MAHARASHTRA STATE BOARD OF TECHNICAL

EDUCATION, MUMBAI
A
MICRO PROJECT REPORT
ON

“REPORT ON DISSEMBLING A DIGITAL WEGHTING

MACHINE AND UNDERSTAND HOW WEGHT IS
MEASURED”
Subject Name: Fundamentals of Mechatronics (FOM)
Subject Code: 22048
SUBMITTED BY:
Name Roll No.

MS. LIBA AZIZ SHAIKH 16

MS. GOLAIET HARSHDA RAJENDRA 17

UNDER THE GUIDENCE OF

PROF. MOMIN SHAHBAZ

Al Jamia Mohammediyah Education Society’s

MAULANA MUKHTAR AHMAD NADVI TECHNICAL
CAMPUS, MALEGAON-423203
DEPARTMENT OF MECHANICAL ENGINEERING
Academic Year 2023-24
MAHARASHTRA STATE BOARD OF TECHNICAL
EDUCATION, MUMBAI

CERTIFICATE
This is to certify that
MS. LIBA AZIZ SHAIKH
MS. GOLAIET HARSHDA RAJENDRA

Students of Fourth Semester, Diploma in Mechanical Engineering from

Maulana Mukhtar Ahmad Nadvi Technical Campus, Malegaon. (Code:
1726) Course of FOM [22048], have been satisfactorily completed the
MICRO PROJECT entitled on “Report on DISSEMBLING A
DIGITAL WEGHTING MACHINE AND UNDERSTAND HOW
WEGHT IS MEASURED” as prescribed in the curriculum during the
academic year 2023-24.

SUBJECT INCHARGE PROJ. GUIDE

PROF. MOMIN SHAHBAZ PROF. MOMIN SHAHBAZ

H. O. D PRINCIPAL
PROF. NOORUL AMEEN DR. MD. AZHAR
Institute
Seal
 CONTENTS
PAGE
SR. TOPICS No.
1 Introduction 1
2 Weight Machine 1
3 Digital Weight Machine 3
4 Analog Weighing Machine 4
5 Mechanical Weighting Machine 6
6 Medical Weight Machines 7
7 Conclusion 10
 INTRODUCTION
WEIGHT MACHINE
An introduction to weight machines encompasses a broad range of equipment designed for
measuring the weight or mass of objects, whether for commercial, industrial, medical, or
personal use. Weight machines come in various forms, from traditional mechanical scales to
sophisticated electronic devices. Here's a comprehensive overview of weight machines:

1. Purpose and Functionality:

- Weight machines are designed to measure the weight or mass of objects accurately and
reliably.

- They serve diverse purposes across industries and applications, including commercial trade,
industrial processes, healthcare, fitness, research, and household use.

2. Types of Weight Machines:

Mechanical Scales: These include traditional balance scales and spring scales that use
mechanical components like beams, levers, springs, and weights to measure weight.

- Electronic Scales: These modern scales use electronic sensors to measure weight and
display the results digitally on a screen. They come in various forms such as digital bathroom
scales, kitchen scales, and industrial scales.

- Medical Weight Machines: These are designed specifically for healthcare settings and
include medical scales, infant scales, wheelchair scales, and bed scales.

3. Components and Features: - Weight machines typically consist of a platform or pan where
the object to be weighed is placed.

- Mechanical scales often include a balance beam, weights, and a pointer or indicator to
display the weight.

- Electronic scales feature sensors, a digital display, and additional functionalities such as BMI
calculation, weight recall, and data storage.

- Specialized weight machines may incorporate advanced technologies like bioelectrical

impedance analysis (BIA) or load cells for specific measurement purposes.

4. Applications:

- Weight machines are used in various settings and industries, including retail, manufacturing,
logistics, healthcare, fitness centers, research laboratories, and households.
 - They are essential for tasks such as weighing ingredients in cooking, measuring packages for
shipping, monitoring patient weight in medical facilities, assessing body composition in
fitness centers, and conducting scientific experiments in research laboratories

5. Accuracy and Calibration:

- Accurate measurement is crucial for weight machines, especially in applications where

precise measurements are required.

- Regular calibration and maintenance are necessary to ensure accuracy and reliability over
time. Calibration procedures may vary depending on the type and model of the weight
machine.

In summary, weight machines play a vital role in various aspects of daily life and industry,
providing essential measurements for trade, commerce, healthcare, fitness, and scientific
research. With advancements in technology, weight machines continue to evolve, offering
improved accuracy, functionality, and ease of use.

ELECTRONIC WEIGHING MACHINE MANUFACTURING

Electronic weighing machines, also commonly known as electronic weighing scales or

digital scales, have become an integral part of numerous industries and households worldwide.
These precision instruments play a pivotal role in measuring the weight of various objects,
ranging from raw materials in manufacturing processes to ingredients in the culinary world. The
evolution of weighing technology has transitioned from traditional mechanical scales to
sophisticated electronic counterparts, revolutionizing accuracy, efficiency, and ease of use.

