheet 7G Pull up the em.stop button Reset: Acknowledge safety Emergency stop DB706.DBX15.7
circuits
385 AUX inverter fault Auxiliary inverter fault data DB240.DBX21.3 in FC707 Check aux. inverter Reset: when aux. inverter is ok - DB707.DBX1.0
386 Main Supply not OK, when selected Voltage sensing relay K52,input I13.6,sheet 6J Check relay K52 and cable reel connection: Acknowledge - DB707.DBX1.1

387 Remote control off relay feedback DB707.DBX1.2


388 Main transformer over temperature (with Cable DB707.DBX1.3
reel/Bus bar)
389 Cable reel gantry limit bypass DB707.DBX1.4
390 Cable reel empty limit DB707.DBX1.5
391 Cable reel full limit DB707.DBX1.6
392 Spare DB707.DBX1.7
393 Generator/AVR protection Signal DB60.DBX3.0, Generator/Voltage Regulator A020 Check generator/AVR A020/ALM active line module U5 Emergency stop DB707.DBX3.0
protection. Reset: Press Reset (ACK) when diesel is stopped or
protection signal DB60.DBX3.0 is on
394 Transformer over temperature warning DB707.DBX3.1
395 Transformer over temperature alarm DB707.DBX3.2
396 Fuel sensor faulted or cable broken DB707.DBX3.3
397 Trolley Brake Wear Control Fault Check S604 DB707.DBX3.4
398 Spare DB707.DBX3.5
399 Spare DB707.DBX3.6
400 Spare DB707.DBX3.7
401 Hoist drive communication fault Drive communication signal DB32.DBX14.5 is not ok Check drive and bus communication Reset: After 15sec. Drive disabled DB707.DBX5.0
start up time if drive communication signal is ok

402 Trolley drive communication fault Drive communication signal DB42.DBX14.5 is not ok Check drive and bus communication Reset: After 15sec. Synchronizing of trolley DB707.DBX5.1
start up time if drive communication signal is ok

403 Gantry DOS drive communication fault Drive communication signal DB52.DBX14.5 is not ok Check drive and bus communication Reset: After 15sec. Drive disabled DB707.DBX5.2
start up time if drive communication signal is ok

404 Gantry DS drive communication fault Drive communication signal DB53.DBX14.5 is not ok Check drive and bus communication Reset: After 15sec. Drive disabled DB707.DBX5.3
start up time if drive communication signal is ok

405 Hoist drive safety not activated DB707.DBX5.4


406 Trolley drive safety not activated DB707.DBX5.5
407 Gantry DOS drive safety not activated DB707.DBX5.6
408 Gantry DS drive safety not activated DB707.DBX5.7
409 Diesel emergency stop relay K015 feedback DB707.DBX7.0
error
410 Spare DB707.DBX7.1
Fault
number Text shown in alarm display Cause of the failure Instructions System reaction PLC Address
411 Spare DB707.DBX7.2
412 Spare DB707.DBX7.3
413 Spare DB707.DBX7.4
414 Spare DB707.DBX7.5
415 Spare DB707.DBX7.6
416 Spare DB707.DBX7.7
417 Hoist brake standstill error Hoist brake is closed, but hoist is moving Check hoist brake and motor and encoder and tolerance Emergency stop DB707.DBX9.0
window Reset: Press Reset (ACK) when CRANE OFF and
hoist brake is closed
418 Trolley brake standstill error Trolley brake is closed, but trolley is moving Check trolley brake and motor and encoder and tolerance Emergency stop DB707.DBX9.1
window Reset: Press Reset (ACK) when CRANE OFF and
trolley brake is closed
419 Gantry DOS brake standstill error Gantry brake is closed, but gantry is moving Check gantry brake and motor and encoder and tolerance Emergency stop DB707.DBX9.2
window Reset: Press Reset (ACK) when CRANE OFF and
gantry brake is closed
420 Gantry DS brake standstill error Gantry brake is closed, but gantry is moving Check gantry brake and motor and encoder and tolerance Emergency stop DB707.DBX9.3
window Reset: Press Reset (ACK) when CRANE OFF and
gantry brake is closed
421 Lightning protection: switch fuse feedback DB707.DBX9.4

