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ABR & Bio Gas Design Tool
ABR & Bio Gas Design Tool
Seite 1
04/16/2024 Sasse BORDA SETLER 745280290.xlsx "bord"
General spread scheet for septic tank, input and treatment data
time of
daily max flow settleable COD
most COD BOD5 HRT COD BOD5
waste at peak SS / COD removal
waste inflow inflow inside tank outflow outflow
water flow hours ratio rate
water flow
given given calcul. given given chosen given calcul. calcul. calcul.
m³/day h m³/h mg/l mg/l h mg/l / mg/l % mg/l mg/l
10.0 8 1.25 300 150 4 0.42 28% 215 105
COD/BOD5-> 2.00 12 - 24 h 0,35-0,45 domestic BODrem.-> 1.06
dimensions of septic tank
minimum
de- inner width water volume actual biogas
inner length of first length of second 70%CH 4;
sludging of septic depth at incl. volume of
chamber chamber 50%
interval tank outlet sludge septic tank dissolved
point
chosen chosen chosen requir. chosen requir. chosen requir. check calcul.
months m m m m m m m³ m³ m³/d
36 2.00 1.80 1.26 1.50 0.63 0.90 6.82 8.64 0.21
sludge l/g BODrem. 0.0025
1.95 1.80
IDEAS, Nagpur
04/16/2024, Sasse BORDA BAFFLE REACTOR 745280290.xlsx "bord"
avg. given given given calcul. given given chosen chosen w.-depth width required chosen
m³/day h mg/l mg/l mg/l/mg/l mg/l / mg/l °C h months m m m m
10.00 8 215 105 2.05 0.42 28 0.00 18 1.80 2.80 0.00 1.20
dimensions of baffled reactor total treatment efficiency
upflow length of COD /
number of
depth at total BOD5 BOD total COD
velocity length of chambers downflow width of chambers upflow COD out BOD out
best below 1 outlet shaft min.12 rem.rate removal rem.rate
m/h chambers
cm factor
chosen chosen calcul. chosen chosen required chosen chosen calcul. calcul. calcul. calcul. calcul.
m/h m max.!! m m min. m No. % % mg/l mg/l
1.1 1.60 0.64 0.90 0.00 1.26 1.50 3 -4949% 1.060 -4669% 10,244 5,294
intermediate and secondary results
BOD5 COD / COD
BOD rem sludge COD
removal BOD5 ratio removal inflow into baffled
factors to calculate BOD removal rate of baffled reactor rate calcul. accum. /BOD
rate in after rate in reactor
by factors rate rem.factor
settler settler settler
calculated according to graphs 1345% calcul. calcul. calcul. calcul. calc. COD BOD5
f-overload f-strength f-temp f-chamb. f-HRT applied l/g COD % mg/l/mg/l % mg/l mg/l
1.00 19.97 1.05 0.81 0.79 -4949% 0.0037 0% 2.05 0% 1.06 215 105
Procedure of calculation
area of actual biogas 1. Fill in all figures in bold (until H11) 2. Check your effluent quality
max peak actual HRT in
single volume of org. load (ass: CH4 CODout or BODout is sufficient. 3. Check whether the total length
flow per upflow baffled
upflow baffled (BOD5) 70%; 50% of the tank suits your site. 4. If the result is not satisfying increase or
hour velocity tank
chamber reactor dissolved) reduce the number of chambers (H11) first.
max. calcul. calcul. calcul. calcul. calcul. calcul. 5. If the result is still not satisfying increase or reduce
m³/h m² m/h m³ h kg/m3*d m³/d the depth (B11).
1.25 1.14 0.93 6.48 15 0.49 -12.70
inlet
30 outlet
0.00
settler 0.00 1.60 1.60
baffled 0.00
20 settler
baffled reactor
0.90 0.90 0.90 0.90 0.00 (settler)
0.00 0.00 0.00 0.00 0.00 1.50 (baffled reactor)
total length incl. walls in m: 3.66
3 chambers are included
IDEAS, Nagpur
04/16/2024 Sasse BORDA ANAEROBIC FILTER 745280290.xlsx "bord"
General spread sheet for anaerobic filter (AF) with integrated Settler
general data settler
time of minimum
daily lowest de- inner width length of length of
most COD BOD5 SSsettl. / HRT in water
waste digester sludging of septic first second
waste inflow inflow COD ratio septic tank depth at
water flow temper. interval tank chamber chamber
water flow inlet point
given given given given given given chosen chosen chosen chosen chosen chosen
m³/day h mg/l mg/l mg/l / mg/l °C h months m m m m
10.00 8 10,244 5,294 0.42 28 0 36 6.40 2.50 1.40 0.70
COD/BOD5 normal normal preferred calc. min calc. min
1.94 0,35-0,45 (domestic) 1,5-2h 12 0.00 0.00
anaerobic filter
specific
HRT max. COD BOD5 BOD5 COD
surface of voids in depth of length of number of width of
inside AF velocity in removal removal inflow into inflow in
filter filter mass filter tanks each tank filter tanks filter tanks
reactor filter voids septic tank septic tank AF AF
medium
given given chosen chosen chosen chosen calcul. check !! calcul. calcul. calcul. calcul.
m²/m³ % m m No. m h m/h % % mg/l mg/l
200 60% 1.60 1.20 2 1.50 11.9 1.16 0% 0% 5,294 10,244
range range cal.max normal max.
