MAINTENANCE KITS

120D58367-1
TABLE OF CONTENTS Sandvik DD321-40 201214

3. MAINTENANCE KITS
* MAINTENANCE KITS..........................................................................................................................................................................
* Fluids SANDVIK PERFORMANCE FLUIDS......................................................................................................................................

Sandvik Mining and Construction Oy Drills Tampere © 2020

 DIESEL HOURS COMPRESSOR HOURS
DD321 Engine: Cummins B4.5 Stage V 35 Fuel Water Separator Filter Compressor: CTN 16 52 & 53 Inlet and Discharge valve kit
500h
40.Urea tank 46 & 47 Oil separator kit 500h
MAINTENANCE KITS 500h 42 & 43 Air Filter
61 - 63 Thermostat kit 500h
4000h
Symbol Descriptions L

45 Compressor belts
32 Engine Oil Filter 1000h
500h

31 HST Oil Filter 38 Poly V-belts

500h 33 Fuel Filter 41 Compressor oil filter
2000h 500h 500h
56 & 57 Wing nut and O-ring
Intake Air Filter Assembly Note: 1.Cummins QSB4.5 Tier4, Mercedes Benz engine is not
Note: 1. Item 44,48,49,50,51,54,55,58,59,60,64 to 75 are not shown here. 500h
Filling Points 36 Air Filter 500h illustrated here.
37 Safety Cartridge 1000h 2.Item 34,39 is not shown. 2. CT10,CTN10,CT16,CT28 Compressors are not illustrated here.
A Fuel Tank K ROCK DRILL KITS
B AdBlue/ DEF tank (Tier4) HLX5 RD314D RD520 / RD525
C Hydraulic oil filling pump
D Cooling system
E Engine oil
F Transmission oil
G Brake hydraulics
H Axle oil
I Automatic/ Manual greasing
J Windshield washer liquid
K Cable reel gearbox I
L Compressor oil C
A
E RD314
It is always recommended to adjust F
maintenance intervals according to
your operation conditions WATER-SEPARATOR(Opt)
The warranty is not valid if other than
GENUINE SANDVIK SPARE PARTS D
have been used in the equipment. PERCUSSION HOURS
Water separator
Hydraulic tank assembly CABIN 12 Filter 500h
For ordering Maintenance Kits 3 Breather filter 500h
contact your local Sandvik 4 Return oil filter 15 Filter, Air conditioner
Sales Organization or visit 5 Seal kit 1000h
mining.sandvik.com Pressure filter, power Pack
6 Filter 500h
Sandvik reserves the right to change the 7 Seal Kit
service parts or this information without
further notice. Please cross-check part
numbers and quantities from the Parts
manual.

Lubrication unit, SLU Mud separator Cabin

SUB utility boom, Tilting cylinder 8 Breather 1000h 1 Strainer 13 Cabin,filter
11 Joint Bearings 9 Joint pin to boom 2 O-ring 250h 14 Coarse separator 1000h
10 Joint pin to basket
BG00785626

1000h (Optional,Without A/C)

Rev F
 Note:
For ordering Maintenance Kits It is always recommended to adjust Follow the Maintenance program in the Maintenance manual.
DD321 contact your local Sandvik maintenance intervals according to - Perform 250h maintenance procedures every 250h i.e., 250h, 500h, 750h etc.,
Sales Organization or visit - Perform 500h maintenance procedures every 500h i.e., 500h, 1000h, 1500h etc.,
your operation conditions. - Perform 1000h maintenance procedures every 1000h i.e., 1000h, 2000h, 3000h etc.,
MAINTENANCE KITS mining.sandvik.com - Perform 2000h maintenance procedures every 2000h i.e., 2000h, 4000h, 6000h etc.,
Sandvik reserves the right to change the The warranty is not valid if other than - Perform 4000h maintenance procedures every 4000h i.e., 4000h, 8000h, 12000h etc.,
service parts or this information without Items needed at respective maintenance interval as displayed in the table are already added
further notice. Please cross-check part GENUINE SANDVIK SPARE PARTS as part of standard maintenance kits.
numbers and quantities from the Parts have been used in the equipment. Any items needed at maintenance interval apart from mentioned in table, order to be placed
manual. separately as needed.

