MICROWAVE 320

Position & Level Control

An L&J Technologies Co.

5911 Butterfield Road
Hillside, IL 60162
Phone: 708-236-6000
Fax: 708-236-6006

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 Sonac 320 Upgrade Kit
Installation Instructions

The new upgraded unit is not only smaller, but also equipped with connectors for easy PCB field replacement.
In addition, an internal quick-test feature has been added to help verify proper operation.

Step 1: Locate and verify all shipped parts.

1-New Sonac 320 amplifier PCB.
1-New label
2-Terminal block plug connectors.
1-Manual

Step 2: Turn off power to the unit.

Step 3: Remove the cover from the base by unscrewing the four retention screws.

Step 4: Remove and discard the old Sonac 320 amplifier Printed Circuit Board (PCB). Simply grab the PCB
card ejectors toward the inside of the PCB and pull up and out.

Step 5: Remove and discard old PCB card guides by removing the single screw located in the base of each
card guide.

Step 6: The connections to the new Sonac 320 amplifier PCB are the same as the old Sonac 320
motherboard PCB. Instead of using screw terminal blocks that attached directly to the PCB, two
push-on terminal blocks are used. These terminal blocks mate to a plug connector wired to your
external facilities and sensors. One plug terminal is labeled 1 thru 10 and the other 11 thru 20.
These numbers correspond to the same numbers as on the old Sonac 320 motherboard. Take the
plug connectors supplied in the kit and attached to the existing wiring. See manual (D42065) if
unsure of wiring.

Step 7: Remove and discard the old Sonac 320 motherboard. First remove and discard the two screws on
either side of the black PCB connector. Next note the location of the three remaining motherboard
mounting screws. The new Sonac 320 amplifier PCB will use the same mounting locations. Remove
these screws and save.

Step 8: Mount the new Sonac 320 amplifier PCB into the base using the three screws you saved and the
locations you noted in step 7.

Step 9: Insert the plug connectors into their respective terminal blocks. Verify proper connections and
calibrate as outlined in manual (D42065).

Step 10: Place the new label on the inside of the cover, on the side closest to the three knockouts. Make
sure to center the label before adhering to the cover.

Step 11: Place the cover back on the base and tighten down the four retention screws.

Step 12: Assembly is complete.

Visit L&J Technologies on the internet at www.ljtechnologies.com

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 TABLE OF CONTENTS
Page(s)
1.0 Introduction ...................................................................................................... 4
1.1 Description ................................................................................................... 4
1.2 Principle of Operation ................................................................................... 4
1.3 Typical Applications ...................................................................................... 4
1.4 Ordering Information ..................................................................................... 5

2.0 Product Specifications .................................................................................... 5

2.1 Dimensions .................................................................................................. 5
2.2 Sensors (Transmitters & Receivers).............................................................. 6

3.0 Mounting & Wiring............................................................................................ 7

3.1 Unpacking .................................................................................................... 7
3.2 Mounting Location ........................................................................................ 7
3.3 Electrical ...................................................................................................... 7
3.4 Relay Wiring Truth Table ............................................................................... 8

4.0 Installation......................................................................................................... 8
4.1 Object Detection ........................................................................................... 8
4.2 Level Control ................................................................................................ 8

5.0 AdjustmentControls ......................................................................................... 9

5.1 Relay and Sensor Status............................................................................... 9
5.2 Strap and Potentiometer Function ................................................................. 9

6.0 Calibration......................................................................................................... 9

7.0 Alignment with Windows ................................................................................. 10

8.0 Differential Voltage ........................................................................................... 10

9.0 Troubleshooting ............................................................................................... 11

10.0 Spare Parts ..................................................................................................... 12

