20009 WELD CHECK FOR IGF SKIDS

Trunnion design check

Pipe material = A106

2
Yield strength = 240 N/mm

2
Tensile strength = 400 N/mm

Pipe Outer dia = 323.8 mm

Thickness = 21.83 mm
Pipe Inner dia = 280.14 mm

3
Elastic section modulus = 1465655 mm

2
Gross area of the pipe = 20698.9 mm

Weight of IGF SKID = 160 MT

Total no of Trunnions = 8 nos

Maximum sling force = 39.034557 MT (APPROX) from staad

954 -382.929 -0.002 0.006 0 -0.052 -0.007

945 382.929 0.002 -0.006 0 -0.018 -0.018

Forces in transverse direction = 5%

Factor of safety as per SAMSS = 5

Factored sling force = 195.17278 MT 1914.645 kN

Trunnion projection = 370 mm

Maximum moment on the

= 708.41865 kNm
trunnion support
Self weight of pipe = 0.6 kN

Maximum shear force on weld = 1915.245 kN 195.2339 MT

Tensile strength check

Rn = Fy*Ag

= 4967736 N

= 4967.736 kN

0.9*Rn = 4470.9624 kN > 1915.245 kN

Hence safe

Shear strength check

0.6*Fy*Ag

2980.6416 kN > 1915.245 kN

Hence safe

Check for weld size at support pipe

AWS Classification E70

Minimum tensile stress at weld 240 Mpa

Moment due to bending in pipe support 708.41865 kNm

Push/pull load from bending P 2187.8278 kN

Effective weld area = 0.707*L*Lw

Weld length = 2pir

L = 1016.732 mm

Required weld size = P/0.707*L*LW

= 12.681657

Provided weld size = 10 mm+penetration weld

Hence safe