422 Lightning protection: current arrester 1/2/3 DB707.DBX9.5


feedback
423 Spare DB707.DBX9.6
424 Spare DB707.DBX9.7
425 Gantry brake releasing error in corner 1 Brake open sensor S101, input I22.0, sheet 6S3 Check brake open sensor Reset: Press Reset (ACK) when Gantry driving disabled DB707.DBX11.0
gantry brake is closed
426 Gantry brake releasing error in corner 2 Brake open sensor S102, input I24.0, sheet 6S3 Check brake open sensor Reset: Press Reset (ACK) when Gantry driving disabled DB707.DBX11.1
gantry brake is closed
427 Gantry brake releasing error in corner 3 Brake open sensor S203, input I32.0, sheet 6T3 Check brake open sensor Reset: Press Reset (ACK) when Gantry driving disabled DB707.DBX11.2
gantry brake is closed
428 Gantry brake releasing error in corner 4 Brake open sensor S204, input I34.0, sheet 6T3 Check brake open sensor Reset: Press Reset (ACK) when Gantry driving disabled DB707.DBX11.3
gantry brake is closed
429 Trolley brake 1 releasing error Brake open sensor S681, input I45.3, sheet 7D Check brake open sensor Reset: Press Reset (ACK) when Trolley brake closed DB707.DBX11.4
trolley brake is closed
430 Trolley brake 2 releasing error Brake open sensor S682, input I45.4, sheet 7D Check brake open sensor Reset: Press Reset (ACK) when Trolley brake closed DB707.DBX11.5
trolley brake is closed
431 Trolley brake 3 releasing error Brake open sensor S683, input I45.5, sheet 7D Check brake open sensor Reset: Press Reset (ACK) when Trolley brake closed DB707.DBX11.6
trolley brake is closed
432 Trolley brake 4 releasing error Brake open sensor S684, input I45.6, sheet 7D Check brake open sensor Reset: Press Reset (ACK) when Trolley brake closed DB707.DBX11.7
trolley brake is closed
433 Cable Reel: General Alarm DB707.DBX13.0
434 Cable Reel: Brake Alarm DB707.DBX13.1
435 Cable Reel: Over Speed DB707.DBX13.2
436 Cable Reel: Slack Cable DB707.DBX13.3
437 Cable Reel: Inverter Fault DB707.DBX13.4
438 Cable Reel: Tight Cable DB707.DBX13.5
439 Cable Reel: contactor Feedback error DB707.DBX13.6
440 Cable Reel: Supply Change Time Out DB707.DBX13.7
Fault
number Text shown in alarm display Cause of the failure Instructions System reaction PLC Address
441 Auxiliary supply contactor feedback (with cable DB707.DBX15.0
reel option)
442 Main supply battery charger MCB feedback DB707.DBX15.1
(with cable reel option)
443 Shore supply battery charger MCB feedback DB707.DBX15.2
(with cable reel option)
444 24V battery voltage feedback (with cable reel DB707.DBX15.3
option)
445 24V PLC battery voltage feedback (with cable DB707.DBX15.4
reel option)
446 Main supply MCCB feedback (with cable reel DB707.DBX15.5
option)
447 Cable reel emergency stop relay feedback (with DB707.DBX15.6
cable reel option)
448 Cable reel main contactor feedback (with cable DB707.DBX15.7
reel option)
457 Profibus node 9 A601 bus unit: Trolley X600 A601 bus coupler, sheet 7A Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus failure. DB708.DBX1.0
busfailed parameters. Reset: Press Reset (ACK)
458 Profibus node 10 A20 bus unit: Eehouse bus A20 bus coupler, sheet 6A Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus failure. DB708.DBX1.1
failed parameters. Reset: Press Reset (ACK)
459 Profibus node 11: bus failed Profibus node 11 Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus failure. DB708.DBX1.2
parameters. Reset: Press Reset (ACK)
460 Profibus node 12 A101 bus unit: X100 bus failed A101 bus coupler, sheet 6S1 Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus failure. DB708.DBX1.3
parameters. Reset: Press Reset (ACK)
461 Profibus node 13 A201 bus unit: X200 bus failed A201 bus coupler, sheet 6T1 Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus failure. DB708.DBX1.4
parameters. Reset: Press Reset (ACK)
462 Profibus node 14: bus failed Profibus node 14 Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus failure. DB708.DBX1.5
parameters. Reset: Press Reset (ACK)
463 Profibus node 15 A030 bus unit: Power unit bus A030 bus coupler, sheet 6B1 Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus failure. DB708.DBX1.6