11.0 Return Goods (RG) Policy ............................................................................. 12

12.0 Product Warranty ........................................................................................... 12

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 1.0 INTRODUCTION
The contents in this instruction manual are designed for
Delavan’s model Microwave 320. Please review the
information contained in this instruction manual carefully to
ensure proper operation.
1.1 Description
Delavan’s model Microwave 320 is a single point electronic
switch for ON/OFF action. It can be used for level control as
well as detection of objects. This sensing principle can “see”
through windows that are transparent to microwave energy.
This makes the Microwave 320 especially useful for
application on very aggressive as well as hot products as
the sensors do not have to come into direct contact with the
process material. Typical system shown in (Figure 1) below.
Figure 1
1.2 Principle of Operation
These controls are non-contact, microwave based controls.
The transmitter (source) consists basically of a power
supply, pulse modulator, Gunn oscillator, and directional
antenna. The receiver consists of a directional antenna, a
microwave mixer cavity with a Schottky barrier diode detector,
a high gain, low noise amplifier, a pulse coding network, a
voltage comparator circuit, and a relay driver circuit.
In the transmitter, power is converted to a well regulated
and filtered 12 VDC supply. It is then pulsed at about 1 KHz
by the pulse modulator circuit. This circuit is included to
permit pulse discrimination circuitry to be used. In addition,
pulsing at a 10% duty cycle safely permits peak transmitted
power levels 10 times greater than permitted under
continuous wave operation.
The pulsed DC is fed to a Gunn oscillator in the antenna
assembly, where the 12 VDC, 1 KHz square wave is
converted to a pulsed X band (10.525 GHz) microwave
signal. The signal is radiated by the directional antenna,
which is typically a 10 dB gain horn with a beam angle of
approximately 40°.
In the receiver, the signal is received by a directional antenna
and coupled to a mixer cavity containing a Schottky detector
diode. This diode converts the low level microwave signal
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to a low level pulsed DC, which is then amplified by an
adjustable gain - low noise IC amplifier to a 0-10 VDC control
signal.
This system is interconnected and uses pulse
discrimination coding. In these systems the receiver is on
only when the transmitter is on, thus the system is virtually
immune to false triggering from stray microwave
interference. The level of the amplified received signal (0-
10 VDC) is compared with a preset value in a voltage
comparator circuit. When the signal received exceeds the
comparator setpoint, an output signal is initiated which is
processed through time delay circuits to drive the output
relay.
Materials in the industrial environment have various effects
on microwave signals. For example, low level microwaves
cannot penetrate metals, but are reflected by them. They
are absorbed almost entirely by water, and to varying
degrees by water based solutions or products that have a
significant moisture content such as grain, wood products,
etc.
Transmission losses increase with increasing dielectric
constants and increase with increasing conductivity. For
example, air (dielectric constant of 1 and conductivity of zero)
transmits microwave with no loss while sea water (dielectric
constant of 55 @ X-band and conductivity of 4 mhos/meter)
provides extreme attenuation of the microwave energy. It is
the material’s dielectric constant and conductivity that
determine whether or not the material is a good candidate
for microwave control.
1.3 Typical Applications
Level control of liquids or solids in tanks, bins, hoppers or
chutes are some typical applications. Non-conductive
fiberglass tanks represent minimal losses to X-band
microwaves. The microwave sensors are mounted on the
outside opposite one another on the tank. Losses through
the tank walls and air vapors above the product are low.
When the product level reaches the control position, the
signal is attenuated significantly, causing the output relay to
change state.
Metal tanks or hoppers must have a “window” transparent
to microwave signals. Sightglasses (3”-4” dia.) can be used
on liquid storage tanks, compatible with the pressures,
temperatures and chemical properties of the materials
stored in the tank. For metal vessels storing solid materials,
“windows” can be constructed of materials compatible with
the product contained therein. See Windows page 7.
1.4 Ordering Information 2.1 Dimensions
Microwave
320 - - - -___

Interconnection Cable
P50 = Pair of 50 ft. PVC Cables,
2 Conductor
P100 = Pair of 100 ft. PVC Cables
2 Conductor
B = Bulk PVC Cable, 2 Conductor
(Lengths over 100ft.)
T = Bulk Teflon Cable, High Temp
(300 ft. or Less)
00 = None

Mounting Options (per pair)