Percussion hours
73 33 74 75 86 90 5 8 38 39 4 65 0 5
80 77 68 81 83 77 77 62 63 12 12 9 9 75 75 2 76 27 15 16 0 33 5 53
58 58 58 48 48 x 33 33 X 81 81 93 78 99 31
0 77 118 081 77 77 18 18 1 14 1 14 096 096 xx 96 96 24 24 41 41 17 17 77 82
0 0 0 00 00 01 01 0 0 0 0 00 00 01 01 01 01 XX 01 01 00 03 00 01
BG BG BG BG BG BG BG BG BG BG BG 55 BG 55
BG BG BG BG BG BG BG BG BG
For pressure
For Breather of For Breather of For mud seperator For mud seperator
For New mud seperator lter(81558479)
For mud seperator

Referencce
hydraulic oil hydraulic oil For Breather (SLU) strainer (BG00584710) strainer (BG00584710) & Cabin
strainer (BG00584710) and return oil Oponal Oponal Cabin
receiver receiver (55210423) & Return oil lter Return oil lter strainer 88068299 with AC
without O-ring lter
(55199068) (85079409) (BG00630946) (55200077)
(BG00630946)

Part Descripon Qty 250h 250h 250h 500h 1000h Qty 500h 1000h 500h 1000h 500h 1000h Qty 500h 1000h 500h 1000h 500h 1000h Qty 500h 1000h 1000h 500h 1000h 1000h
1 Mud separator strainer 1 x x x x x 1 x x x x x x 1 x x x x x x 1 x x
2 O-ring 1 x x x x x 1 x x
3 Breather lter of hydraulic oil receiver 1 x x 1 x x x x x x 1 x x x x x x 1 x x
4&5 Return oil lter + Seal kit 1 x x 1 x x x x x x 1 x x x x x x 2 x x
6&7 Pressure lter+ Seal kit 2 x x 1 x x x x x x 1 x x x x x x 2 x x
8 Breather (SLU) 1 x 1 x x x 1 x x x 1 x
9 Tilng cylinder joint pin to boom (Only if SUB ulity boom) 1 x
10 Tilng cylinder joint pin to basket (Only if SUB ulity boom) 1 x
11 Tilng cylinder joint bearing (Only if SUB ulity boom) 1 x
12 Water separator - lter element 1 x
13 Cabin, Filter Element 2 x
14 Coarse separator 1 x
15 Filter , Air Condioner 1 x

Diesel hours
7 9 0 0 95 99 1 9 3 3 6 2 3 5 7
47 47 48 28 33 33 67 67 68 31 31 33 95 59 59
73 773 773 773 77 77 985 985 985 524 524 524 524 24 24
007 00 00 00 00 00 00 00 00 01 01 01 01 015 015
BG BG BG BG BG BG BG BG BG BG BG BG BG BG BG

ence
Cummins QSB4.5 Tier4i, for
Transmission oil MERCEDES-BENZ MB904LA

Refere
MERCEDES-BENZ MB904LA Cummins QSB4.5 Tier4i Cummins QSB4.5 Stage 5
lter(04697505) and Fuel for fuel water seprator BG00359490
Engine-> lter(55217874) S. NO ROCK DRILL STD OPTIONAL
Part Descripon Qty 500h 1000h 2000h 500h 1000h 2000h 500h 1000h 2000h 500h 1000h 2000h 500h 1000h 2000h 1 HLX5 X
31 Transmission oil lter 1 x x x x x x x x x x x x x x x 2 RD520 X
3 RD525 X
32 Engine oil lter 1 x x x x x x x x x x x x x x x
4 RD314 (55218878) X
33 Fuel lter 1 x x x x x x x x x x x x x x x 5 RD314 (BG00375115) X
34 Fuel prelter 1 x x x x x x 6 RD314D (55218735) X
35 Fuel water separator lter 1 x x x x x x x x x x x x x x x 7 RDX5 X
36 Intake air cleaner lter 1 x x x x x x x x x x x x x x x
37 Safety cartridge / Secondary lt 1 x x x x x x x x x x
38 Poly V-belts 1 x x x x x
39 Crankcase breather 1 x x
40 Urea lter 1 x

NOTE: 1. These maintenance kits & planner is also applicable for DD 321,DD321-40C & DD321-40.
BG00785626

2.                            

