AIS Safety Monthly Report [ March 2011 ] ④

TDB CORPORATIVE SAFETY

S. Niyama R. Braga L. Carvalho
Director Area Manager Safety Technician
1. AIS Construction Safety Results - 2011 April 05 '11 TDB Production TDB Safety TDB Safety

Monthly 1) Accidents Quantity - 2011 Annual. Qty 2) Accidents by Company - 2011 Qty 3) Accidents by Causes - 2011
10 10
20
N 2011 = 0 8 N=0 8 N=0
* Started on Jan.28'11 CHALLENGE TARGET
ZERO ACCIDENT
15 6 6
4 4
10
2
0 0 0 0 0 0 0 0 0 0 2
5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
I 0
0 0 0 0 KD
B
HO
KU
T TS
B
ER
GY
RE
LL
RE
CI
A
TA
P
GT
ON
AN
OH PI
OS
PI

Protection

Human

Stand

Process

Process
Leader Activ.

Maint.
Machine

Device

Device
OR

Tool
Floor

Lay-Out
4S+S
0 S IN AU RM IN S

ard
BO F FO I LK SC
P
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

With lost days Without lost days Total Accumul. '11 With lost days Without lost days Lack With lost days
Failure Irregular Without lost days Inadequate

Qty 4) Stop 6 - 2011 Monthly 5) Akachin Quantity - 2011 Qty 6) Akachin by Company - 2011
10 10
10
N=0 N 2011 = 0 CHALLENGE TARGET
N=0
8 ZERO AKACHIN 8
8
6
6
6
4
4
4 2
2 0 0 0 0 0 0 0 0 0 0
2 0
0 0 0 0 0 0 0 0 0 I
0 0 KD
B
OK
U SB GY LL IA
TA
P
ON H OS
0 TT ER RE EC GT NO PI
Caught in Machines Heavy objects Industrial vehicle Falls Electric Shock High temp. objects SH IN PI UR RM IN SA OR
BO FA FO LK SC
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec PI

With lost days Without lost days Akachin Total Accumul. '11 Total '10 Akachin

Qty 7) Akachin by Causes - 2011 Qty 8) Akachin Stop 6 - 2011 Qty 9) Safety Patrol Items - 2011
10 10 100
N=0 N=0 86 83 N = 120
8 8 80 OK = 117
6
6 60
4
4
2 40 34 34
0
0 0 0 0 0 0 0 0 0 0 0 0 0 2
0 20
Stand Protection 4S+S Human Stand Machine Floor Device Process Tool Device Lay-Out Maint. Process
0 0 0 0 0 0
ard ard 0 0 3
Lack Failure Irregular Inadequate Caught in Machines Heavy objects Industrial vehicle Falls Electric Shock High temp. objects
0
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Akachin Akachin Founded Solved On Going

2. Safety Kick-off Meeting 3. Safety Patrol Result 4. General Comments

1) Inergy - Mar. 18th'11 1) Items By Suppliers 3) Safety Patrol Items Example
① Boshoku ② Tsusho ③ Kanjiko
On On On
Risk Items OK Risk Items OK Risk Items OK
Going Going Going

Boshoku
Fall 14 12 2 Fall 6 6 0 Fall 5 5 0 1) Safety Training
Fire 4 4 0 Fire 4 3 1 Fire 3 3 0 ⇒ There is no risk simulation training;
Electrical Shock 4 4 0 Electrical Shock 5 5 0 Electrical Shock 4 4 0 * Include the simulation training during the Safety
Safety Kick-off Meeting with Inergy employees participation. Cut 3 3 0 Cut 3 3 0 Cut 4 4 0
Kick-off meeting, aiming the continuous improve
Risk of fall due to the irregular isolation.
in awareness level of all collaborators.
4'S 4 4 0 4'S 3 3 0 4'S 1 1 0 2) Safety Patrol
Contamination 2 2 0 Contamination 2 2 0 Material Fall 1 1 0 ⇒ The main items found were fall and electrical
risk.
Tsusho
Perforation 1 1 0 Caught 1 1 0 Caught 0 0 0
* We recomend total attention for those risks
Contusion 1 1 0 Stroke 1 1 0 Stroke 0 0 0 because they are STOP 6 risks.
Material Fall 1 1 0 Accident 4 4 0 Lack Leader 1 1 0 3) Management
Mr. Itagaki and Mr. Tanigawa message and blessing cerimony. ATEP 0 0 0 Material Fall 3 3 0 ATEP 1 1 0 Lack of isolation and corridors on square bar storage area.
⇒ The contractors didn't implemented the job
TOTAL 34 32 2 TOTAL 32 31 1 TOTAL 20 20 0 permission and check list.
* We recommend to implement the job
2) Items By Contractor permission for all activities, as well implement
check list for keep a good operation.
Kanjiko