W = Standard, 2 ½” C.S. Weldment for 851’s
U = 4” C.S. Weldment with UHMW window
T = 4” C.S. Weldment with Teflon window
F = 4” C.S. Weldment with Firebrick
(750° F max)
G = 2” Weldment and Quartz Glass Window
(400° F max)
H = High Temp, 4” Lagging Extension
for 851’s
A = High Temp, Angled Weldment for
Fly Ash Applications
E = High Temp, 12” Lagging Extention for 2.0 PRODUCT SPECIFICATIONS
Fly Ash Bracket
00 = None Electrical Specifications
Supply Voltage Nominal Absolute Limits
Sensors Type (priced per pair) 115 VAC 95-135 VAC
851 = Standard, C.S. direct coupled 2 -½” NPT 24 VDC 20-26 VDC
811 = NEMA 12, 3.9” x 3.8” x 6.6” Enclosure 231 VAC 190-270 VAC
with Extention Frequency, AC Power 50-60 Hz 45Hz Minimum
801 = NEMA 4X,3.9” x 3.8” x 6.6” Enclosure Power Consumption 5 VA
861 = High Temp, Water-Cooled, (750° F max.) Output & Ratings Relay, Form C contacts
851S= 316 Stainless Steel, Direct Coupled, 2-1/2” NPT DPDT
851V= Vibration Resistant 851’s
5 amp @ 120 VAC Resistive
841 = NEMA 12, 3.9” x 3.8” x 6.6” Enclosure
with Extension and Horn 3 amp @ 240 VAC Resistive
3 amp @ 24 VDC Resistive
Note: 801, 811, 841, 851, 851S, 851V---- Time Delay Independent with Auto Reset
140 F max for Electronics on make, or break
Time Delay Range Minimum = 50 milliseconds
Enclosure Type
Maximum = 30 seconds
S = Standard, NEMA
° 4X Enclosure
C = Clear Cover, NEMA 4X Enclosure Nominal = 10 Seconds
O = OEM, Electronic Assembly with Mounting Hardware Fail-safe Switch selectable - High level
(No Enclosure) or Low level
T = Standard, NEMA 4x enclosure with external Self-test Operating -40 F to +160 F
option.
Temperature (Elect.) (-40 to +71 C)
D = Clear cover NEMA 4x enclosure with external Self-
test option. Maximum PVC 1000 feet (304.9M)
Model Microwave 320 Point Level Switch Cable Length Teflon 300 feet (91.4M)
Sensor Mounting 2 1/2 NPT
Sensing Range Minimum =6 inches (15cm)
Maximum = 100 feet (30.5 M)
Enclosure Rating NEMA 4X
Watertight, corrosion resistant

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 2.2 Sensors (Transmitters & Receivers)
Sensor & Model No Description
Long range transmitting/receiving
sensors with 10 dB gain horn anten-
nas. Maximum range 100’ in air.
NEMA 4X enclosures. MT801/MR801
temperature range: -20º F to +140º F
(-30º C to +60º C).
MT801/MR801
Short Range accurate high/low level
detection. Range up to 10’ in air.
Used primarily for accurate position
and level sensing of bottle, small boxes, ect.
NEMA 12 enclosures.
Temperature range: -20º F to +140º F
(-30º C to +60º C).
MT811/MR811
Similar to MT811/MR811 except
10 db gain horn antennas are used.
Designed to be used in Part No.
41105-X, waveguide extension kit.
Maximum range 100’ in air,
Enclosures is NEMA 12. When used
with 41105-X, maximum temperature is
at antenna is 600ºF (313ºC). Amplifier
maximum temperature is 140 F (60ºC).
MT841/MR841
Identical to MT801/MR801 except
sensors are constructed in 2 ½”
steel pipe. Designed to be screwed
directly into vessels using 2 ½”
weldment(P/N 1249 - order separately).
Window material is FDA approved
UHMW polyethylene 1” thick.
Contact factory for other available
material. Temperature range:
-20º F to +140º F (-30º C to +60º C).
MT851/MR851
Similar to MT851 and MR851
except waveguide 10 db horn and
electronics is located inside water
cooled jacket.
MT861/MR861
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Typical Applications
Standard Service
Object detection, railroad car
detection & positioning. Liquid
level control, bin level control
(sand, rock, asphalt, coal, cement,
fly ash, etc.) use with Part #41121
window.
High/low level detection, empty
bottle detection, battery filling level
control, empty box detection
counting, short range plugged
chute.
Waveguide with 10db gain horn
antenna. Level control when vessel
or environment is extremely hot.
Furnaces, kilns, cupolas, fly ash,
furnance fluidized beds, etc. Use
with Part #41121, #41213 and with
castable refractory materials.
Severe Service. Bin level control
of sand, rock, asphalt, coal, etc. in
areas where physical abuse of
sensors is possible. Rugged.
Hot product, water cooled level
control of limestone, ores, and
other products contained in
firebrick enclosures.
3.0 MOUNTING & WIRING Weldments
The MT851/MR851 system requires the use of a mounting
3.1 Unpacking weldment Delavan P/N 44183 shown in (Figure 3) below.
4-1/16’’
Normally the sensors and the control unit are packed
separately. The type of sensors used are dictated by the
specific application. Unpack the sensors and compare the
model number to the specifications shown on (page 5) to
confirm they meet your application requirements.
3-5/16’’
Unpack the control unit and check the nameplates against
the packing list before destroying any packing material. 3/32’’
1” Figure 3