Electronic weighing machine manufacturing is a dynamic sector that caters to a diverse

range of industries, including logistics, agriculture, healthcare, retail, and manufacturing. These
machines offer precise weight measurements, making them indispensable tools for quality
control, inventory management electronic weighing machines consist of several key
components that work in harmony to provide accurate weight measurements:
KEY COMPONENTS OF ELECTRONIC WEIGHING MACHINES

1. Load Cells: These are the heart of an electronic weighing machine, converting the force
exerted on them into an electrical signal. Load cells are designed to be highly sensitive
and are available in various types, such as strain gauge, capacitive, and piezoelectric.

2. Digital Indicator/Display: The digital display unit provides real-time weight readings.
Modern displays often feature LCD or LED screens, offering clear and easy-to-read
measurements.
3. Microcontroller or Processor: This component is responsible for data processing,
ensuring that the weight readings are accurate and stable. It also enables additional
functionalities, such as data storage and connectivity options.
4. Housing and Platform: The housing encloses the internal components, protecting them
from external factors like dust and moisture. The platform is the surface on which the
objects to be weighed are placed, and it must be designed to withstand the weight and
provide stability.
5. Power Supply: Electronic weighing machines are typically powered by electricity,
either through direct connection or battery operation for portability.

DIGITAL WEIGHT MACHINE

A Digital Weight Machine is a gadget to measure weight. It is equipped with highly
accurate sensors to provide the exact reading in place of traditional weighing scales. A digital
weight machine is the most accurate and precise device with an analog front-end (AFE) force
sensor to measure the load of any kind of mass or object. A digital weight machine works on
two basic principles that can be understood by splitting it into two parts, the first one is a sensor
and another one is processing. The sensor part is known as load-cells that measures the weight
and transfigures it into an electrical format.
 Then after the processing part receives the signal and displays it on the LCD screen in
readout form. In simple words, a digital weight machine first calculates the mass weight in
machine language Newton then converts and displays the weight into kilograms which is an
easy-to-understand and readable format for the common man

The advanced features Include:

• Weight measurements with accuracy and efficiency.

• Lightweight product that is highly moveable.
• Maintaining balanced weight of the masses
• LED display for easy readout

ANALOG WEIGHING MACHINE

Analog scales have long been in use for their simplicity and reliability. Older versions of
these scales consisted of two pans that were suspended vertically at equal distances from the
fulcrum. The object to be measured is placed in one pan and it is compared with a known weight
placedin the other pan. Once two pans are leveled, it shows the weight of the unknown mass.

Most modern analog weighing scales use a mechanism that involves springs. The weight of
the object suspended from the spring stretches it with force and that force is related to the weight
of the object. An analog weighing machine, also known as a mechanical weighing machine or
balance scale, is a device used to measure the weight or mass of an object using mechanical
components rather than electronic sensors.

Here's a brief overview of its features and operation:

1. Mechanical Components: Analog weighing machines rely on physical mechanisms such as

beams, springs, levers, and gears to determine weight.

2. Platform or Pan: Similar to digital scales, analog weighing machines have a platform or pan
where the object to be weighed is placed.

3. Beam or Spring Mechanism: Analog weighing machines may use a balance beam
suspended on a pivot point or a spring mechanism to determine weight. When an object is
placed on the platform, it exerts a force that causes the beam to tilt or the spring to compress.
The amount of tilt or compression is proportional to the weight of the object.

4. Weights or Calibration: Analog weighing machines often require manual adjustment using
weights to counterbalance the weight of the object being measured. Alternatively, some models
may feature a calibrated dial that indicates the weight directly.

5. Pointer or Indicator: Analog weighing machines typically have a pointer or indicator

attached to the beam or spring mechanism. This pointer moves along a scale, displaying the
weight of the object relative to a set standard.

6. Accuracy and Calibration: Analog weighing machines require periodic calibration to ensure
accurate measurements. This involves adjusting the position of the weights or verifying the
accuracy of the scale against known standards.

7. Applications: Analog weighing machines find applications in various settings, including

households, commercial businesses, industries, and laboratories. They are commonly used for
weighing ingredients in cooking, determining postage, weighing parcels, and measuring
ingredients in pharmacies and laboratories.

8. Advantages: Analog weighing machines are often durable, reliable, and do not require
electricity, making them suitable for use in areas where power sources may be limited. They are
also relatively simple to use and maintain.
9. Disadvantages: Analog weighing machines may not be as precise as electronic scales, and
their accuracy can be affected by factors such as temperature, humidity, and wear and tear.
Additionally, they may require more frequent calibration and adjustment to maintain accuracy.

Overall, analog weighing machines remain a practical and widely used tool for weight
measurement across various applications, offering simplicity, reliability, and versatility.

MECHANICAL WEIGHTING MACHINE

A mechanical weighting machine, commonly known as a weighing scale or balance, is a
device used to measure the mass or weight of an object. Here's a brief overview of its components
andoperation:

1. Platform or Pan: This is the surface where the object to be weighed is placed. It must be
stable and level to ensure accurate measurements.