failed parameters. Reset: Press Reset (ACK)
464 Profibus node 16: bus failed Profibus node 16 Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus failure. DB708.DBX1.7
parameters. Reset: Press Reset (ACK)
449 Profibus node 1 A714 Remote controller: Cabin A714 Remote controller, sheet 9E Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus failure. DB708.DBX3.0
bus failed parameters. Reset: Press Reset (ACK)
450 Profibus node 2 A10 CPU: Eehouse bus failed A10 PLC CPU, sheet 6A Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus failure. DB708.DBX3.1
parameters. Reset: Press Reset (ACK)
451 Profibus node 3 A701 bus unit: Cabin bus failed A701 interface unit, sheet 8A Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus failure. DB708.DBX3.2
parameters. Reset: Press Reset (ACK)
452 Profibus node 4 A45 CU320 control unit: A45 CU320 control unit, sheet 6A3 Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus failure. DB708.DBX3.3
Eehousebus failed parameters. Reset: Press Reset (ACK)
453 Profibus node 5 A46 CU320 control unit: A46 CU320 control unit, sheet 6A3 Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus failure. DB708.DBX3.4
Eehousebus failed parameters. Reset: Press Reset (ACK)
454 Profibus node 6: bus failed Profibus node 6 Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus failure. DB708.DBX3.5
parameters. Reset: Press Reset (ACK)
455 Profibus node 7 A706 PLC-monitor: Cabin bus A706 PLC-monitor, sheet 8A Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus failure. DB708.DBX3.6
failed parameters. Reset: Press Reset (ACK)
456 Profibus node 8 A35 PLC-monitor: Eehouse bus A35 PLC-monitor, sheet 6A2 Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus failure. DB708.DBX3.7
failed parameters. Reset: Press Reset (ACK)
Fault
number Text shown in alarm display Cause of the failure Instructions System reaction PLC Address
473 Profibus node 25: LPMS camera bus failed Profibus node 25 Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus failure. DB708.DBX5.0
parameters. Reset: Press Reset (ACK)
474 Profibus node 26: bus failed Profibus node 26 Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus failure. DB708.DBX5.1
parameters. Reset: Press Reset (ACK)
475 Profibus node 27: bus failed Profibus node 27 Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus failure. DB708.DBX5.2
parameters. Reset: Press Reset (ACK)
476 Profibus node 28: bus failed Profibus node 28 Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus failure. DB708.DBX5.3
parameters. Reset: Press Reset (ACK)
477 Profibus node 29: 3rd PLC-monitor: bus failed Profibus node 29 Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus failure. DB708.DBX5.4
parameters. Reset: Press Reset (ACK)
478 Profibus node 30: Net analyzer bus failed Profibus node 30 Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus failure. DB708.DBX5.5
parameters. Reset: Press Reset (ACK)
479 Profibus node 31: bus failed Profibus node 31 Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus failure. DB708.DBX5.6
parameters. Reset: Press Reset (ACK)
480 Profibus node 32: Spreader bus failed Profibus node 32 Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus failure. DB708.DBX5.7
parameters. Reset: Press Reset (ACK)
465 Profibus node 17 A650 CAN-PROFIBUS A650 CAN-PROFIBUS converter, sheet 9H Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus failure. DB708.DBX7.0
converter: Stabilizer bus failed parameters. Reset: Press Reset (ACK)
466 Profibus node 18 A18 CAN-PROFIBUS A18 CAN-PROFIBUS converter, sheet 9K Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus failure. DB708.DBX7.1
converter: Smartrail bus failed parameters. Reset: Press Reset (ACK)
467 Profibus node 19 A018 CAN-PROFIBUS A018 CAN-PROFIBUS converter, sheet 6B1 Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus failure. DB708.DBX7.2
converter: Power unit bus failed parameters. Reset: Press Reset (ACK)
468 Profibus node 20: Hybride bus failed Profibus node 20 Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus failure. DB708.DBX7.3
parameters. Reset: Press Reset (ACK)