Rev F
 Note:
For ordering Maintenance Kits It is always recommended to adjust Follow the Maintenance program in the Maintenance manual.
DD321 contact your local Sandvik maintenance intervals according to - Perform 250h maintenance procedures every 250h i.e., 250h, 500h, 750h etc.,
Sales Organization or visit - Perform 500h maintenance procedures every 500h i.e., 500h, 1000h, 1500h etc.,
your operation conditions. - Perform 1000h maintenance procedures every 1000h i.e., 1000h, 2000h, 3000h etc.,
MAINTENANCE KITS mining.sandvik.com - Perform 2000h maintenance procedures every 2000h i.e., 2000h, 4000h, 6000h etc.,
Sandvik reserves the right to change the The warranty is not valid if other than - Perform 4000h maintenance procedures every 4000h i.e., 4000h, 8000h, 12000h etc.,
service parts or this information without Items needed at respective maintenance interval as displayed in the table are already added
further notice. Please cross-check part GENUINE SANDVIK SPARE PARTS as part of standard maintenance kits.
numbers and quantities from the Parts have been used in the equipment. Any items needed at maintenance interval apart from mentioned in table, order to be placed
manual. separately as needed.
Compressor

0 3 0 5 1 5 9 1 1 7 2 1 9 1 9 2 3 1 7 5 0 6 2 3 7 5 7 8 8 9 7 5 3 8 8 1
43 43 43 41 60 60 41 41 42 42 39 39 42 42 42 42 92 92
77 77 77 77 80 80 77 77 77 77 78 78 77 77 77 77 77 77
00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
BG BG BG BG BG BG BG BG BG BG BG BG BG BG BG BG BG BG

eference
Re
Compressor -> CT28 CTN16 - 50/60 Hz CTN10 - 50/60 Hz CT16 - 50/60 Hz CT10 - 50 Hz CT10 - 60 Hz
Part Descrip on Qty 500h 1000h 4000h Qty 500h 1000h 4000h Qty 500h 1000h 4000h Qty 500h 1000h 4000h Qty 500h 1000h 4000h Qty 500h 1000h 4000h
41 Compressor oil lter 1 x x x 1 x x x 1 x x x 1 x x x 1 x x x 1 x x x
42 Air lter element 1 x x x 1 x x x 1 x x x 1 x x x 1 x x x 1 x x x
43 Secondary lter element 1 x x x 1 x x x 1 x x x 1 x x x 1 x x x 1 x x x
44 Oil lling plug 1 x x x 1 x x x 1 x x x 1 x x x 1 x x x
45 Compressor belt 2 x x 2 x x 2 x x 2 x x 2 x x 2 x x
46 Compressor oil separator element 1 x x 1 x x 1 x x 1 x x 1 x x 1 x x
47 O-ring for oil separator 1 x x 1 x x 1 x x 1 x x 1 x x 1 x x
48 Screen for oil return 1 x x 1 x x 1 x x 1 x x
49 Fi ng with screen for oil return 1 x x 1 x x
50 Gasket 3 x x x 1 x x 1 x x
51 Oil return line screen service kit 1 x x 1 1
52 Seal kit of the discharge valve 1 x x 1 x x 1 x x 1 x x 1 x x 1 x x
53 Seal kit of the inlet valve 1 x x 1 x x 1 x x 1 x x 1 x x 1 x x
54 Discharge valve 1 x x 1 x x
55 Discharge valve nest 1 x x 1 x x
56 Wing nut 1 x x 1 x x
57 O-ring 1 x x 1 x x 1 x x 1 x x
58 Screw (Pully) 1 x x 1 x x 1 x x
59 Sha Seal assy 1 x x 1 x x 1 x x
60 Blow-down valve 1 x 1 x 1 x 1 x 1 x 1 x
61 Oil thermostat 1 x 1 x 1 x 1 x 1 x 1 x
62 O-ring for thermostat 1 x 1 x 1 x 1 x 1 x 1 x
63 Retaining ring for thermostat 1 x 1 x 1 x 1 x 1 x
64 Seal kit of the pilot valve 1 x 1 x
65 Diaphragm 1 x 1 x 1 x
66 Fi ng(Elbow) 4 x 6 x 6 x
67 Plas c tube reproof 2m x 2m x 2m x
68 Fi ng(Double nipple) 2 x 2 x 2 x
69 Fi ng 2 x 3 x 3 x
70 Support bushing 1 x 10 x 10 x
71 I-Nipple 1 x 1 x 1 x
72 Orice bushing 1 x 1 x 1 x
73 Elbow  ng 1 x 1 x 1 x
74 Fi ng(Elbow) 1 x 1 x
75 Gasket 1 x 1 x