2. Beam: In traditional mechanical weighing machines, a beam is often used as a primary

component. It's typically a horizontal bar supported at its center. The object's weight applies a
force on one end of the beam, causing it to tilt. The amount of tilt is proportional to the weight of
the object.

3. Weights: These are additional masses placed on the opposite end of the beam to
counterbalance the weight of the object being measured. The weights are adjusted until the
beam is level, indicating that the object's weight has been accurately determined.
4. Pointer or Indicator: A pointer or indicator is attached to the beam. It moves along a scale to
display the weight of the object relative to a set standard.

5. Spring Mechanism (in some models): In some mechanical weighing machines, especially
smaller ones like those found in bathrooms or kitchens, a spring mechanism is used instead of a
beam. When an object is placed on the platform, it compresses the spring, and the amount of
compression is proportional to the object's weight. This compression is then translated into a
reading on a dial or display.

6. Calibration: Regular calibration is necessary to ensure accurate measurements. This

involves adjusting the position of the weights or ensuring the spring mechanism is functioning
correctly.

7. Applications: Mechanical weighing machines are used in various settings, including

households, commercial businesses, industries, and laboratories. They are commonly used for
weighing ingredients in cooking, determining postage, weighing parcels, and measuring
ingredients in pharmacies and laboratories.

8. Advantages: Mechanical weighing machines are often reliable, durable, and relatively
simple to use. They don't require electricity, making them suitable for use in areas where power
sources may be limited.

9. Disadvantages: They may not be as precise as electronic scales, and their accuracy can be
affected by factors such as temperature, humidity, and wear and tear.

Overall, mechanical weighing machines remain an essential tool for accurate weight
measurement across a range of applications, despite the availability of electronic alternatives.
MEDICAL WEIGHT MACHINES

Medical weight machines encompass a range of equipment used in healthcare settings for
various purposes related to patient care, diagnosis, and treatment. Here's an overview of some
common types of medical weight machines and their functionalities:

1. Medical Scales:

- These scales are designed to accurately measure the weight of patients.

- They come in various configurations, including digital scales with LCD displays and
mechanical scales with balance beams.

- Medical scales may be equipped with features such as BMI calculation, weight recall, and
tare functions.

- They are commonly used in hospitals, clinics, doctor's offices, and other healthcare facilities
for routine patient assessment, monitoring, and treatment planning.

2. Infant Scales:

- Infant scales are specifically designed for weighing newborn babies and infants.

- They feature a contoured platform or tray with raised edges to secure the baby during
weighing.

- Infant scales may have additional features such as an integrated measuring tape for length
measurement and a built-in digital display for weight readout.

- They are commonly used in pediatric clinics, maternity wards, neonatal intensive care units
(NICUs), and well-baby clinics to monitor growth and assess nutritional status.
3. Wheelchair Scales:

- Wheelchair scales are designed to accommodate patients who are unable to stand on
traditional scales due to mobility limitations or medical conditions.

- They feature a large, flat platform with ramps for easy wheelchair access.

- Wheelchair scales may have a digital or mechanical display for weight readout, along with
weight capacity suitable for accommodating wheelchairs and patients of varying sizes.

- They are commonly used in hospitals, rehabilitation centers, nursing homes, and mobility
clinics for accurate weight measurement of wheelchair-bound patients.

4. Bed Scales:

- Bed scales are integrated into hospital beds or stretchers to measure the weight of non-
ambulatory patients without the need for transferring them to a separate scale.

- They typically consist of load cells or sensors embedded within the bed frame to measure
weight accurately.

- Bed scales may be connected to a central monitoring system or have a built-in digital display
for weight readout.

- They are commonly used in hospitals, intensive care units (ICUs), and emergency
departments for frequent weight monitoring of critically ill or immobile patients.

5. Body Composition Analyzer:

- These devices use various methods such as bioelectrical impedance analysis (BIA) or dual-
energy X-ray absorptiometry (DEXA) to assess body composition parameters such as body fat
percentage, muscle mass, bone density, and hydration levels.

- Body composition analyzers are commonly used in medical facilities, fitness centers, and
research settings to evaluate nutritional status, monitor changes in body composition, and assess
overall health.

These medical weight machines play a crucial role in patient care by providing accurate
weightmeasurement and valuable diagnostic information for healthcare professionals.

They help in monitoring patient progress, assessing nutritional status, guiding treatment
decisions, and improving overall patient outcomes.
CONCLUSION

In conclusion, weight machines are diverse tools designed for measuring the weight or mass
of objects across various applications. From simple mechanical scales to sophisticated electronic
devices, weight machines come in different types tailored for specific purposes, industries, and
environments.
They serve essential roles in sectors such as healthcare, fitness, transportation,
manufacturing, and research. Medical weight machines facilitate accurate patient assessment and
monitoring, aiding in diagnosis, treatment planning, and overall healthcare management.
Specialized weight machines cater to specific needs, such as measuring body composition,
weighing infants or wheelchair-bound patients, and assessing forces in biomechanics and sports
science.