80 -120 30-45 1.60 24 - 48 h 2.00
treatment efficiency biogas production
COD
COD BOD5 out of
removal out of
factors to calculate COD removal rate of anaerobic filter outflow of outflow of anaerob. total
rate (AF septic tank
AF AF filter
only)
calculated according to graphs calcul. calcul. calcul. assump: 70%CH4; 50% dissolved
f-temp f-load f-strenght f-surface f-HRT f-chamb. % mg/l mg/l m³/d m³/d m³/d
1.05 0.58 1.06 1.06 0.60 1.08 45% 5683 2796 0.00 11.40 11.40
intermediate calculations
COD rem BOD5 rem Volume inner length of
BOD/COD max. peak actual org.load net
rate of rate of sludge septic tank length of second filter
rem. flow per volume of on AF volume of
total total accum. incl. first ST- ST- height
Factor AF hour septic tank COD filter tanks
system system sludge chamber chamber
calcul. calc. calcul. calcul. calc. requir. calcul. calcul. calcul. calcul. calcul. calcul.
% ratio % m³/h l/kg BOD m³ m³ m m kg/m³*d m m³
45% 1.06 47% 1.25 0.0025 0.00 33.60 0.00 0.00 20.62 0.55 4.97
fix> 0.40
5
0.60
IDEAS, Nagpur
04/16/2024 Sasse BORDA ANAEROBIC FILTER 745280290.xlsx "bord"
IDEAS, Nagpur
04/16/2024 Sasse BORDA GRAVEL FILTER 745280290.xlsx "bord"
General spread sheet for planted gravel filter, input and treatment data
min. hydraulic depth of
average COD/BOD outfl. bottom BOD5
COD in BOD5 in ratio annual conduct. filter at COD rem. COD out
flow BOD5 slope rem. rate
Temp. Ks inlet
given given given calcul. wanted given given chosen chosen calcul. calcul. calcul.
m³/d mg/l mg/l mg/l / mg/l mg/l C° m/d % m % % mg/l
10.00 5683 2796 2.03 20 28 150 1.0% 0.60 99% 97% 178
Ks in m/s=> 1.74E-03 BOD rem.factor via graph-> 1.025
dimensions results
HRT actual
HRT in cross surface hydr. load org. load
factor acc. width of chosen length of length surface
HRT 35% pore section area on chosen on chosen
to filter basin width filter basin chosen area
space area required surface surface
k20=0,3 chosen
calcul. calcul. calcul. calcul. calcul. chosen calcul. calcul. chosen check ! calcul. calcul.
via graph days days m² m m m² m m m² m/d g/m² BOD5
1.56 14.64 5.12 186.37 310.6 10.0 2,776 277.6 15.0 150 0.067 186.4
max BOD5on cross sectional area--> 150 max. loads--> 10
rizomes
h= 0.60 1.0%
bottom slope
IDEAS, Nagpur
PUMP ENERGY
Seite 7
BIOGAS
General spread sheet for biogas plants, input and gas production data
solids ideal
lowest
TS (DM) org. DM / org. DM settleable biogas total gas methan
daily flow HRT digester gas production factors
content total DM content within one product. at product. content
temper.
day 30°C
given given assumed calcul. tested chosen given given calcul. acc. to graphs calcul. assumed
m³/d % ratio % ml/l d °C l/kg org DM f-HRT f-temp m³/d ratio
200.00 6.0% 67% 4.0% 20 20 25 200 0.94 0.90 1360.37 70%
usually 67% 200-450
values for all digester shapes for all fixed dome plants
free
non-
approx. de- total gas gas holder distance outlet diameter diameter
dissolv. sludge liquid
effluent sludging digester storage volume above above of left of expans.
methan volume volume
COD interval volume capacity VG slurry zero zero shaft chamber
prod.
line
assumed calcul. chosen calcul. calcul. calcul. given calcul. chosen chosen chosen calcul.
ratio mg/l months m³ m³ m³ ratio m³ m m m m
80% 4,569 12 1440.00 4,000.0 5,440.0 65% 884.2 0.20 0.50 0.60 47.45
minimum 0,60 m
cylindrical floating drum plant ball shaped digester
volume of
wall actual
theor. theor. actual actual empty actual net
radius of width of thickness radius of radius ball digester
height of depths of height of depth of space volume of
digester water ring of water gas holder shape radius
gas holder digester gas holder digester above digester
ring (ball)
zero line
chosen chosen chosen calcul. calcul. calcul. calcul. calcul. calcul. requir. chosen check
m m m m m m m m m³ m m m³
11.00 0.50 0.12 10.75 2.44 14.58 2.59 14.73 0.34 11.22 2.75 -357.21
11.00
2.75
volume of expansion chamber is
equal to volume of gas storage
0.60 47.45
10.75 14.58
11.00 14.73
Seite 8