469 Profibus node 21: Hybride bus failed Profibus node 21 Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus failure. DB708.DBX7.4
parameters. Reset: Press Reset (ACK)
470 Profibus node 22 B603 Hoist abs.encoder: B603 Hoist abs.encoder, sheet 7B Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus failure. DB708.DBX7.5
Trolleybus failed parameters. Reset: Press Reset (ACK)
471 Profibus node 23 B604 Hoist abs.encoder: B604 Hoist abs.encoder, sheet 7B Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus failure. DB708.DBX7.6
Trolleybus failed parameters. Reset: Press Reset (ACK)
472 Profibus node 24: LPMS camera bus failed Profibus node 24 Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus failure. DB708.DBX7.7
parameters. Reset: Press Reset (ACK)
489 Profibus node 9 A601 bus unit fault on Trolley A601 bus coupler, sheet 7A Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus fault. DB708.DBX9.0
X600 parameters. Reset: Press Reset (ACK)
490 Profibus node 10 A20 bus unit fault on Eehouse A20 bus coupler, sheet 6A Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus fault. DB708.DBX9.1
parameters. Reset: Press Reset (ACK)
491 Profibus node 11: bus unit fault Profibus node 11 Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus fault. DB708.DBX9.2
parameters. Reset: Press Reset (ACK)
492 Profibus node 12 A101 bus unit fault on X100 A101 bus coupler, sheet 6S1 Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus fault. DB708.DBX9.3
parameters. Reset: Press Reset (ACK)
493 Profibus node 13 A201 bus unit fault on X200 A201 bus coupler, sheet 6T1 Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus fault. DB708.DBX9.4
parameters. Reset: Press Reset (ACK)
494 Profibus node 14: bus unit fault Profibus node 14 Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus fault. DB708.DBX9.5
parameters. Reset: Press Reset (ACK)
495 Profibus node 15 A030 bus unit fault on Power A030 bus coupler, sheet 6B1 Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus fault. DB708.DBX9.6
unit parameters. Reset: Press Reset (ACK)
496 Profibus node 16: bus unit fault Profibus node 16 Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus fault. DB708.DBX9.7
parameters. Reset: Press Reset (ACK)
Fault
number Text shown in alarm display Cause of the failure Instructions System reaction PLC Address
481 Profibus node 1 A714 Remote controller unit A714 Remote controller, sheet 9E Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus fault. DB708.DBX11.0
fault on Cabin parameters. Reset: Press Reset (ACK)
482 Profibus node 2 A10 CPU fault on Eehouse A10 PLC CPU, sheet 6A Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus fault. DB708.DBX11.1
parameters. Reset: Press Reset (ACK)
483 Profibus node 3 A701 bus unit fault on Cabin A701 interface unit, sheet 8A Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus fault. DB708.DBX11.2
parameters. Reset: Press Reset (ACK)
484 Profibus node 4 A45 CU320 control unit fault A45 CU320 control unit, sheet 6A3 Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus fault. DB708.DBX11.3
onEehouse parameters. Reset: Press Reset (ACK)
485 Profibus node 5 A46 CU320 control unit fault A46 CU320 control unit, sheet 6A3 Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus fault. DB708.DBX11.4
onEehouse parameters. Reset: Press Reset (ACK)
486 Profibus node 6: bus unit fault Profibus node 6 Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus fault. DB708.DBX11.5
parameters. Reset: Press Reset (ACK)
487 Profibus node 7 A706 PLC-monitor fault on A706 PLC-monitor, sheet 8A Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus fault. DB708.DBX11.6
Cabin parameters. Reset: Press Reset (ACK)
488 Profibus node 8 A35 PLC-monitor fault on Ee- A35 PLC-monitor, sheet 6A2 Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus fault. DB708.DBX11.7
house parameters. Reset: Press Reset (ACK)
505 Profibus node 25: LPMS camera fault Profibus node 25 Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus fault. DB708.DBX13.0
parameters. Reset: Press Reset (ACK)
506 Profibus node 26: bus unit fault Profibus node 26 Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus fault. DB708.DBX13.1