NOTE: 1. These maintenance kits & planner is also applicable for DD321,DD321-40C & DD321-40.
BG00785626

BG 2.                            
Rev F
  
    

 !   "    #$       %


          
   !"#$%     

  '  *    +,  " . 

 /0122334567
 /
   
 !   $ "    %

2 ::2;1=:6 '    2

6 ::2;1=:3 +<     2
9 ::2==154 /       2
3 42::43;= !  6
: 45=91:3=    6
5 /011591=35      2
; ::6114=2       2


  '  *    +8 .6124

 /0122334597
 /
   
 !   $ "    %

2 ::2;1=:6 '    2

6 ::2;1=:3 +<     2
9 ::2==154 /       2
3 42::43;= !  6
: 45=91:3=    6
5 /011591=35      2
; ::6114=2       2
4 ::621369 / >8,? 2


  '  *    +8 .6124

 BG 015 249 53
1(x) bB KIT DEISEL FOR 500H
MAINTENANCE
Ref. Part no. Name Description Qty

1 046 975 05 Transmission Oil Filter 1

2 615 076 43 Engine Oil Filter 1
3 615 076 42 Fuel Filter 1
4 615 076 41 Fuel Filter 1
5 BG 003 594 90 Fuel Water Separator Filter 1
6 886 012 19 Intake Air Cleaner Filter 1

  '  * ]  +,  " .2017

 BG 015 245 95
1(x) bB KIT DEISEL FOR 1000H
MAINTENANCE
Ref. Part no. Name Description Qty

1 046 975 05 Transmission Oil Filter 1

2 615 076 43 Engine Oil Filter 1
3 615 076 42 Fuel Filter 1
4 615 076 41 Fuel Filter 1
5 BG 003 594 90 Fuel Water Separator Filter 1
6 886 012 19 Intake Air Cleaner Filter 1
7 886 013 49 Safety Cartridge 1

  '  * ]  +,  " .2017

 BG 015 245 97
1(x) bB KIT DEISEL FOR 2000H
MAINTENANCE
Ref. Part no. Name Description Qty

1 046 975 05 Transmission Oil Filter 1

2 615 076 43 Engine Oil Filter 1
3 615 076 42 Fuel Filter 1
4 615 076 41 Fuel Filter 1
5 BG 003 594 90 Fuel Water Separator Filter 1
6 886 012 19 Intake Air Cleaner Filter 1
7 886 013 49 Safety Cartridge 1
8 550 762 38 Poly V-Belts 1

  '  * ]  +,  " .2017

 BG 007 741 91 A
1(x) MAINTENANCE KIT COMPRESSOR 500h

Ref. Part no. Description EN Standard designation Qty

e
1 BG 003 238 15 Compressor oil filter 1
2 550 717 73 Air filter element 1
3 550 717 91 Secondary filter element 1
4 BG 003 238 17 Oil filling plug 1

Sandvik Mining and Construction Oy, Underground Drills, Tampere © 2017

 BG 007 741 92 A
1(x) MAINTENANCE KIT COMPRESSOR 1000h

Ref. Part no. Description EN Standard designation Qty

e
1 BG 003 238 15 Compressor oil filter 1
2 550 717 73 Air filter element 1
3 550 717 91 Secondary filter element 1
4 BG 003 238 17 Oil filling plug 1
5 854 435 29 Compressor belts 2
6 BG 003 238 24 Compressor oil separator element 1
7 BG 003 238 27 O-ring for oil separator 1
8 550 717 59 Screen for oil return 1
9 BG 003 238 29 Fitting with screen for oil return 1
10 815 174 59 Gasket 1
11 033 890 10 Seal kit of inlet valve 1
12 033 892 70 Seal kit of discharge valve 1
13 BG 003 238 75 Wing nut 1
14 BG 003 238 76 O-ring 1
15 BG 003 238 79 Discharge valve 1
16 BG 003 238 83 Discharge valve nest 1