3.2 Mounting Location 3-3/16” DIA

3/16”

When installing microwave weldments (Delavan P/N 44183)

Control Unit in a vessel, install a cast iron pipe plug in the weldment to
Delavan’s Microwave 320 electronic control unit is designed avoid distorting the weldment during welding. Remove the
for field mounting in wet, corrosive environments. Good pipe plug and install the window, or sensor, with Teflon tape
installation practice is to mount the unit in an accessible or a suitable lubricant to prevent galling and ease removal,
location, as free as possible from vibration, temperature should it become necessary.
extremes, and corrosive vapors, where it is protected from
mechanical damage. In wet service areas, to prevent NOTE: DO NOT USE a 2 ½” NPT half coupling as this type of
moisture accumulation in the enclosure, conduits should connection will form a pocket to collect product, that will
enter the enclosure from below. cause inaccuracies.
Sensors Windows
The Microwave 320 sensors are supplied as transmitters The Microwave 320 system can see through non-metallic
and receivers. Their installation is dictated by the type of windows. The windows can be made by the user or supplied
sensor used. With the exception of the MT851/MR851, the by Delavan. Some materials that act as windows are:
sensors generally use a mounting plate Delavan P/N 41347
shown in (Figure 2) below. MAGNESIUM FIREBRICK NYLON PARAFFIN
POLYETHYLENE POLYSTYRENE GLASS (no lead)
TEFLON LUCITE LEXAN
QUARTZ FIBERGLASS PLEXIGLASS
16.0 PVC STYROFOAM MICA
(406.4)
5.875 1.00 Typ.
(149.2) (25.4)

1.468 .188
(37.3) (4.8)
2.937
(74.6)
Figure 2
Model 851’s, 861’s, & 801’s will have arrows on both the
transmitters and receivers. When mounting these models,
alignment of the arrows is critical. Line arrows so they both
point in the same direction or at 180° of each other. If for
some reason the arrows have worn off, are not visible, or
are missing, lining up 851 or 861 sensors with the conduit
openings facing the same direction or at 180° of each other
will also ensure proper alignment.
Model 811’s & 841’s will have rectangular waveguides or
horns. When mounting these models make the long side of
the horns or waveguides of each sensor parallel with each
other.
4.00 3.3 Electrical
(101.6)
Power and relay wiring should comply with NEC (National
Electrical Code) standards and specifications. When
selecting wire for power and relay connections use a light
gauge, 16 to 20 AWG insulated wire.
Power Wiring
1. Make certain power is disconnected.
2. Run power wires through conduit.
3. Connect the hot wire to the appropriate terminal, 115 VAC
to #3, 230 VAC to #4, or 24 VDC to #16. Connect the
common wire to terminal #2 when using 115 or 230
VAC. When using 24 VDC connect the common to #17.
Connect an earth ground wire to terminal #1.
(see Board Layout on page 8.)

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Board Layout

DELAVAN

FIGURE 5

Cable Splicing Relay Wiring

If an installation requires longer sensor cables, approved
cable and splicing connectors should be used. Contact
factory for the proper cable and connectors. Prepare sensor
cables for terminal connection with maximum unshielded
length as shown in (Figure 4) below.
The relay contacts are form C Dry Contacts. Power must be
supplied to the relay contacts, typically, by using a jumper
between the power terminal and the common terminal of
each relay that is used.

1”
4.0 INSTALLATION
3/16”

4.1 Object Detection

Use the shortest possible air path between the transmitter

and receiver. Place the receiver sensor as close as possible
Figure 4 to the object to be detected.

