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The correct use and maintenance of machinery and equipment in cement production
line is an important part of the equipment management of cement plants . It is a series of
maintenance work by the operators and professionals based on the technical data and
parameter requirements and maintenance rules of the equipment. It is also the equipment
itself. The objective requirements of the sport.
Maintenance and repair work of cement equipment includes: daily maintenance (one
guarantee), lubrication of equipment and regular oil change, preventive test, regular
adjustment accuracy and second and third level maintenance of equipment. The
maintenance and maintenance of the equipment directly affects the operation of the
equipment, the quality of the products and the production efficiency of the enterprise.
2, maintenance standards
After the secondary maintenance, it can be cleaned inside and outside the equipment,
showing the true color; the oil passage is smooth, the oil mark is bright, the oil level is
clearly visible; the operation is flexible and the operation is normal. After the maintenance is
completed, a special person is responsible for the acceptance, and carefully fill out the
maintenance completion record.
Second, equipment repair
Cement machinery and equipment in the process of transportation, due to the wear,
corrosion, burning, deformation and other defaults of certain parts, affecting the accuracy,
performance and production efficiency of the equipment, correct operation and careful
maintenance can reduce damage and extend The service life of the equipment, but the
equipment will wear and damage after all, this is an objective law. Therefore, in addition to
proper use and maintenance, it is necessary to replace, repair or improve the parts worn by
the cement machinery , arrange necessary maintenance plans to restore the accuracy and
performance of the equipment, preserve the quality of the certified products and play the
equipment. Performance.
(1) Equipment maintenance method
1. Preventive maintenance: In order to prevent deterioration of equipment performance or
reduce the probability of equipment failure, maintenance activities are carried out according
to pre-specified plans and technical conditions. From the standpoint of preventing
“medical”, according to the frequent inspection records or operation of the equipment,
there are signs that the quality and production efficiency of the main product are abnormal,
and preventive repairs are made before the equipment fails. Preventive maintenance is
usually planned according to the actual operation of the equipment.
2, fault repair: unplanned maintenance taken when equipment failure or performance
degradation, also known as after-the-fact maintenance.
3. Production maintenance: The maintenance method for improving the production
efficiency of cement machinery equipment from the economic benefit , it is treated
according to the influence of equipment on production. Unimportant equipment is repaired
after the event, and key equipment is used for preventive maintenance.
4. Predictive maintenance: According to the information provided by the state monitoring
and diagnostic technology, necessary and appropriate maintenance is performed before the
failure occurs, also called condition monitoring and maintenance.
5, in addition to the above several maintenance methods, there are ways to improve
maintenance, regular maintenance and no maintenance design.
(2) Significance of preventive maintenance
Preventive maintenance of cement machinery and equipment, prevent accidents, and grasp
the wear and tear of the equipment, there are plans to carry out periodic maintenance and
repair, is an important guarantee to maintain the normal operation of the equipment and
maximize its function.
Planned preventive maintenance is an important part of equipment management work, and
is also an integral part of the company’s production, technology, and financial planning.
Correct and realistic pre-repair plans can be used to arrange human and material resources
and prepare for pre-repair work. Equipment downtime, reduce repair costs, can not only
repair equipment on time, but also plan and rhythmically arrange production, to achieve
production and maintenance errors.