Sandvik Mining and Construction Oy, Underground Drills, Tampere © 2017

 BG 007 742 31 A
1(x) MAINTENANCE KIT COMPRESSOR 4000h

Ref. Part no. Description EN Standard designation Qty

e
1 BG 003 238 15 Compressor oil filter 1
2 550 717 73 Air filter element 1
3 550 717 91 Secondary filter element 1
4 BG 003 238 17 Oil filling plug 1
5 854 435 29 Compressor belts 2
6 BG 003 238 24 Compressor oil separator element 1
7 BG 003 238 27 O-ring for oil separator 1
8 550 717 59 Screen for oil return 1
9 BG 003 238 29 Fitting with screen for oil return 1
10 815 174 59 Gasket 1
11 033 890 10 Seal kit of inlet valve 1
12 033 892 70 Seal kit of discharge valve 1
13 BG 003 238 75 Wing nut 1
14 BG 003 238 76 O-ring 1
15 BG 003 238 79 Discharge valve 1
16 BG 003 238 83 Discharge valve nest 1
17 BG 002 715 27 Blow-down valve 1
18 882 893 09 Seal kit of the pilot valve 1
19 550 557 78 Oil thermostat 1
20 BG 003 238 89 O-ring for thermostat 1
21 BG 003 238 94 Retaining ring for thermostat 1
22 807 650 59 Membrane (Regulator) 1
23 BG 002 456 14 Fiiting (elbow) 6
24 BG 003 121 33 Plastic tube fireproof 2m
25 812 882 79 Fitting(Double nipple) 2
26 BG 002 456 15 Fitting 3
27 858 839 89 Fiiting (elbow) 1
28 895 564 79 Support bushing 10
29 551 813 17 Gasket 1
30 856 473 29 I-Nipple 1
31 308 954 08 Orifice bushing 1
32 034 808 68 Elbow fitting with 1 mm hole 1

Sandvik Mining and Construction Oy, Underground Drills, Tampere © 2017

SANDVIK RDX5
Endurance and Repair Kits Bearing Bushing Side Plate
Screw Bonded Seal
Endurance Kit - BG01129537

Drill Sleeve Hexagon,

Bushing Head Screw
Washer, Lock

Sign

Diaphragm
Hexagon, Hexagon,
Plate, Gasket Head Screw Head Screw
Bonded Seal Washer
Lock
Valve
Body Kit - BG01130550 Cap
Body Cylinder
Grease Cartridge
Torque First step Second step
T1 40Nm 80Nm
Gasket
T2 100Nm 200Nm
Washer
Lock Stud
T3 200Nm 400Nm
T4 50Nm 100Nm

It is always recommended to adjust

maintenance intervals according to Gearbox
your operation conditions Spring
The warranty is not valid if other than Lock Nut Washer
GENUINE SANDVIK SPARE PARTS Bolt Kit - BG01130566
have been used in the equipment. Rotation Kit for RDX5 OMS80/125 - BG01130465
Rotation Kit for RDX5 OMS160/200 - BG01140187
For ordering Maintenance Kits
contact your local Sandvik
Sales Organization or visit
mining.sandvik.com Bearing Bushing
Sandvik reserves the right to change the Bushing, Rotation
further notice. Please cross-check part Shaft,
numbers and quantities from the Parts Rotating
manual.
Gear Wheel

