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Acosta 2000
Acosta 2000
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A.J. Acosta
9
10 Cavitation
Thus far in this section we have described one physical basis for the
formation of a gaseous/vaporous phase in a liquid by dynamic action of the
fluid flow. It is clear that at a given system pressure the liquid temperature
could equally well be raised to form gaseous evolution of dissolved non-
condensibles as well as "boiling" of the pure liquid component. Indeed, there
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a = (Poo-Pv)/(pU20O/2) (2.1)
where p^ is the static reference pressure of the fluid, pv, the equilibrium
vapour pressure of the pure liquid medium, p the fluid density and C/oo the
reference speed. In hydraulic machinery applications, I / ^ is the inlet rela
tive velocity; sometimes the inlet total pressure pa (at the site of cavitation)
is used and the difference (pti - pv) is called the net positive suction pres
sure, NPSP. For vaporous cavitation to occur p m j„ < pv where p m j n is the
minimum pressure in the fluid. The value of Eq. 2.1 when the onset or in
ception of cavitation occurs is called cavitation inception index and denoted
0{. Sometimes the pressure is known (or computed) within the flow or on
the wetted surface and made dimensionless in coefficient form as
Cp = ( p - P o c ) / ( p ^ / 2 ) (2.2)
12 Cavitation
For most technical applications the actual cavitation number is less than
the inception value and less than —Cp m j n although this may not be known.
in the pump literature these several types are lumped together into simply
"blade surface" cavitation for items 1, 2, 3, 5, 6, 8 because it is not often
easy to observe these flows in machines. Cloud cavitation can take place in
the jet-like flows through wearing rings and in the mixing region with the
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reverse flow and the oncoming meridional velocity as described by Stoffel and
Ludwig (1990). If a pump is operated far off-design, say at 25 percent design
flow rate, then strong reverse flows occur both at inlet and discharge and
then a severe cavitation environment may exist at the inlet with cavitation
and cavitation damage then occurring on the normal pressure surface of the
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We mention again the two types of effects causing a scale effect; the first
of these is a real fluid, that is, a viscous effect. It is now realized in the
cavitation community, somewhat belatedly, that flows common in test lab
oratories may have a laminar separation present. The bubble ring, band,
and sheet cavitation forms all occur within a laminar separation. Some bod
ies do not have a laminar separation; an excellent example of one having
a deep minimum pressure coefficient and still no separation is the so-called
" Schiebe" body, named for Frank Schiebe, who was the first to use these par
ticular half-bodies for research (Schiebe, 1972). Figure 2.1 shows cavitation
on such a body in two different facilities. One has travelling bubble cavita
tion, the other an attached fixed patch; many intermediate forms can exist.
On the other hand, Fig. 2.2 shows the well-known ITTC standard head form
16 Cavitation
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Bubble-ring cavitation on the hemisherical nose Band cavitation on the hemispherical nose
a =0.626. Voo= 18.3mps, a=9.5ppm a=0.610, Vo<pl8.3mps, a=9.2 ppm
Figure 2.3: Bubble ring (left) and band cavitation (right) on the hemisphere
body (Holl and Carroll, 1979 'Observations of the Various Types of Limited
Cavitation on Axisymmetric Bodies', Intl. Symp. on Cavitation Inception,
ASME, pp.87-101).
which is (now) known to have a laminar separation for the test conditions
of Johnsson's round-robin tests. There are clear and important differences
between the two types of bodies and the kinds of cavitation revealed. The
hemispherical head form, possibly the most tested body in hydrodynamics,
also contains a laminar separation and Fig. 2.3 shows the ring/band kind
of cavitation there. These important viscous effects were first pointed out
by Arakeri et al. (1973) and it then became clear that these viscous effects
could be manipulated by boundary layer excitation through polymer injec
tion, trips/roughness. More importantly, it may be that the prototype on
a large scale may not have a laminar separation while the laboratory scale
might. Curiously no travelling bubble cavitation was seen by Arakeri or Holl
in their work on the hemisphere body but in other experiments on the ITTC
headform Kodama et al. (Morgan and Parkin, 1979) was able to observe
them by supplying additional nuclei to the test fluid even for conditions far
beyond inception when a developed or sheet cavity had formed.
Cavitation and Cavitation Types 17
Figure 2.4: The same body as in Fig. 2.2 with different nuclei concentra
tion (Kodama et al, 1979 'The Effect of Nuclei on the Inception of Bubble
and Sheet Cavitation on Axisymmetric Bodies', Intl. Symp. on Cavitation
Inception, ASME, pp.75-78).
constant speed from inception the extent of cavitation in all cases increases.
