SENR3912-04

May 1991

3176 Diesel Truck Engine

Electrical System
2YG3454-UP

© 1991 Caterpillar Printed in U.S.A.

All Rights Reserved
 CATERPILLAR OEM
RESPONSIBILITY RESPONSIBILITY BAT TERY 1 BAT TERY 2
CONTROLGROUP (3176)
RELAY + 1 2V - - 12 V +
TRANSDUCER ECM ECM SENSOR (OPTIONAL)
ECMGNDSTRAP
FUSE FUSE

+VBOOST 1 G
L F
N F
BOOST 2 4 6 E
R A /O E
L
P R
2 & & &
U N H N B M E 15A 10A
1 3 5 N E D O A + - Z
N R G S R . E R E C R H A L K K Z 1 2
RETURN 3 N N T S U S U T
I T L C N N N U
O O U NI E R T E IC I I N
O T N R S S
E U E P W N C L
T
I E
T L L B I N
I
M M M 1 2 G E IM A T P S S R E S S O /D E R Y Y
4 . . 3
. 4
. . 6
5 . N R L E R S L L C W E S A A G W W Y Y R R
M M
O
M
O O O O O O O I
G /T O N
A
L
E R
P
P
L E R T
T A K
B E H M
E C
C
S
E D O T
A
T
A N
I S S R
E
R
E E E
O R O T T
C C C N N N N N N M
I
T N
I
D
E
O
C
L U L I
P S O C
I K I C
S T U /A K R
A
N
G D D N
R
E E
R R T
T
T
T T T SERIES
5 L L L L L L L L L E O F E O L N R H R U U S T A T A A A A A A A
Y Y Y Y Y Y Y Y V M
I P V O V U V I E H E R L E E R E I T T A P P A A B B
Y C C C C C C C + T S + C + F + O S T V A
P C C R S B R D A A W S S -B -B + + PAR.SW C OFF
C C
ON B
CYL CYL CYL CYL CYL CYL J4 1 5 S ST
31 2 2 3 4 2 23 3 33 3 2 1 3 24 4 0 2 8 30 2 0 10 3 9 37 2 7 35
35 38 2 9 8 1 8 1 7 36
36 2 6 1 6 6 7 14 4 9 1 9 5 15 2
255 12 21 1 11 ALTERNATOR 2 3 4
NO.6 NO.5 NO.4 NO.3 NO.2 NO.1 P4
6
R
R N K L Y H U R U U K L R R K U R L Y GND
B - Y
- P
- G - G
- W - B
- O
P
- 4 - - P
P - Y
- - B
O - P
- B
- - Y
O - G
- R L N H U R U Y L U U R Y H U K K N N
0 7 8 1 2 3 5 6 0 0 8 1 1 4 5 6 4 9 B
0 1 1 0 0 0 0 0 0 4 9 8
7 9 4 9 9 9 6 8 - Y
- G - P
- W - O
- B
- G
- -Y -P -B -O -G -W -P -B -B -G -G
8 8 8 8 8 8 8 8 8 7 7 7 4 7 7 7 4 7 2 4 1 6 7 8 9 8 6 7 9 8 1 7 3 2 2 1 1
H H
6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 0 0 0 0 0 0 0 9 7 3 3 3 4 9 9 0 0 2 2 T T
J5P5 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 2 2 1 1 ENGINE KEYSWITCH
6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 G G
6800-BR A CYLINDER E
N
L E
N
L
HEAD X X
6817-GN B A A G S
(GNDSTUD) M M
6818-PK C T
F
T
F
0 5 MTR BAT
6801-YL D 1 2
P7 G G
6802-GY E W W
J8 A A
6803-WH F A E D B F G H J C C G J H F D E B A NOTEG 4 2
J7 1 1 STARTER
6804-PU G MOTOR
P8
6805-OR H
6806-BU J
P9J9
OR 6740-PU
SENSOR +VTIMING A
BK 6790-PK
SPEED/TIMING TIMING RETURN B J12
WH 6788-YL
SPEED/TIMING C A
B
J10P10 C
OR 6791-OR
SENSOR +VCOOLANT A F
BK 6789-GY
COOLANTTEMP COOLANTRETURN B D
GN 6441-BR 100mA
COOLANT C H
100mA
J
P16J16 E
OR 6794-PK DASHDATALINK
SENSOR +V A G
YL 6789-GY
FUELPRESSURE PRESS.RETURN B
GN 6795-BU
FUELPRESS. C

