JUMONG GENERAL PRO

Installation Manual
Table of Contents
Chapter i Safety Information

Introduction

Manual Conventions

General Safety

Electrical and Mechanical Safety

Procedural Safety

User Maintenance / Servicing

Hardware / Software Modifications

Environmental Safety and Operating Environment

Radiation and X-Ray General Safety Information

Manufacturer’s Responsibility

Chapter ii Record of Revisions

Revision History

Chapter iii Introduction

Introduction
Description
Dimension
Specification
Abbreviation
Chapter iv Installation

Introduction

Unpacking

Input power & Grounding

Overview

Shipping Components

Installation of Tube stand rail

Locking bolts and WARNING label

Installation of Tube Holder

Wiring cable

Tube cable Connection

Chapter v Generator

Wiring to the Generator

Interfacing

Tube calibration
Safety Information

i
Introduction
We, SG healthcare CO, LTD, have the performance and reliability of our equipment as main
objectives. And we strictly follow the quality control system in order to find and prevent any
possible defects.

This Equipment is built to provide medical diagnostic images. X-ray images could be taken by
altering the angle and distance to meet the required uses. Using this equipment without
acknowledging the purpose, could harm users and patient.

Following contents must be studied by the user for the safety in use and maintenance of the
equipment.
Manual Conventions
In this manual, we used the following three icons to reduce the chance of possible accidents.
Please for the safety, study through this manual about every safety warning.

l WARNING
l CAUTION
l NOTE

Warning
This Icon is used to warn about the possible accidents that could lead to severe
injuries and death

Caution
This Icon is used to give cautions in use and maintenance that could damage the
machine and harm the user.

Note
This Icon is to provide additional information.
General Safety
This equipment contains number of mechanical and electrical safety features that can
prevents injuries of users and patients.

Note
For the operation and maintenance of the machine, the user must be fully
educated about this manual. For the safety, please read every Warning, Caution
and Note in this manual before using the machine.

Note
If there is a need of repair in either mechanical or electrical problem,
Service must be provided by the qualified engineer.

The following are normal safety rules.

l Do not uncover the machine without a reason.

l Do not remove the safety features without a reason.
l Do not try to repair, if there is a problem. Contact a service engineer to resolve
the problem.
l Do not relocate the machine. If you need to relocate, it is dangerous to disconnect
electrical cables. You need to contact a service engineer for the relocation and re-
install.
l Before using the machine, you need to study through this manual about every
safety warning.

Note
Broken or Damaged materials/ equipment must be disposed in accordance of
local regulations.
Electrical and Mechanical Safety
Only qualified service engineer must repair mechanical and electrical problems.

A. Electrical safety

For the safety of users and patients, all the cable must be insulated.
All the covers must be in place for the mechanical safety.

l Do not move any panel without a reason.

l Please ensure cables and sockets must not be exposed.

B. Mechanical safety

Followings are general safety rules for the mechanical movement.

l When the machine is in the movement, make sure your hand and fingers are not on
the way.
l When the machine is in the movement, keep observe patient position.
l When the machine is in the movement, keep the surrounding safe and always
keep the machine area clean.
l Please do not operate the machine uncovered, unless instructed by a qualified
engineer.

Procedural Safety

This manual is designed to provide procedures that can ensure safety of users and quality
of product. Disregarding the procedure, could lead to serious defect in equipment and
harm users and patients’ safety.

l Beware about every safety warning in this manual.

User Maintenance/Servicing
Unless it is specially instructed by the manual, all the maintenance needs to be provided by
the qualified engineer. All the electrical assembly, cable and mechanical assembly must not
be repaired by the user.

A. Cleaning and sterilization

Using wrong chemicals for cleaning and sterilization could damage the machine and
cause fire. We, manufacturer, will not provide warranty for the damage caused by
chemicals.

Warning
Do not turn on the machine while cleaning
Please switch off the machine before cleaning.

Caution
Do not spray cleaning liquid directly on the machine. Use soft fabric or cloth
to clean. And Do not spray cleaning liquid on other person.

