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Product: TRUCK
Model: 789D TRUCK SPD
Configuration: 789D Off-Highway Truck SPD00001-UP (MACHINE) POWERED BY 3516 Engine

Reuse And Salvage Guidelines

Procedure to Remove Large Wheel Bearing Cups {4001, 4008, 4051, 4215}
Media Number -SEBF9118-04 Publication Date -03/03/2014 Date Updated -11/12/2015
Caterpillar: Confidential Yellow

i06262919

Procedure to Remove Large Wheel Bearing Cups {4001, 4008, 4051,

4215}
SMCS - 4001; 4008-BD ; 4051-BD ; 4215

Off-Highway Truck/Tractor
All

Introduction
Table 1
Revision Summary of Changes in SEBF9118
04 Added one part number.
03 Added one part number.
Updated introduction, added 773G, 775G, 777G, and 789D and corresponding part numbers to
02 Tables 3 through 6. Added bearing cup part numbers to Tables 3 and 4 and changed individual
effectivity to group effectivity.

© 2015 Caterpillar All Rights Reserved. This guideline is for the use of Cat dealers only. Unauthorized use of
this document or the proprietary processes therein without permission may be violation of intellectual property
law.

Information contained in this document is considered Caterpillar: Confidential Yellow.

This Reuse and Salvage Guideline contains the necessary information to allow a dealer to establish a parts
reusability program. Reuse and salvage information enables Caterpillar dealers and customers to benefit from
cost reductions. Every effort has been made to provide the most current information that is known to Caterpillar.
Continuing improvement and advancement of product design might have caused changes to your product which
are not included in this publication. This Reuse and Salvage Guideline must be used with the latest technical
information that is available from Caterpillar.

For questions or additional information concerning this guideline, submit a form for feedback in the Service

Caterpillar Repair Process Engineering:

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• Caterpillar Dealer Technical Communicator

• Dealer Solution Network

• Caterpillar Technical Representative

• Knowledge Network

Canceled Part Numbers and Replaced Part Numbers

This document may include canceled part numbers and replaced part numbers. Use NPR on SIS for information
about canceled part numbers and replaced part numbers. NPR will provide the current part numbers for replaced
parts.

Important Safety Information

Illustration 1 g02139237

Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to
observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous
situations before an accident occurs. A person must be alert to potential hazards. This person should also have
the necessary training, skills, and tools to perform these functions properly. Safety precautions and warnings are
provided in this instruction and on the product. If these hazard warnings are not heeded, bodily injury or death
could occur to you or to other persons. Caterpillar cannot anticipate every possible circumstance that might
involve a potential hazard. Therefore, the warnings in this publication and the warnings that are on the product
are not all inclusive. If a tool, a procedure, a work method, or operating technique that is not recommended by
Caterpillar is used, ensure that it is safe for you and for other people to use. Ensure that the product will not be
damaged or the product will not be made unsafe by the operation, lubrication, maintenance, or the repair
procedures that are used.

Improper operation, lubrication, maintenance or repair of this product

can be dangerous and could result in injury or death.

Do not operate or perform any lubrication, maintenance or repair on

this product, until you have read and understood the operation,
lubrication, maintenance and repair information.

not heeded, bodily injury or death could occur to you or to other persons.

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The hazards are identified by the safety alert symbol which is followed by a signal word such as danger,
warning, or caution. The “WARNING” safety alert symbol is shown below.

Illustration 2 g00008666

This safety alert symbol means:

Pay attention!

Become alert!

Your safety is involved.

The message that appears under the safety alert symbol explains the hazard.

Operations that may cause product damage are identified by "NOTICE" labels on the product and in this
publication.

Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. The
safety information in this document and the safety information on the machine are not all inclusive.
Determine that the tools, procedures, work methods, and operating techniques are safe. Determine that
the operation, lubrication, maintenance, and repair procedures will not damage the machine. Also,
determine that the operation, lubrication, maintenance, and repair procedures will not make the machine
unsafe.

The information, the specifications, and the illustrations that exist in this guideline are based on information
which was available at the time of publication. The specifications, torques, pressures, measurements,
adjustments, illustrations, and other items can change at any time. These changes can affect the service that is
given to the product. Obtain the complete, most current information before you start any job. Caterpillar dealers
can supply the most current information.

