TECHNO COMMERCIAL PROPOSAL

FOR
SEWAGE TREATMENT PLANT

PROJECT M/s Vijayalakshmi Cashew

CAPACITY 10 KLD

DATE 27-03-2024

By
Team
Life Essentials Water Solutions Pvt Ltd
Udupi|Manglore|Banglore

REF NO-LEWSPL/STP/SBR-10 KLD 1

CUSTOMER NAME: M/S VIJAYALAKSHMI CASHEW
Ref: LEWSPL /STP/SBR-10 KLD 28.03.2024

To,
M/s. Project incharge.

Dear Sir,

SUB: QUOTE FOR10 KLD SBR BASED PRE FAB STP

As per your requirement and our discussion, please find our best quote for SBR based STP. We
trust that you will find our offer in line with your requirement and now look forward to receive your
valued Purchase Order.
Should you require any other clarifications/information’s, please feel free to contact us @+ 91
9632055358, 9880705858
info@lifeessentials.in, tca.asm.udupi@gmail.com

Thanking you and assuring you the best of our services at all the times.
 INDEX

1. PROCESS DESIGN BASIS WITH ASSUMPTIONS

PROCESS BLOCK DIAGRAM

LIST OF MECHANICAL SUPPLY AND INSTRUMENTS

LIST OF TERMINATION POINTS

LIST OF CIVIL UNITS

SCHEDULE OF EXCLUSIONS

C0MMERCIAL OFFER

=
 1. PROCESS DESIGN BASISWITH ASSUMPTIONS
This treatment scheme has been designed to treat the sewage generated from residential
which is summarized as below:-

A) INLET SEWAGE CHARACTERISTICS:

Flow 10 m3/day
Average flow 0. 55 m3/hr for 18 hr of operation
Peak factor 3
Peak hours 3 hrs
Peak flow 1.6 m3/hr
PH 6.5 - 8.5
BOD5 @ 200C 300 mg / liter
COD 700 mg / liter
TSS 400 mg / liter
O&G 50 mg/ liter (Max)
Total Nitrogen 45 mg/liter
Total Phosphates 10 mg/liter

B) TREATED SEWAGE CHARACTERISTICS AFTER TERTIARY TREATMENT

PH 6.5-8.5
BOD5 @ 200C < 10 mg / liter
COD (Cr) < 50 mg / liter
TSS < 10 mg / liter
O&G <10 mg / liter
Total Nitrogen <10 mg/liter
Total Phosphates <2 mg/liter
 C) ASSUMPTIONS, NOTES AND COMMENTS:

1. All other pollutants other than mentioned above have been considered as nil at
the inlet of S.T.P which exceed the disposal standard as well as will adversely
affect the performance of biologicaltreatment.
2. Sewage generation shall be 24 hrs basis and Sewage shall be treated on 24 hrsbasis.
3. The plant design does not account for any toxic contamination from industries.
4. The plant shall function in aerobic condition only. Formation of any anaerobic
/ septic condition in the bio-reactor shall be prevented, under normal operating
conditions.
5. We have considered the peak factor as 3.0. The duration of peak loads is
considered as 3 hours. The treated water parameters are guaranteed for average
design flow and not for peakload.
6. Oil present if any shall be in free & floating.
7. Proper Mechanical ventilation (If Basement) with 16-20 air changes per hour
in the sewage treatment plant shall be provided by client.

D) PROCESS GUARANTEES

Our process guarantees are based on above mentioned design basis and
assumptions for present flow of 10 KLD.

E) SBR PROCESS

Bar Screen :-

Raw sewage from the source is usually received into the bar screen chamberby gravity. Screen

provided will remove all floating and big size matter, which may otherwise choke the pipeline and pumps.

Equalization Tank :-

Usually, Sewage generation is more during peak hours. Visually no Sewage is generated during shift

change or lean hours. Any biological system needs constant feed for bacteria to work efficiently.

Hence, itis important to put an equalization tank to collect the excess flow during peak hours and feed
Sewage in lean hours. A typical equalization tank has a capacity of 4-6 hours of average flow rate.

The tank is generally of civil construction by client. Provision of air grid is to be made for thoroughly

mixing the sewage to make it of homogenous quality and to keep the suspended matter in suspension

and to

avoid septic conditions. The well mixed sewage is then pumped into the reactor with the

helpof pumps.