Caution
Do not soak any part of equipment in cleaning liquid.
Do not use high pressure sterilizer.
Hardware/Software Modifications
Software is fully installed in the machine. The followings are the problems that you might
encounter when you add or partially remove the software without permission.

l Danger of users or patients

l Reduced in X-ray image quality
l Malfunction, failure and damaging the machines

Warning
Do not remove the installed safety features.

Warning
Do not relocate the equipment without permission.
Only qualified engineer can remove the communication cable.

Warning
Follow the instructions regarding safety which is written on the label.
Environmental Safety and Operating Environment
The equipment must be place in the area where machine can be well ventilated.
Manufacturer will not be responsible any damage caused by chemical reaction, gas,
fire in any circumstances.

The following contents are about the conditions where the machine can perform well. If the
operating environment is out of the condition provided, it can damage the machine.

Warning
Operating the machine that are out of the specified condition range, could cause
malfunction of the machine.

Parameter Tolerance limit

Tolerance Temperature Range 5°C to 30°C or

41°F to 86°F
Tolerance Humidity Range 10% to 75% (non-condensing)
Radiation and X-Ray General Safety Information
Operating X-Ray machine and users need to meet following requirements:

l Center for Devices and Radiological Health (CDRH)

l National Institute of Standards and Technology (NIST)
l National Council on Radiation Protection (NCRP)
l International Committee on Radiation Protection (ICRP)

The user who operate or deal with the machine, must follow and beware of the laws and
regulations.
If the users are educated and aware of the danger and safe use of the X-ray radiation, it
could be used safety without harming. And users need to be acknowledgeable of the safety
requirements and warning about X-ray.

Manufacturer’s Responsibility
The machine must be operated by the user who are educated adequately.

The manufacturer, his representatives and his agents will not be responsible for any damage
caused by over-exposure of X-ray radiation. We will not be responsible for any damage
caused by repair and installation provided by an unauthorized service engineer.
Record of Revisions

ii
Revision History

Version Date Description

th
1.0 19 of Aug 2016 Preparing the manual
Introduction

3.1 Introduction
This manual contains the installation, usual manual and spare part.

3.2 Description
This equipment uses X-ray tube, collimator to provide X-ray medical images. This
equipment is design to maximize space utility.
 3.2.1 JUMONG General Components
Following picture displays main components of the equipment.

Figure 1-1. Components of JUMONG General

3.3 Dimensions
3.3.1 Basic Dimensions

Figure 1-2. ST-2000K Dimensions

3.4 Specifications

Specifications
Compatibility The diagnostic equipment can provide diverse images in limited
spaces.

Classification Class 1

Temperature Limits 5°C~40°C

Relative Humidity Limits 10~50%

Atmospheric Limits 700hPA ~ 1060hPA

Weight 570 kg

This equipment is not suitable in condition where the room filled with combinations of
combustible goods, air, oxygen and nitrogen.
3.5 Abbreviations
% Percent
AWG American Wire Gauge
Btu British Thermal Unit
°C Degree Celsius
CE Communautés Européenes
cm Centimeter
C.R.S Cold Rolled Steel
°F Degree Fahrenheit
ga Gauge
hPa Hecto Pascal
inHg Inches Mercury
Kg Kilogram
kJ Kilojoule
Lb Pound
M Meter
max. Maximum
min. Minimum
mm Millimeter
Sq/Ft Square Foot
Sq/M Square Meter
UL Underwriters Laboratories
Installation

4.1 Introduction
This chapter describes basic installation of the machine.
4.2 Unpacking
When you receive the product, you will find the product in the wooden packing. To
unpack it, you need to use required tools. Before unpacking, please move the products
in the open, wide and safe area to unpack.