Summary
This guideline describes the procedures to remove large wheel bearings. Two tool groups are available for the
procedures. 301-5718 Bearing Removal Gp is designed to service the 769 through the 775 and the front wheels
for the 777. 301-5725 Bearing Removal Gp is designed to service the rear wheels for the 777 and the 785
through the 797.

Service Letters and Technical Information Bulletins

NOTICE

The most recent Service Letters and Technical Information Bulletins

that are related to this component shall be reviewed before beginning
work. Often Service Letters and Technical Information Bulletins
contain upgrades in repair procedures, parts, and safety information
that pertain to the parts or components being repaired.

Required Tooling

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Table 2
Callout Part Number Description Quantity
301-5718
A Bearing Removal Gp 1
301-5725
B 3S-6224 Electric Hydraulic Pump Gp 1

Table 3
Front Wheel Bearing Tool Guide
Part
Part Number Location Location
Hub Slide
Number Inboard/Outboard of in Hub in Slide Max Force
Assembly Bar
of Wheel Bearing Assembly Bar
Cup
177930 N
271-3761 Outboard 6B-4370 301-5720 301-5721 B 1
(40000.0 lb)
177930 N
271-3761 Inboard 5M-6592 301-5720 301-5721 B 2
(40000.0 lb)
177930 N
6G-6438 Outboard 1M-6573 301-5720 301-5721 A 3
(40000.0 lb)
177930 N
6G-6438 Inboard 2J-2152 301-5720 301-5721 B 4
(40000.0 lb)
177930 N
303-9576 Outboard 1M-6573 301-5720 301-5721 A 3
(40000.0 lb)
177930 N
303-9576 Inboard 2J-2152 301-5720 301-5721 B 4
(40000.0 lb)
138-9312 311375 N
Outboard 2J-7137 301-5722 301-5723 A 1
303-9578 (70000.0 lb)
138-9312 311375 N
Inboard 2P-8989 301-5722 301-5723 B 2
303-9578 (70000.0 lb)
311375 N
308-3212 Outboard 2J-7137 301-5722 301-5723 A 1
(70000.0 lb)
311375 N
308-3212 Inboard 2P-8989 301-5722 301-5723 B 2
(70000.0 lb)
711715 N
125-5938 Outboard 9W-7096 301-5730 301-5731 A 3
(160000.0 lb)
711715 N
125-5938 Inboard 290-3830 301-5730 301-5732 B 1
(160000.0 lb)
711715 N
106-7888 Outboard 9W-7096 301-5730 301-5731 A 3
(160000.0 lb)
711715 N
106-7888 Inboard 9D-0994 301-5730 301-5731 A 4
(160000.0 lb)
711715 N
8X-2634 Outboard 9W-7096 301-5730 301-5731 A 3
(160000.0 lb)

8X-2634 Inboard 9D-0994 301-5730 301-5731 A

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265-3191 Outboard 183-9519 301-5730 301-5732 A 2 711715 N

(160000.0 lb)
1334466 N
265-3191 Inboard 174-4504 301-5727 301-5728 A 3
(300000.0 lb)
711715 N
309-4132 Outboard 183-9519 301-5730 301-5732 A 2
(160000.0 lb)
1334466 N
309-4132 Inboard 174-4504 301-5727 301-5728 A 3
(300000.0 lb)
711715 N
125-5938 Outboard 9W-7096 301-5730 301-5732 A 2
(160000.0 lb)
1334466 N
125-5938 Inboard 290-3830 301-5727 301-5728 A 3
(300000.0 lb)
1334466 N
144-0803 Outboard 171-4744 301-5727 301-5728 A 3
(300000.0 lb)
1334466 N
144-0803 Inboard 171-4746 301-5727 301-5728 C 1
(300000.0 lb)
1334466 N
266-3613 Outboard 171-4744 301-5727 301-5728 A 3
(300000.0 lb)
1334466 N
266-3613 Inboard 282-3848 301-5727 301-5728 B 3
(300000.0 lb)