parameters. Reset: Press Reset (ACK)
507 Profibus node 27: bus unit fault Profibus node 27 Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus fault. DB708.DBX13.2
parameters. Reset: Press Reset (ACK)
508 Profibus node 28: bus unit fault Profibus node 28 Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus fault. DB708.DBX13.3
parameters. Reset: Press Reset (ACK)
509 Profibus node 29: 3rd PLC-monitor fault Profibus node 29 Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus fault. DB708.DBX13.4
parameters. Reset: Press Reset (ACK)
510 Profibus node 30: Net analyzer unit fault Profibus node 30 Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus fault. DB708.DBX13.5
parameters. Reset: Press Reset (ACK)
511 Profibus node 31: bus unit fault Profibus node 31 Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus fault. DB708.DBX13.6
parameters. Reset: Press Reset (ACK)
512 Profibus node 32: Spreader unit fault Profibus node 32 Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus fault. DB708.DBX13.7
parameters. Reset: Press Reset (ACK)
497 Profibus node 17 A650 CAN-PROFIBUS A650 CAN-PROFIBUS converter, sheet 9H Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus fault. DB708.DBX15.0
converter fault on trolley,Stabilizer parameters. Reset: Press Reset (ACK)
498 Profibus node 18 A18 CAN-PROFIBUS converter A18 CAN-PROFIBUS converter, sheet 9K Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus fault. DB708.DBX15.1
fault on Eehouse, Smartrail parameters. Reset: Press Reset (ACK)
499 Profibus node 19 A018 CAN-PROFIBUS A018 CAN-PROFIBUS converter, sheet 6B1 Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus fault. DB708.DBX15.2
converter fault on Power unit parameters. Reset: Press Reset (ACK)
500 Profibus node 20: Hybride unit fault Profibus node 20 Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus fault. DB708.DBX15.3
parameters. Reset: Press Reset (ACK)
501 Profibus node 21: Hybride unit fault Profibus node 21 Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus fault. DB708.DBX15.4
parameters. Reset: Press Reset (ACK)
502 Profibus node 22 B603 Hoist abs.encoder fault B603 Hoist abs.encoder, sheet 7B Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus fault. DB708.DBX15.5
onTrolley parameters. Reset: Press Reset (ACK)
503 Profibus node 23 B604 Hoist abs.encoder fault B604 Hoist abs.encoder, sheet 7B Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus fault. DB708.DBX15.6
onTrolley parameters. Reset: Press Reset (ACK)
504 Profibus node 24: LPMS camera fault Profibus node 24 Check 24V power supply of unit and bus cables and bus PLC may be in STOP state, because of bus fault. DB708.DBX15.7
parameters. Reset: Press Reset (ACK)
Fault
number Text shown in alarm display Cause of the failure Instructions System reaction PLC Address
513 Max stable headblock left motor contactor K1 Reset: Press Reset (ACK) DB709.DBX1.0
feedback
514 Max stable headblock left motor contactor K2 Reset: Press Reset (ACK) DB709.DBX1.1
feedback
515 Max stable headblock right motor contactor K1 Reset: Press Reset (ACK) DB709.DBX1.2
feedback
516 Max stable headblock right motor contactor K2 Reset: Press Reset (ACK) DB709.DBX1.3
feedback
517 Max stable headblock front motor contactor K1 Reset: Press Reset (ACK) DB709.DBX1.4
feedback
518 Max stable headblock front motor contactor K2 Reset: Press Reset (ACK) DB709.DBX1.5
feedback
519 Max stable headblock rear motor contactor K1 Reset: Press Reset (ACK) DB709.DBX1.6
feedback
520 Max stable headblock rear motor contactor K2 Reset: Press Reset (ACK) DB709.DBX1.7
feedback
521 Max stable headblock left brake contactor Reset: Press Reset (ACK) DB709.DBX3.0
feedback
522 Max stable headblock right brake contactor Reset: Press Reset (ACK) DB709.DBX3.1
feedback
523 Max stable headblock front brake contactor Reset: Press Reset (ACK) DB709.DBX3.2
feedback
524 Max stable headblock rear brake contactor Reset: Press Reset (ACK) DB709.DBX3.3
feedback
525 Max stable headblock left brake releasing error Reset: Press Reset (ACK) DB709.DBX3.4

