Professional Documents
Culture Documents
Techniques
3. Solved Examples
Methods Engineering
Objectives:
Checklists
◦ General questions applied to the particular
process to assess whether they can be applied to
the problem of interest
Brainstorming
◦ Team activity in which participants contribute
recommendations
Operation charts
Process charts
Flow diagrams
Activity charts
Recording Techniques using
traditional IE charts
2. Inspection operations
Checking the material, workpart, or assembly
for quality or quantity
Operation Chart for Subassembly
5. Permanent storage
An equilateral triangle standing on its vertex represents
storage. Storage takes place when an object is stored and
protected against unauthorized removal.
Example: Raw material in the store room.
Flow Process Charts
If the processing operation combined with an
inspection at the same workstation: combine symbols -
a circle inside a square
Note the large number of trips back and forth between the milling
machine and the tool crib
Activity Charts
A listing of the activities of one or more subjects (e.g., workers,
machines) plotted against a time scale to indicate graphically
how much time is spent on each activity
Tc=0.10+0.12+0.75=0.97 min
Worker Time Machine 1 Time Cum.
time
Unload finished part from 0.10 0.10
machine
Load raw part, engage auto 0.12 0.22
cycle
Transport finished part, 0.51 Machine cycle 0.75 0.97
deposit in tote pan, walk to raw
parts tote pan, pick up and
transport to machine
Summary: The cycle time for the revised cycle is 0.97 min, a 35% reduction
from the original cycle time of 1.48 min.
Right-Hand/Left-Hand Activity Chart
Right-Hand/Left-Hand Activity Chart
Task involves placing pegs into a peg board
Note that left hand is used as a workholder
Right-hand/left-hand activity chart
(b) The cycle time is reduced from 0.62 min to 0.37 min,
which is a 40% reduction in cycle time.
Worker-machine Activity Chart