If permitted by applicable electrical codes, the transmitting 4.2 Level Control

sensor lead may be run in the same conduit as the power
wiring. NEVER LOCATE THE RECEIVING SENSOR LEADS When the Microwave 320 system is used for level control,
IN CONDUIT WITH OTHER LEADS, (except in multiple unit sensor installation is dependent on the type of sensor used
installations, leads of other receiving sensors can be run as well as whether or not a window is used.
together).
When the Microwave 320 system is used for level sensing,
3.4 Relay Wiring Truth Table the sensors should be located so that they are buried
LOW FAIL-SAFE POSITION (covered), when the system should see high level. If the
M/W 320 product is granular and a repose angle exists, the sensor’s
ON BOARD BEAM BLOCKED BEAM CLEAR location should be at the bottom of the pile.
COMPONENTS
RED LED OFF ON
NOTE: DO NOT attempt to see the top of the cone as “bounce
YELLOW LED ON OFF
RELAY ENERGIZED DE-ENERGIZED or reflections” can cause false signals.
RELAY C. to N.C. OPEN CLOSED
RELAY C. to N.C. CLOSED OPEN

5.0 ADJUSTMENT CONTROLS

HIGH FAIL-SAFE POSITION
M/W 320
ON BOARD BEAM BLOCKED BEAM CLEAR 5.1 Relay and Sensor Status
COMPONENTS
RED LED OFF ON
Relay Status:
YELLOW LED OFF ON
RELAY DE-ENERGIZED ENERGIZED
YELLOW LED: Illuminates when the relay is energized.
RELAY C. to N.C. CLOSED OPEN
RELAY C. to N.C. OPEN CLOSED Sensor Status:
RED LED: Illuminates when the microwave path is made
(beam not blocked condition).

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5.2 Strap and Potentiometer Function
Fail-safe Strap
The fail-safe strap determines if the relay is energized when
the object to be detected is present (path broken) or absent
(path made).
Fail-safe high or fail-safe low does not indicate the physical
location of the sensor installed in the vessel.
Time Delay
The Microwave 320 control unit has two independently
adjustable time delays. Delay on “beam make” and on
“beam break.” Two potentiometers set the delay time.
Gain Control
A multi-turn potentiometer is furnished to match the ampli-
fier gain to the application conditions. Clockwise (CW) rota-
tion facing the gain potentiometer increases the gain.
Gain Select Strap
A three position strap is used to control receiver gain.
Self Test
The Microwave 320 is equipped with a self test circuit.
Pressing the momentary switch located on the far right of
the board will activate it. (Optional external switch is also
available.) Pressing either switch will force the Microwave
320 to evaluate an altered receiver sensor signal. This
will toggle the RED and YELLOW LED states.
6.0 CALIBRATION
Step 1 - Determine the fail-safe mode required for your
application. The fail-safe switch determines if the relay is
energized when the object to be detected is present (path
broken) or absent (path made).
Relay De-
Fail-safe Fail-Safe Strap Position Energized
High Level 1&2 when path
is blocked
Low Level 2&3 when path
is clear
Step 2 - Double check all wiring connections, apply power
to the unit, and place the gain select strap in position 1 & 2
(high gain). Path between sensors should be clear (no
product or object present).
Gain Level Gain Select Strap Position
HIGH 1&2
LOW 2&3
Step 3 - Turn the Make and Break Delay potentiometers fully
counter-clockwise (CCW). Next turn the Gain potentiometer
counter-clockwise (CCW) at least 18 times. All three
potentiometers are now set to their minimum values. The
RED LED should not be illuminated.
9
Step 4 - While counting the number of full turns, slowly
rotate the gain potentiometer clockwise (CW) until the RED
LED comes ON. If it comes ON in less than three (3) full
turns, place the gain select strap to (low gain). The RED
LED indicates the Microwave path is made. NOTE the
number of turns at this setting.
Step 5 - Place the object to be detected in the beam or
increase the product level to cover the sensors. The RED
LED should go OFF. Continue to slowly rotate the gain
potentiometer clockwise (CW) counting the total turns until
the RED LED comes ON, or the potentiometer is rotated a
full 18 times.
NOTE the number of turns.
Step 6 - Rotate the gain potentiometer counter-clockwise
(CCW) to a point midway between settings recorded in
Steps 4 & 5.
Step 7 - The self test circuit can now be verified. First make
sure the air path between the two sensors is not blocked.
Pressing either the internal or external self test switch will
toggle the RED and YELLOW LED states. If either LED fails
to change state then a problem exists in the Microwave 320.
See section 9.0 for troubleshooting hints.
Step 8 - The Microwave 320 is provided with two time delay
adjustments, delay on “beam make” and delay on “beam
break.” Choose your time delay setting from the applications
listed below.
Bi Level Control
Normally requires both time delays to ensure that a
turbulence upper level will not cause a false trip. Clockwise
rotation of beam make or beam break increases time delay.
Plugged Chute Control
These applications will normally require delay on beam
break so that falling material will not trip the control relay
prematurely.
Starvation Control
Will require a delay on beam make so that when product
ceases to flow (starvation) the relay will not operate until
some reasonable time period has elapsed. This prevents
false signals due to temporary reductions in flow.
Object Detection Control
Such applications as vehicle washing equipment require
about 1/2 second delay on beam make and beam break to
prevent false signals.
7.0 ALIGNMENT WITH WINDOWS