Table 4
Rear Wheel Bearing Tool Guide
Part
Part Number Location Location
Hub Slide
Number Inboard/Outboard of in Hub in Slide Max Force
Assembly Bar
of Wheel Bearing Assembly Bar
Cup
Inboard 311375 N
237-3810 5D-6298 301-5722 301-5723 B 3
Outboard (70000.0 lb)
Inboard 311375 N
308-3168 5D-6298 301-5722 301-5723 B 3
Outboard (70000.0 lb)
Inboard 311375 N
8X-1047 5D-6298 301-5722 301-5723 B 3
Outboard (70000.0 lb)
Inboard 311375 N
238-9911 240-8240 301-5722 301-5723 B 4
Outboard (70000.0 lb)
271-9274 311375 N
Inboard 4D-4325 301-5722 301-5724 A 1
314-9709 (70000.0 lb)
271-9274 311375 N
Outboard 9D-0994 301-5722 301-5724 A 2
314-9709 (70000.0 lb)
311375 N
310-6095 Outboard 9D-0994 301-5722 301-5724 A 2
(70000.0 lb)
311375 N
310-6095 Inboard 4D-4325 301-5722 301-5724 A 1
(70000.0 lb)
8X-9576 Inboard 4D-4325 301-5722 301-5724 A

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311375 N
8X-9576 Outboard 9D-0994 301-5722 301-5724 A 2
(70000.0 lb)
285-5297 711715 N
Outboard 5P-1949 301-5730 301-5731 B 1
310-9710 (160000.0 lb)
285-5297 711715 N
Inboard 120-0295 301-5730 301-5731 B 2
310-9710 (160000.0 lb)
711715 N
216-2624 Outboard 5P-1949 301-5730 301-5731 B 1
(160000.0 lb)
711715 N
216-2624 Inboard 120-0295 301-5730 301-5731 B 2
(160000.0 lb)
711715 N
310-6094 Outboard 5P-1949 301-5730 301-5731 B 1
(160000.0 lb)
711715 N
310-6094 Inboard 120-0295 301-5730 301-5731 B 2
(160000.0 lb)
Inboard 1334466 N
213-3732 174-4504 301-5727 301-5728 A 3
Outboard (300000.0 lb)
Inboard 1334466 N
214-1644 174-5296 301-5727 301-5728 C 2
Outboard (300000.0 lb)
Inboard 1334466 N
135-2555 175-3770 301-5727 301-5728 C 2
Outboard (300000.0 lb)
Inboard 1334466 N
270-4457 196-0424 301-5727 301-5728 B 3
Outboard (300000.0 lb)
Inboard 1334466 N
210-5709 170-0497 301-5727 301-5729 A 1
Outboard (300000.0 lb)
Inboard 1334466 N
278-8811 170-0497 301-5727 301-5729 A 1
Outboard (300000.0 lb)

Removal

NOTICE

Care must be taken to ensure that fluids are contained during

performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool

Catalog" for tools and supplies suitable to collect and contain fluids on
Cat® products.

Dispose of all fluids according to local regulations and mandates.

NOTICE

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Failure to properly assemble parts or failure to follow established

procedures can lead to damage of the parts and assembly.

To avoid damage to parts, always identify and mark the parts so that
they can be installed in the same location. Never force parts during
assembly.

NOTICE

Failure to follow the recommended procedure or the specified tooling

that is required for the procedure could result in damage to
components.

To avoid component damage, follow the recommended procedure

using the recommended tools.

Do not operate or work on this machine unless you have read and
understand the instructions and warnings in the Operation and
Maintenance Manuals. Failure to follow the instructions or heed the
warnings could result in injury or death. Contact any Caterpillar dealer
for replacement manuals. Proper care is your responsibility.

For machines equipped with quick coupler, improper attachment of

work tools could result in injury or death.

Do not operate this machine until you have positive indication that the
coupler pins are fully engaged. Follow recommended procedure in
Operation and Maintenance Manual.

Securely fasten radio (if equipped) and all loose items such as lunch
boxes or tools. Failure to do so could allow items to shift position during
rough machine operation or tip over and result in injury. Refer to the
Operation and Maintenance Manual for specific fastening and latching
requirements.

Note: Cleanliness is an important factor. Before the removal procedure, the exterior of the component should be
cleaned thoroughly. This procedure will help to prevent dirt from entering the internal mechanism.

1. Disassemble the final drives. Refer to Disassembly and Assembly manual for the machine being serviced.

2. Determine correct Tooling (A), the hub assembly, and the slide bar that will be used to pull the bearings.
Refer to Table 3 or Table 4 for the correct hub assembly and slide bar.

Note: The inboard bearings and the outboard bearings for the same wheel may require a different tooling
setup.