Driver (Bronze) Nut, cap

BG01397779 Bolt, Special
Rev 
 RDX5 Flushing Seal Kit - BG00800869
SANDVIK RDX5
Endurance and Repair Kits
RDX5 Flushing Kit - BG00800865
Bushing
Body Fitting Kit - BG01426710 Shank
A Air Flushing Assembly
Hexgon Plate,
Adapter Head Screw B Water Flushing Gasket* O-Ring* O-Ring*
Cap
Screw
Cap Plate, Seal,U*
Plug Gasket*
Adapter Hexagon Washer,
Head Screw Lock, Double
Seal,U*
Seal,U*
Bearing Guide Ring,
Bushing Piston Rod*
Seal,U* Seal,U* Guide Ring,
Plug Plug Plug Piston Rod*
Pin Adapter Assembly
Plug
A B
A B
Gearbox Fitting Kit - BG01540305
Bonded
ScrewSeal
It is always recommended to adjust
maintenance intervals according to Seal,U* Seal,U*
your operation conditions Plug
The warranty is not valid if other than Percussion Kit - BG01130426
GENUINE SANDVIK SPARE PARTS
have been used in the equipment.
For ordering Maintenance Kits Plug Plug
contact your local Sandvik Seal
Sales Organization or visit Flushing Head Fitting kit- BG01149654
mining.sandvik.com Plug
Sandvik reserves the right to change the
further notice. Please cross-check part
numbers and quantities from the Parts Seal
manual. Piston

Bearing Assembly
BG01397779 Plug
Rev 
SANDVIK PERFORMANCE FLUIDS
Ordering information
SANDVIK PERFORMANCE FLUIDS

PRODUCT 27 L
APPLICATION
NAME (India only)
1000 L 205 L 20 L

Long-life
Sandvik OH68 BG00635949 BG00635947 BG00929094 BG00913753
Hydraulic Oil
Long-life
Sandvik OH46 BG00635951 BG00635950 BG00929095
Hydraulic Oil
Long-life
Sandvik OH32 BG00635953 BG00635952
Hydraulic Oil
Sandvik Long-life
BG00861749 BG00861751
OH100 Hydraulic Oil
Sandvik Long-life
BG00861753 BG00861755
OH150 Hydraulic Oil
Sandvik Long-life
BG00861814 BG00861815 BG00913755
OH46-ZF Hydraulic Oil
Sandvik Long-life
BG00635966 BG00635967 BG00635969 BG00913757
OE15W40-C Engine Oil
Sandvik Long-life
BG00635977 BG00635978 BG00635980
OE10W40-LA Engine Oil
Sandvik Long-life
BG00862575 BG00862574
OH32-A Hydraulic Oil
Sandvik Long-life
BG00636000 BG00636001 BG00913758
OC10-C Compressor Oil
Sandvik Long-life
BG00636005 BG00636004 BG00913762
OC25-H Compressor Oil
Long-life
Sandvik
Transmission BG00635985 BG00635987 BG00929093
OT10W
Oil
Long-life
Sandvik
Transmission BG00636002 BG00636003 BG00930876
OT220
Oil
Sandvik Long-life Axle
BG00635988 BG00635991 BG00929092 BG00913763
OA85W140 Oil
Sandvik Long-life
BG00959441 BG00959442
OC10-H Compressor Oil
Sandvik Long-life
BG00931060 BG00931061 BG00931064
OH10W30-KS Hydraulic Oil
Long-life
Sandvik
Transmission BG00959418 BG00959421
OT3000
Oil
Long-life
Sandvik OT30 Transmission BG00959430 BG00959431 BG00959433
Oil

NOTE! Check with your sales area which products and viscosities are available.

SANDVIK PERFORMANCE FLUIDS

SANDVIK ROCK DRILL PERFORMANCE FLUIDS

PRODUCT 27 L
APPLICATION
NAME (India only)
205 L 20 L 5L

Sandvik
Rock Drill BG00636013 BG00929909 BG00913764 BG00636014
OS100
Sandvik OS32 Rock Drill BG00636017 BG00929911 BG00636016
Sandvik OS46 Rock Drill BG00861758 BG00861769
Sandvik OS68 Rock Drill BG00861806 BG00929912 BG00861807
Sandvik
Rock Drill BG00861808 BG00861809
OS150
Sandvik
Rock Drill BG00861810 BG00861811
OS220
Sandvik
Rock Drill BG00861812 BG01002176 BG00861813
OS320

NOTE! Check with your sales area which products and viscosities are available.

SANDVIK PERFORMANCE FLUIDS