On applications using external windows and microwave Step 6 - Rotate the gain potentiometer counter-clockwise
transparent materials acting as windows, it is necessary to (CCW) to a point midway between settings recorded in
adjust the distance between the sensor face and the Steps 4 & 5.
“window”.
Step 7 - Repeat procedure with the other sensor.
Step 1 - During installation, provide for a half inch movement
of the sensors along the axis of the path between the Step 8 - Lock each sensor in place. This position will not
sensors. require readjustment unless the “window” characteristics
or sensors are changed.
Step 2 - Connect a DC voltmeter to analog terminal #14,
and ground to terminal #1. Step 9 - Proceed with normal gain setting in accordance
with 6.0 CALIBRATION.
Step 3 - Energize the system with the material to be sensed
absent from the path. Step 10 - During this procedure and on all gain setting
adjustments, it is beneficial to advance both time delay
Step 4 - Adjust the gain control to obtain a reading of 4 volts. adjustments to max. (CW) and ignore the relay function.
Step 5 - Place the object to be detected in the beam or
increase the product level to cover the sensors. The RED
LED should go OFF. Continue to slowly rotate the gain
potentiometer clockwise (CW) counting the total turns
until the RED LED comes ON, or the potentiometer is
rotated the full 18 turns.
NOTE the number of turns.

8.0 DIFFERENTIAL VOLTAGE

Through the use of a digital voltmeter, a Differential Voltage
reading may be obtained. This reading can be used to
simulate what the Microwave 320 is actually seeing through
voltage measurements. By connecting the positive (+) lead
of the voltmeter to the Analog Output on the 320 board and
the negative (-) lead to shield of either the transmitter or the
receiver cable or ground, a voltage reading
may be obtained. The maximum power, or optimum
calibration voltage, is approximately 10 volts. If the reading
is less than 10 volts, this may indicate either an obstruction
between the two sensors or that the gain potentiometer is
set too low for the application.
NOTE: Please refer to Board Layout on (page 8) for layout
and terminal information.