Sequential batch reactor

The main pollutants in the raw sewage are represented in the form of Bio – chemical Oxygen Demand

(BOD)and Chemical Oxygen Demand (COD). The bacterial ability to synthesize the organic matter to

harmless end products like carbon di-oxide and water molecules is utilized to treat the raw sewage.
The bio – reactions are carried out in controlled environment in the bio – reactor. The bio – reactorcomprises

of a tank, fitted with jet aerators. The bacterial activity needs dissolved oxygen, to

synthesize the organic matter. The air is passed at the bottom of the tank, so that complete volume of

tankis utilized. Oxygen dissolves in liquid, which can now be used by the aerobic bacteria.

The reactors operate in different phases, namely

Fill → Aerate → Settle → Decant

In the fill stage, the sewage from intermediate tank is pumped at a controlled rate, upto the

maximum level (of the tank). At this time the air supply to tank starts, imparting the dissolved

oxygen. The bacteriain the sewage synthesize the organic matter to harmless end products such as

carbon dioxide and water.This phase (aeration) continues for a specific period of time, after which

the aerators are automatically stopped. After stopping the aerators, the sewage is allowed to settle for

specific period of time, which is the settle phase. The biomass, which is heavier than water, settles to

the bottom of the tank.

After the settle phase, the clear supernatant is gradually withdrawn from the top 30 – 40 % of

the reactor height, to ensure that no solids escape out. The outlet valve opening is controlled by PLC. As the

set ‘low’ water level is reached (which is sensed by the ultrasonic level transmitter), the flap is closed, and

no more overflow of liquid is allowed.

 As a result of biological activity, some excess biomass is formed, which is drawn off from the Reaction

tank, by opening the ‘surplus sludge valve’, periodically. This opening is also controlled by thePLC. Surplus

sludge is stored in the sludge tank, and continuously aerated in absence of any fresh food.This makes the

bacterial population to enter ‘death phase’ thereby completely making the biomass as ‘dead’. This sludge is

then dewatered in the sludge handling system.

All the above steps repeat sequentially, controlled by the preprogramme in panel.

Disinfection :-

The treated Sewage, is then added with chlorine to kill the pathogens / E-Coli coliforms, so that it becomes fit

for disposal in the lake / water ways. Chlorinebeing a very strong oxidising agent, a small dose of 6 mg /l is

enough to achieve desired levels of dis-infection. A small residual chlorine (of the orderof 0.2 – 0.25 mg / l)

also ensures that there is no re-growth of E-coli, till the final disposal point. The treated Sewage, now

substantially free from organic contamination, free from coliform bacteria can be safely disposed off in the

river, or in other water bodies. This water can also be re-used for gardening / toilet flushing or for other

secondary applications after polishing unit (optional).

Polishing Unit :- DMF - ACF System:-

The treated water after biological treatment is disinfected and then feed to Dual media filter (DMF) &Activated

carbon Filter (ACF with the help of centrifugal pump for removing suspended solids.

After removal of suspended solid from the treated (polished) water, is collected in Treated water Tank.
 2. PROCESS BLOCK DIAGRAM

BAR SCREEN

OIL AND GREASE TRAP

EQUALISATION TANK

SBR REACTOR

SLUDGE

TANK

HYPO
DECANTING

FILTER FEED TANK

DUAL MEDIA FILTER

ACTIVATED CARBON FILTER

TREATED WATER TANK

 SR. ITEM QTY SIZE/ MOC/MAKE
NO CAPACITY
PRETREATMENT SYSTEM:-
1 Bar screen (Manual) 1No. 6 mm MSEP
3 Air Blower for SBR, EQT& 2 Nos. 20 m3/hr.@ EVREST/A1
SHT (1w+1s) 0.5 kg/ cm 2
Motor : 1 HP
4 Raw sewage transfer pumps 2 Nos. 5 m3/hr LUBI/KIRLOSKAR
(1w+1s) Motar : 1 hp
cutter type
5 EQT-Air Distribution grid 1 Lot. Suitable UPVC
SLUDGE HANDLING SYSTEM :-
1 Sludge transfer pump 1 No. 3.6 m3/hr@ LUBI/KIRLOSKAR
12.0 mwc
Motar : 1 hp slurry
2 Air grid for SHT 1 Lot. Suitable uPVC

DISINFECTION SYSTEM:-
1 Hypo Dosing Tank 1 No. 80 lit LLDPE
2 Hypo Dosing Pump 1 No. 0-6 LPH PP
3 Decant valve 1 nos 2.5 inch motarised MSEP
FILTRATION SYSTEM:-
1 Filter Feed Pump 2 Nos. 4 m3/hr LUBI/KIRLOSKAR
(1w+1s) Motar : 1 hp
centrifugal.