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Illustration 3 g03644602
(AA) Distance between the inner diameter of the bearing and the inner diameter of the wheel on the back face of the bearing

3. Measure distance (AA) between the inner diameter of the bearing and the inner diameter of the wheel on
the back face of the bearing.

Note: The minimum distance that is required is the length of the notch on the slide bar plus 0.5 mm
(0.02 inch).

◦ The required distance for the 301-5720 Hub As is 5.5 mm (0.22 inch).

◦ The required distance for the 301-5722 Hub As is 7.5 mm (0.30 inch).

◦ The required distance for the 301-5727 Hub As and the 301-5730 Hub As is 10.5 mm (0.41 inch).

If the distance is less than the required distance, this tool will not remove the bearing. The inner diameter
of the wheel will need to be machined to the required dimension. Refer to the "Altering the Wheel"
section of this guideline.

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Illustration 4 g01406823
Setup of Tooling (A)
( 1) Crossbar
(2) Hydraulic cylinder
(3) Slider
(4) Hub assembly
(5) Threaded rod
(6) Nuts
(7) Slide bar
(8) Alignment pin

4. Assemble the tooling.

a. Lift crossbar (1).

b. Install slider (3) on crossbar (1).

Note: The sliders are optional for removing the rear wheel bearings. The sliders provide adequate
clearance for removing the front wheel bearings.

c. Install hydraulic cylinder (2) on crossbar (1).

d. Install threaded rod (5) through hydraulic cylinder (2).

e. Install nut (6) on the top end of threaded rod (5).

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f. Install hub assembly (4) on threaded rod (5).

g. Install nut (6) on the bottom end of threaded rod (5).

5. Install correct slide bars (7) into hub assembly (4).

6. Place alignment pin (8) in the center slot of hub assembly (4) and move the three slide bars (7) toward the
center of hub assembly (4).

Illustration 5 g01406892

7. Position wheel (9) in an upward position.

Illustration 6 g01406897

8. Position the assembled tooling on wheel (9). Make sure that the tooling is aligned with the center of wheel
(9).

9. Measure the distance from the bottom of the sliders to the bottom of the bearing face. This length should
be equal to the length of the threaded rod which extends from the hydraulic cylinder.

10.

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Illustration 7 g01406900

11. Move slide bars (7) outward with alignment pin (8) until slide bars (7) are in position under the bearing
face.

12. Place alignment pin (8) into the correct hole on hub assembly (4). This hole aligns with the correct hole
on slide bar (7). Refer to Table 3 or Table 4 for the correct hole location.

13. Adjust the pressure on hydraulic pump (B) to achieve the required force of the hydraulic cylinder. Refer
to Table 3 or Table 4 for the correct force to remove the bearing cups.

Illustration 8 g01406904

14. Actuate hydraulic cylinder (2) to remove the bearing cup.

15. Remove the tooling from wheel (9).

16. Flip wheel (9) to access the second bearing cup.

17. Repeat Steps 6 through 14 to remove the second bearing cup.

Altering the Wheel

The wheel may need to be altered due to large tolerances in the casting. Machine the wheel to remove only
enough material for clearance for the tooling. Refer to Table 5 or Table 6 for the wheels that may need to be
altered.

Table 5
Front Wheels
Part Number of the Wheel Inboard/Outboard
Inboard
271-3761
Outboard

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6G-6438 Inboard
Outboard
Inboard
303-9576
Outboard
138-9312 Inboard
303-9578 Outboard
Inboard
308-3212
Outboard
Inboard
125-5938
Outboard
Inboard
106-7888
Outboard
Inboard
8X-2634
Outboard
Inboard
265-3191
Outboard
Inboard
309-4132
Outboard
144-0803 Outboard
266-3613 Outboard

Table 6
Rear Wheels
Part Number of the Wheel Inboard/Outboard
Inboard
237-3810
Outboard
Inboard
308-3168
Outboard
Inboard
8X-1047
Outboard
Inboard
238-9911
Outboard
271-9274 Inboard
314-9709 Outboard
Inboard
8X-9576
Outboard
Inboard
310-6095
Outboard
285-5297
Inboard
314-9710
216-2624 Inboard
Inboard
310-6094
Outboard

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213-3732 Inboard
Outboard
Inboard
214-1644
Outboard
Inboard
270-4457
Outboard

Note: Some of these wheels may not need to be machined. These wheels must meet the specifications in the
"Removal" section of this guideline.

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