RED LED OFF RED LED ON

BEAM BLOCKED BEAM CLEAR

AVERAGE VOLTAGE
W/NORMAL BUILDUP
OPTIMUM CAL.
VOLTAGE

0 1 2 . 5 4 5 6 7 8 91 0
MIN. MED. MAX.
POWER POWER POWER

TRIP POINT
DC VOLTS, 20 VOLT SCALE

+ LEAD TO TP ON TOP OF 320 BOARD

- LEAD TO EITHER SHIELD CONNECTION
TERMINAL 13 OR 18
VOLTAGE SCALE

10
9.0 TROUBLESHOOTING
Problem
1. Unit not functioning as described.
2. Power to unit, but signal is not
received (RED LED OFF).
3. Relay remains unchanged when
beam is broken.
4. Intermittent operation.
5. External device, that is wired to
relay terminal, does not function.
Status LED's indicate operation.
6. Self Test failure.
Probable Cause
1. No power to unit, or power
exceeds absolute limits:
95-135 VAC
180-270 VAC
20-26 VDC
2a. Gain potentiometer setting is too
low.
2b. Receiver malfunctioning.
2c. Transmitter placement relation
to side of vessel wrong, causing out of
phase reflections.
3a. Reflections. Beam reflects from
unrelated surfaces; provides as path
around object in the beam.
3b. Microwave passes through objects
because of microwave transparency
3c. Electrical signals may be passing
from one cable to another creating an
auxiliary path.
3d. Defective 320 board
4. Usually results from two or more
causes in step 3. While one alone
might not affect operation, adding a
2nd or 3rd might decrease path so
total loss between sensors is less than
amplifier gain.
5. System components other than the
Microwave 320 may be defective;
relay contacts burned or external
device defective. No power at relay
contacts.
6. Either of the two sensors or the PCB.
11
Remedy
1. Make sure power is reaching main
terminal block; that wires are connected
properly; power is within absolute limits.
2a. Adjust gain potentiometer.
2b. If the receiver diode fails, no signal is
received. (Consult Factory)
2c. Move transmitter either in or out
slightly (+1/2 inch). Connect a voltmeter
to analog output and ground and
adjust transmitter placement for
maximum voltmeter reading (0-10 VDC).
3a. Place an object directly in front of the
transmitting sensor. If relay changes,
then reflections may be a problem.
3b. Check as in 2a. Readjust gain
potentiometer.
3c. Examine cables. Makes sure that the
receiving sensor cables are not run with
power, transmitting, or control wires.
Repair unshielded poor cable splices.
Run transmitting and receiving cables in
separate conduit and check for
insufficient cable shielding at terminal
connections. ( See Figure 4 & 5)
3d. Plug in spare amplifier to check this.
4. Follow all the procedures in (step 3) to
isolate and correct potential cause of
intermittent operation.
5. Check microwave relay contacts and
external device. Wire power to relay
contacts.
6. Self test verifies the integrity of the whole
system. Review all problems in this section
to isolate the particular failure.
10.0 SPARE PARTS 12.0 PRODUCT WARRANTY
DESCRIPTION PART NUMBER Delavan level control products will be replaced, put in good
320 Final Assembly D42076 operating condition, or the purchase price refunded, at the
320 Electronic Assembly D42564 option of Delavan, free of charges except transportation, if
defective in their manufacture, labeling, packaging, or
320 Enclosure Gray D44151
shipping, and if notice of said defect is received by Delavan
320 Enclosure Clear D44152 within one year from the date of shipment. The cost of such
320 O.E.M. Mount Frame D42806 replacement repair or refund or purchase price shall be the
320 Weldment 2 1/2" C.S. D41249-2 exclusive remedy for any breach of any warranty, and
Delavan shall not be liable to any person for consequential
320 Weldment 2 1/2" C.S. D41249-4 damages for injury or commercial loss resulting from any
320 Mounting Plate D41347 breach of any warranty, of fitness for a particular purpose,
320 Firebrick Window D43681 and makes no other warranty, express or implied, including
implied warranty arising from course of dealing or usage or
320 Cable, Bulk - PVC D12667 trade.
320 Cable, Bulk - Teflon D442432
320 MR 801 Receiver D42944
320 MT 801 Transmitter D42943
320 MR 811 Receiver D42956
320 MR 811 Transmitter D42955
320 MT 851 Receiver D42941 Third Party Agency Approvals
320 MR 851 Transmitter D42940 FM Approved:
320 MR 861 Receiver D42924 Class II, Groups E, F & G
320 MT 861 Transmitter D42923 Division 1 Hazardous
320 Instruction Manual D42065 Locations
CSA Approved:
Class II, Groups E, F & G
Hazardous Locations
11.0 RETURN GOODS PROGRAM

When returning equipment to Delavan, it is necessary to

first obtain a return goods authorization (RMA) number.
In order for Delavan to provide the most efficient service
regarding any equipment being returned, the following
information is necessary:

1) Billing & shipping addresses

2) Contact name & phone number

3) Reason for return

4) Purchase order number (for repairs)

5) Brief, but detailed, description of the

problem or reason for return.

Authorization may be obtained by contacting either

Delavan or your local Delavan representative.
5911 Butterfield Rd.
Hillside, IL 60162
PH: (708) 236-6000
FAX: (708) 236-6006
E-MAIL: sales@ljtechnologies.com

Revision 2.0 5-30-06

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