To unpack the wooden packing, you will need the following tools:

l Normal service tools

l Tool Bit

1. If you unpack the wooden packing; it will look like the following picture in a
vacuumed vinyl bag.
4.3 Input Power & Grounding

JUMONG
General

Figure 2-2 Input Power, 120V, 1.0A, 50/60Hz, Single phase

JUMONG
General

Figure 2-3. Input Power, 230-240V, 0.5A, 50/60Hz, Single phase

4.4 Overview
Before you start installation, you need to check the following:

l Safety Equipment
l Personnel Required
l Required good for installation
l Preparation of the installation site

4.4.1 Safety Equipment

Wear the following safety equipment until the end of installation.

l Safety helmet
l Safety glasses
l Lumbar pad
l Safety footwear

4.4.2 Personnel Required

For installation, it is highly recommended to have more than 2 persons for the installation.
For the safety, all the workers must wear the safety equipment.
 4.5 Installation of tube stand rail
4.5.1 Preparation for tube rail
• Remove the rail fix bolt.

• Remove the table cover

• Connect rail to table
 2.4.1 Tube stand assembly
• Remove the lock into stand support

• Put the stand support on the rail

• connect into stand support.

Stand support

Weight blance fixing bolts

 Tube support and stand ware fixed with
tape(or wire). This fixing tape should be
remove the last.
Because, wire inside stand would be not tangle.
Tube support must be face below direction (direction of weight balance)

Pic. Stand assembly and inside drawing

Tube support

Fixing bolt
Weight balance

A angle
B angle

fixing stand with six bolts.

A angle

B angle

Six bolts

Using the six bolts contrast A angle and B

angle equaled And then remove fixing bolt in
weight balance.
4.6 Locking Bolts and WARNING
Figure 2-4 shows the position of weight locking bolts and warning. Before you turn the
machine on, you must remove weight locking bolt. (Bucky stand, Tube stand)

Figure 2-4. Location of Locking bolts and Warning Label

Caution
Without removing weight locking bolt could cause serious trouble,
It is in tube stand and wall stand.
4.7 Installation of Tube Holder

4.7.1 Installation of Tube Holder

1. Assemble the X-Ray Tube and handlebar &collimator on the tube holder.
 4.8 Wiring cable
Connect the cable and high voltage cable from table and wall stand to Tube, OP, Generator.

1. From Tube stand & Table

Number To
24VDC Handle bar Board

0VDC J2

LOCK-

LOCK+

L/R+ Handle bar Board

L/R- J3
ROT+
ROT-
90+
90-
U/D+
U/D-
F/R+
F/R-

Tube Arm Rot

ROT-
ROT+

U/D+ Tube stand

U/D-
 90- Tube stand support

90+

L/R-

L/R+

F/R- Tube arm

F/R+

BKY1 EXP1 Generator J2-7

0VAC Generator J2-9

110VAC Generator transformer

120V

0VAC Generator transformer

0V

24 VDC Generator J11-2

0 VDC Generator J11-1

LOCK- /0VDC SMPS

LOCK+ /24VDC SMPS

2. From Bucky Stand

BKY2 EXP2 Generator J4-1

0VAC Generator J4-3

CASE GND GND

+24VB Generator J11-2

+24VBGND Generator J11-1

 4.9 Tube Cable Connection
- HVC Cable

- Picture of connected tube cables (this is an example : Please follow the instruction below)

FUNCTION CONNECT TO

COMMON 1

MAIN 2

SHIFT 3

GROUND E

THERMAL 5

THERMAL 6

- Connect Collimator Power Cable AC 24V to 7, 9 and GND like picture

Generator 24 VAC @ 150 Watts output for customer use

J11-5
J11-6
 4.9.1 Installation of Grid

Remove the wall stand and table’s Bucky cover, then assemble the Grid.

1. Position the Grid, use the Bracket to fix the Grid.

 4.9.2 Install cable duct

Install cable duct bracket and put cables inside like below picture.