J20 A B C
NOTEB P20

P17J17
OR 6796-OR
+V A 0.3ACURRENT LIMIT
SENSOR PRESS.RETURN YL B 6789-GY NOTEH
OILPRESSURE GN 6464-YL WARNINGBUZZER
OILPRESS. C
0.3ACURRENT LIMIT

DIAGNOSTICLAMP
P11J11 5mA
RD 40mA
SENSOR +BATTERY A 5mA
BK
THROTTLEPOS ITION THROTTLERETURN B (BRAKEAPPLIED)
WH 5mA
THROTTLE C PARKINGN/C SET/RESUME
5mA
P14J14
RD 40mA (BRAKEAPPLIED POSITION)
+BATTERY A
BK
-BATTERY B 5mA
GN
VEHICLE OUT(SPEEDOMETER)(*) C
OR 5mA (PEDALRELEASED POSITION)
SPEEDBUFFER OUT(ENGINECONT)(*) D
BR CLUTCHN/C
E
IN IN 5mA
WH VEHICLE
(PEDALRELEASED POSITION)
SPEED
WH
SENSOR
CATERPILLAR OEM BRAKEN/C
5mA
RESPONSIBILITY RESPONSIBILITY
DASHDATALINK
20mA CRUISEON/OFF
GN RETARDERBRAKE
0.3ACURRENT LIMIT
BR CONTROLMODULE

SPEEDOMETER

(NOTEF) NOTEA: ADASHEDOUTLINESPECIFIESACOMPONENT

BAT. REQUIREDONLY FOROPTIONAL FEATURES
SIGNAL
NOTEB: APPROPRIATEPERSONALITY MODULEREQUIRED
GND
FOROILPRESSURESENSOROPERATION.
NOTEC

NOTEC: SPEEDOMETER SHOWNHASINTERNALSIGNAL(-)

ANDGROUND CONNECTION.IF INTERNALCONNECTION
NOTE D ISNOT PRESENT.WIREASSHOWNBELOW

TO
VEHICLESPEED SPEEDOMETER
BUFFER BAT.
NOTEG: THECYLINDER HEADGROUND STUDMUST HAVEA DIRECT NOTEF: VEHICLESPEED BUFFER ISDESIGNED TOOPERATEWITH
WIRECONNECTIONTO BATTERY(-).THISCONNECTION SPEEDOMETERSWITH THEFOLLOWING SIGNALCHARACTERISTICS. PINC TOCYLINDER HEAD
SIGNAL GROUNDSTUD
CANBE MADEATTHE STARTER(-) TERMINALOR MAIN PINB
FRAMEGROUND LUG.THISWIRE MUSTHANDLEFULL VEHICLESPEED BUFFER SIGNAL
MAXIMUMSPEEDOMETER VOLTAGE LOADCURRENT GND
ALTERNATOR CHARGINGCURRENT (6AWGWIRE MINIMUM)

±6VDC 0.0mA
NOTEH: NOADDITIONAL CONNECTIONSAREALLOWED TOANY
±3VDC 1.0mA
WIRESTO THELEFTOF LINEWITHOUT ENGINEERING NOTED: SINGLEPOINT GROUNDCONNECTION ATSPEEDOMETER
±1VDC 10.0mA
APPROVAL REQUIREDFORVEHICLESPEEDBUFFERAND
OUTPUTVOLTAGEOF THEVEHICLESPEED BUFFER ISA SQUAREWAVE SPEEDOMETER
WITH THESAME FREQUENCYAS THEMAGNETICPICKUP SENSORSIGNAL D66619
ANDTHE AMPLITUDEWILLDEPEND UPONSPEEDOMETER LOADCURRENT NOTEE: "SINGLE" WINDINGMAGNETIC PICKUPSENSOR REQUIRED.