Company Items Ok On Going

TODA 54 52 2
HOSS 32 31 1
Sign of the Safety commitment. Total 86 83 3 Patrol pictures during genchi-genbutsu at AIS construction phase. Risk of fall due the lack of safety belt and irregular isolation.
1. AIS Accidents Quantity - 2011
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
With lost days
Without lost days 0 0 0
Total Accumul. '11 0 0 0

1. TDB Accidents Quantity - 2009

'10 0 0 0 0 0 0 0 0 0 0 0 0

2. Accidents by Company
KDB BOSHOKU TTSB INERGY PIRELLI FAURECIA FORMTAPPILKINGTON SANOH SCORPIOS
With lost days 0 0 0 0 0 0 0 0 0 0
Without lost days 0 0 0 0 0 0 0 0 0 0
Total by Suplier 0 0 0 0 0 0 0 0 0 0

3. Accidents by Causes
Lack Failure Irregular Inadequate
Stand
Leader Activ. Protection 4S+S Human Machine Floor Device Process Tool Device Lay-Out Maint. Process
ard
With lost days 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Without lost days
Total by Cause 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

4. Stop 6
Caught in Industrial Electric High temp.
Heavy objects Falls
Machines vehicle Shock objects
With lost days
Without lost days 0 0 0 0 0 0
Total by Cause 0 0 0 0 0 0

5. Akachin Quantity - 2010

Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Akachin
Total Accumul. '11 0 0 0
Total '10 0 0 0 0 0 0 0 0 0 0 0 0

6. Akachin by Company
KDB BOSHOKU TTSB INERGY PIRELLI FAURECIA FORMTAPPILKINGTON SANOH SCORPIOS
Akachin 0 0 0 0 0 0 0 0 0 0
Total by Plant 0 0 0 0 0 0 0 0 0 0

7 Akachin by Causes
Lack Failure Irregular Inadequate
Stand Stand
Protection 4S+S Human Machine Floor Device Process Tool Device Lay-Out Maint. Process
ard ard
Akachin 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Total by Cause 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

8. Akachin Stop 6
Caught in Industrial Electric High temp.
Heavy objects Falls
Machines vehicle Shock objects
Akachin 0 0 0 0 0 0
Total by Cause 0 0 0 0 0 0

9. Safety Patrol - 2010

Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Founded 34 86
Solved 34 83
On Going 0 3
Company Items Ok On Going

TODA 54 52 2
HOSS 32 31 1
Total 86 83 3

Company Items OK

Boshoku 34 29
Kanjiko 20 18
Tsusho 32 24
Inergy - -
Sanoh - -
Scorpius - -
Pirelli -
Formatap -
Faurecia - -
Pilkington - -
TOTAL 86 71
 On
Going
5
2
8
-
-
-
-
-
-
-
15

Risk Items OK On
Going
Fall 25 21 4
Electrical Shock 13 11 2
Fire 11 9 2
Cut 10 9 1
4'S 8 7 1
Material Fall 5 3 2
Accident 4 4 0
Contamination 4 2 2
Caught 1 1 0
Beat 1 1 0
Lack Leader 1 1 0
ATEP 1 0 1
Piercing 1 1 0
Contusion 1 1 0
Total 86 71 15
 Kanjiko Tsusho Boshoku
On On On
Risk Items OK Going Risk Items OK Going Risk Items OK Going
Fall 5 5 0 Fall 6 6 0 Fall 14 12 2
Fire 3 3 0 Fire 4 3 1 Fire 4 4 0
Electrical Shock 4 4 0 Electrical Shock 5 5 0 Electrical Shock 4 4 0
Cut 4 4 0 Cut 3 3 0 Cut 3 3 0
4'S 1 1 0 4'S 3 3 0 4'S 4 4 0
Material Fall 1 1 0 Contamination 2 2 0 Contamination 2 2 0
Caught 0 0 0 Caught 1 1 0 Perforation 1 1 0
Stroke 0 0 0 Stroke 1 1 0 Contusion 1 1 0
Lack Leader 1 1 0 Accident 4 4 0 Material Fall 1 1 0
ATEP 1 1 0 Material Fall 3 3 0 ATEP 0 0 0
TOTAL 20 20 0 TOTAL 32 31 1 TOTAL 34 32 2

On On
Items OK Going Risk Items OK Going
TOTAL GERAL 86 83 3 Queda 25 23 2
Incendio 11 10 1
EMPRESA Choque Elétrico 13 13 0
TODA 54 52 2 Corte 10 10 0
HOSS 32 31 1 4'S 8 8 0
Queda Objeto 5 5 0
Prensagem 1 1 0
Batida 1 1 0
Falta Líder 1 1 0
ATEP 1 1 0
Contaminação 4 4 0
Acidente 4 4 0
Perfuração 1 1 0
Contusão 1 1 0
TOTAL 86 83 3