526 Max stable headblock right brake releasing Reset: Press Reset (ACK) DB709.DBX3.5
error
527 Max stable headblock front brake releasing Reset: Press Reset (ACK) DB709.DBX3.6
error
528 Max stable headblock rear brake releasing error Reset: Press Reset (ACK) DB709.DBX3.7

529 Max stable headblock left sensor error Reset: Press Reset (ACK) DB709.DBX5.0
530 Max stable headblock right sensor error Reset: Press Reset (ACK) DB709.DBX5.1
531 Max stable headblock front sensor error Reset: Press Reset (ACK) DB709.DBX5.2
532 Max stable headblock rear sensor error Reset: Press Reset (ACK) DB709.DBX5.3
533 Max stable headblock left movement time Reset: Press Reset (ACK) DB709.DBX5.4
expired
534 Max stable headblock right movement time Reset: Press Reset (ACK) DB709.DBX5.5
expired
535 Max stable headblock front movement time Reset: Press Reset (ACK) DB709.DBX5.6
expired
536 Max stable headblock rear movement time Reset: Press Reset (ACK) DB709.DBX5.7
expired
537 Max stable headblock front low speed Reset: Press Reset (ACK) DB709.DBX7.0
contactor feedback
538 Max stable headblock front high speed Reset: Press Reset (ACK) DB709.DBX7.1
contactor feedback
Fault
number Text shown in alarm display Cause of the failure Instructions System reaction PLC Address
539 Max stable headblock rear low speed contactor Reset: Press Reset (ACK) DB709.DBX7.2
feedback
540 Max stable headblock rear high speed Reset: Press Reset (ACK) DB709.DBX7.3
contactor feedback
541 Spare Reset: Press Reset (ACK) DB709.DBX7.4
542 Spare Reset: Press Reset (ACK) DB709.DBX7.5
543 Spare Reset: Press Reset (ACK) DB709.DBX7.6
544 Spare Reset: Press Reset (ACK) DB709.DBX7.7
545 Max stable front trim sensor error Reset: Press Reset (ACK) DB709.DBX9.0
546 Max stable rear trim sensor error Reset: Press Reset (ACK) DB709.DBX9.1
547 Max stable front trim brake releasing fault Reset: Press Reset (ACK) DB709.DBX9.2
548 Max stable rear trim brake releasing fault Reset: Press Reset (ACK) DB709.DBX9.3
549 Max stable front trim movement time expired Reset: Press Reset (ACK) DB709.DBX9.4