Connect cable duct into rail support

 Installation Generator

5.0 WIRING TO THE GENERATOR

5.1.1 Power Line Mains

Figure 1-1: Termination of AC mains cable

AC Mains Termination Table

GROUND L1 L2 L3
All 80kW 7 (178) 3.25 (83) 3.25 (83) 4.25 (108)
Configurations
50kW
208~230 VAC 7 (178) 5 (127) 4.75 (121) 5 (127)
3P Configurations
40kW & 50kW
400~480 VAC 7 (178) 5.75 (146) 5.5 (140) 5.75 (146)
3P Configurations
208~230 VAC
7 (178) 5 (127) 5 (127) N/A
1P Configurations
*Dimensions are inches (mm)
5.1.1 Power Line Mains (Cont)

Figure 1-2: Generator mains connection

5.1.2 High Tension Cables

1. Verify that the HT cable terminations are clean, in good condition, and coated with
vapor proof compound.
2. Remove the dust caps that cover the high voltage terminals on the HT tank.
3. Connect the anode and cathode cables to the HT tank. Ensure that the cables are
plugged into the proper connectors on the HT tank. Refer to figure 1-3.
4. Be sure that the HT cable connectors are tight and there is no play between the
connector insulator and the screw-down ring.

Figure 1-3: HV connector identification

5.1.3 Tube Rota Cable Connections

Figure 1-4: Tube / thermal switch connections on H.V. auxiliary board (low speed starter)
5.1.4 Tube Rota Cable Connections (Cont)

TUBE GENERATOR (H.V. auxiliary board)

1-COMMON J7-4
2-MAIN J7-5
3-SHIFT J7-6
4-GROUND J7-3
5- THERMAL SWITCH (Term 1) J7-2
6- THERMAL SWITCH (Term 2) J7-1

*Tube Rota Cable Connections

(Toshiba X-ray Tube –E7239X)
FUNCTION CONNECT TO

COMMON 1

MAIN 2

SHIFT 3

GROUND E

THERMAL 5

THERMAL 6

*Collimator power connections (Check the input power and connect.)

J11-5 24 VAC @ 150 Watts output for customer use

J11-6
5.1.6 Control Console Connections

Membrane & Touch screen

Console

J20 : Touch Console J3 : Membrane Console

Use Use

J21: RS232 to Pc
J22: RS232 to Pc (Service
Port)

Figure 1-6: Membrane & Touch screen Console Connection Diagrams

5.1.7 Control Console (Cont)

Mini Console

PC RS232 Port

J3 : Pc Use J19 : Mini Console

Use

Figure 1-7: Mini Console Connection Diagrams

5.1.8 Control Console Password

Touch Screen Console

• Normal Mode : [1], [2], [3], [4]

• Service Mode : [1], [9], [7], [3]

Membrane Console

Figure 1-8: Programming / calibration mode reference

Use these step to access the GENERATOR SETUP menu (membrane console)
Step Action(membrane console)

1 Start with the generator switched OFF

While pressing and holding the MENU button, press the power ON
2
button on the console.
3 Enter the password by pressing the button sequence: [1]-[8]-[4]-[5].

4 The GENERATOR SETUP menu will be displayed next.

5.2.0 Interfacing

5.2.1 GenWare Programming

Step 1 : Jumpers to select bucky voltage

Bucky Output H.V Auxiliary Board Jumpers

110 VAC E9-E5, E7-E8

Figure 1-13: Jumpers location

 Step 2 : To enter the SETUP mode

1. Select the GEN CONFIGURATION.

2. Select the I/O CONFIGURATION tap.

Bucky Table (Bucky 1) & Bucky Stand (Bucky2) Setup the OUTPUTS

Figure 1-14: Receptor Setup window, Receptor Properties tap

 5.2.6 GEN CONFIGURATION

5.3.0 Tube Calibration

- Make sure the tube model name is correct and start the calibration.
- After selecting the focus is small calibration.
- Calibration is complete you see the message, Push the hand switch.
- Calibrated the same way is a large focus.
SG Healthcare Co., Ltd.

10, Yangnyeong-ro, Yangpyeong-ri, Moga-myeon, Icheon-si, Gyeonggi-

do, Republic of Korea

TEL: +82-02-449-6908

FAX: +82-02-449-6909

Home page: www.sghealthcare.com

If you need any technical support, please do not hesitate to contact

our service team: service@sghealthcare.com