2 Dual Media Filter 1 No. 400 mm Dia x FRP

1200 mm HOS
3 Activated Carbon Filter 1 No. 400 mm Dia x FRP
1200 mm HOS

SR. ITEM LOCATION QTY

NO
1. Pressure Gauge Sewage transfer pumps / air blowers 1 Lot
discharge header & Filters. except
dosing pumps
3. Level Switches Equalization Tank, Filter Feed Tank, 1 Lot
Sludge Holding Tank , SBR
Reactor
 PANEL & ICPW :-
1 PLC cum Starter Panel 1 No. MS-Powder Coated
2 Interconnecting piping-- Air blower line 1 lot MS
3 Interconnecting valves -- Air blower line 1 lot CI
4 Interconnecting piping -- Sewage line. 1 lot UPVC
5 Interconnecting Valves -- Sewage line 1 lot UPVC

4. LIST OF TERMINATION POINTS

Sr.No. Description Location

1 Untreated sewage At the inlet of Coarse Bar Screen.

2 Treated Sewage At the outlet of Activated Carbon Filter/ Treated water
tank
3 Power Supply At one point in the Distribution Board
4 Sludge At the Inlet of Sludge Holding Tank.

5. LIST OF TANKS

SR. ITEM QTY. SIZE MOC

1 Bar Screen Pit 1 No. 0.5 KL RCC
2 Oil and Grease Trap 1 No. 1 KL RCC
3 Equalization Tank 1 No. 10 KL RCC
4 SBR tank 1 No. 10 KL MSEP
5 Decant /Filter Feed tank 1 No. 4 KL LDPE
6 Sludge Holding Tank 1 No. 1 KL LDPE
7 Treated water Tank 1 No. 10 KL LDPE
8 Foundation for Equipment 1 Lot Suitable RCC
 7. SCHEDULE OF EXCLUSIONS

➢ All civil work including Barscreen chamber, oil trap, treated water tank( for additional storage).
➢ Unloading and safe storage of equipment at site.
➢ Utilities i.e Electricity, Water etc.
➢ All consumables like Oil, Grease, Chemicals, etc after commissioning.
➢ Plant and area Illumination.
➢ Air Conditioning / Ventilation System / Exhaust Fans from plant buildings.
➢ Emergency power supply and illumination.
➢ Earthing pit and complete below ground Double Earthing
➢ Lightening protection.
➢ Cabling and accessories between MCC cumcontrol panel to customer system requirement.
➢ All piping, cabling etc. beyond the termination points as mentioned in our offer.
➢ Firefighting system including appliances
➢ Anything not specifically mentioned in this quote.
 8. COMMERCIAL OFFER
SL. No Product Qty Amount

1. Total Basic price for 10 KLD prefab- SBR 1 set 9,00,000

2. Installation and commissioning Included

Transportation charges Included
Total Amount 9,00,000
Taxes extra Currently applicable at 18 %

Important Notes: -
1. This quote is not inclusive of Operating and maintenance work and contract. We shall submit the
separate offer for this in case you require.

4. Taxes and duties mentioned are prevailing rates. However actual rate of taxes and duties applicable
at the time of dispatch shall be applicable
TERMS AND CONDITIONS

1. Validity: 30 days from the quotation date.

2. Payment Terms: 50 % advance, balance along with taxes prior to dispatch.

(All Payment in the favour of Life Essentials Water Solutions Pvt Ltd)

3. Delivery : Delivery of material 4 weeks from the date of purchase order

4. Warranty: We provide a warranty for 12 months from the date of installation with a
performance guarantee.

5. Cancellation: Order received and acknowledged by us shall not be subject tocancellation.

6. Jurisdiction: All contracts between purchasers and ourselves are deemed to be entered in at Udupi
and are therefore, subject to the jurisdiction of courts at Udupi

Yours faithfully

Life Essentials Water Solutions Pvt Ltd