550 Max stable rear trim movement time expired Reset: Press Reset (ACK) DB709.DBX9.5

551 Spare Reset: Press Reset (ACK) DB709.DBX9.6


552 Spare Reset: Press Reset (ACK) DB709.DBX9.7
553 Energy Storage 1 (C101-C105) alarm E.Storage1 alarm codes: DB709.DBX11.0
1:Temp low -30C, 2:Temp high 55C
3:Full volt high 127V, 4:Peak delta above max
5:Temp max, 6:Full volt above max
7:Request service, 8:Temp min
9:Half volt max, 10:Half volt high
11:Peak delta above max, 12:Temp max
13:Full volt above max, 14:Request service
Reset: Press ACK
554 Energy Storage 2 (C106-C110) alarm E.Storage2 alarm codes: DB709.DBX11.1
1:Temp low -30C, 2:Temp high 55C
3:Full volt high 127V, 4:Peak delta above max
5:Temp max, 6:Full volt above max
7:Request service, 8:Temp min
9:Half volt max, 10:Half volt high
11:Peak delta above max, 12:Temp max
13:Full volt above max, 14:Request service
Reset: Press ACK
555 Energy Storage 3 (C111-C155) alarm E.Storage3 alarm codes: DB709.DBX11.2
1:Temp low -30C, 2:Temp high 55C
3:Full volt high 127V, 4:Peak delta above max
5:Temp max, 6:Full volt above max
7:Request service, 8:Temp min
9:Half volt max, 10:Half volt high
11:Peak delta above max, 12:Temp max
13:Full volt above max, 14:Request service
Reset: Press ACK
556 Energy Storage: Converter 1 (U21) fault Reset: Press Reset (ACK) DB709.DBX11.3
557 Energy Storage: Converter 2 (U22) fault Reset: Press Reset (ACK) DB709.DBX11.4
558 Energy Storage: Converter 3 (U23) fault Reset: Press Reset (ACK) DB709.DBX11.5
Fault
number Text shown in alarm display Cause of the failure Instructions System reaction PLC Address
559 Energy Storage: DC switch 1 (K20.1 &amp; Reset: Press Reset (ACK) DB709.DBX11.6
K20.2) coil or wire broken
560 Energy Storage: DC switch 1 (K20.1 &amp; Reset: Press Reset (ACK) DB709.DBX11.7
K20.2) jammed
561 Energy Storage: DC switch 2 (K20.3 &amp; Reset: Press Reset (ACK) DB709.DBX13.0
K20.4) coil or wire broken
562 Energy Storage: DC switch 2 (K20.3 &amp; Reset: Press Reset (ACK) DB709.DBX13.1
K20.4) jammed
563 Energy Storage: DC switch 3 (K20.5 &amp; Reset: Press Reset (ACK) DB709.DBX13.2
K20.6) coil or wire broken
564 Energy Storage: DC switch 3 (K20.5 &amp; Reset: Press Reset (ACK) DB709.DBX13.3
K20.6) jammed
565 Energy Storage 1 isolation switch open (Q21) Reset: Press Reset (ACK) DB709.DBX13.4

566 Energy Storage 2 isolation switch open (Q22) Reset: Press Reset (ACK) DB709.DBX13.5

567 Energy Storage 3 isolation switch open (Q23) Reset: Press Reset (ACK) DB709.DBX13.6

568 Energy Storage loading Reset: Press Reset (ACK) DB709.DBX13.7


569 Energy Storage 1 warning Reset: Press Reset (ACK) DB709.DBX15.0
570 Energy Storage 2 warning Reset: Press Reset (ACK) DB709.DBX15.1
571 Energy Storage 3 warning Reset: Press Reset (ACK) DB709.DBX15.2
572 Spare Reset: Press Reset (ACK) DB709.DBX15.3
573 Spare Reset: Press Reset (ACK) DB709.DBX15.4
574 Spare Reset: Press Reset (ACK) DB709.DBX15.5
575 Spare Reset: Press Reset (ACK) DB709.DBX15.6
576 Spare Reset: Press Reset (ACK) DB709.DBX15.7

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