Items 2, 4, 5, 6, 8 of Table 2.1 are all attached and limited forms of cavi-
18 Cavitation
This condition prevails until the cavity becomes quite long; in the case of half
bodies or hydrofoils, the cavity may become longer than the body. There
then results a clear sheet cavity and this was labeled "supercavitation" by
Marshall Tulin many years ago. This sequence of events is amply illustrated
in the monograph by Knapp et al. and because the flow except at the cavity
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Figure 2.5: An attached cavity formed on the Schiebe head form made in
acrylic resin: the cavitation index is a = 0.32 (Ceccio and Brennen, 1990a
[2.16]).
Note the different appearances of the cavitation seen in Fig. 2.1 on the same
body.
Cavitation and Cavitation Types 19
the papers by Murai (1968) and Puruya (1975) as samples of this extensive
subject.
The sequence of events is not so clearly understood when more extensive
cavitation is developed from the travelling bubble inception form. In that
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situation, with a decrease in the cavitation index, more bubbles form which
tend to cover the surface of the test body until a condition is reached when
an attached cavity or a sheet is formed on the body. This process occurs
even on surfaces not having a laminar separation. This process was clearly
observed on the non-separating Schiebe body by Gates et al. (1976) and
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more recently by Ceccio and Brennen (1990a) shown in Fig. 2.5. Implicit in
the formation of an attached sheet cavity is an upstream laminar separation
(Arakeri, 1975; Franc and Michel, 1985); that is, the formation of cavitation
surface itself requires the viscous layer upstream itself to separate. It would
seem then that the presence of the many travelling bubbles give rise for
the conditions of a laminar separation to occur on the body which would
otherwise not have the separation. This supposition remains to be shown,
however.
■ KCAO'OftM SUR/ACC
-£ Htkorottu suffice
9»0 Q0
V- KOUCM V suHMCt
- 5 mm
(a)
Figure 2.6: Schematic diagram of a cavitating bubble evolution (a) the non-
separating Schiebe body, and (b) from the ITTC head form of Fig. 2.2
(Ceccio and Brennen, 1990b [2.17])
The process of travelling bubble cavitation even when the bubbles are
far apart, as first photographed by Knapp, have been recently studied ex
perimentally again by Ceccio and Brennen (1990b) who show by systematic
20 Cavitation
photography that the growth and collapse history of individual bubble cavi
tation is quite different depending on whether or not the body has a laminar
separation. In both cases the bubble is very non-spherical as shown in Figs.
2.6a,b; the presence or absence of a separation has an important effect upon
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the process of cavitation re-bound and as a consequence upon the noise signa
ture of the collapse. It is particularly interesting that the trailing streamers
seen in Fig. 2.6b, which have been widely seen before, are now shown to
occur in the pressure of a laminar separation underneath the cavitating flow.
The presence of cloud cavitation has already been mentioned as a promi
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nent feature near the terminus of a sheet cavity or in the wake of a recircu-
intense cloud cavity collapse is avoided. The unsteady cavitating flow past
hydrofoils continues to be a matter of great concern (e.g. Narasaka et al.,
1990) and the models of these flows based on a bubble "cloud" concept have
attracted much attention. Recent numerical studies (Kubota, 1988) show
remarkable similarity to experiments. The idea of a cloud cavity as a means
of greatly simplifying hydrodynamic interactions had already attracted con
siderable attention (Chahine (1982), d'Agostino and Brennen (1983)) and
further development of this approach may be expected.
Figure 2.8: Tip vortex cavitation in an axial flow pump with a rounded blade
tip (right) and a squared-off one (left). (Caltech photo)
22 Cavitation
A tip vortex flow and tip vortex cavitation is often a highly visible and
even spectacular feature of propellers and foils of finite aspect ratio. The
bound vorticity of the foil shed into the flow organises itself into a rolled
up vortex core forming low pressures in which cavitation can begin. The
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flow can be exceedingly complex (see the review by Rood, 1989), is not
necessarily steady, and depends sensitively on viscous properties of the flow
as well as the dissolved and free gas content. It is thought that inception
can be either vaporous or gaseous depending upon the length of time of
exposure to cavitating conditions. Pumps and hydraulic machines in general
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may experience tip vortex cavitation in the tip clearance space of unshrouded
machines as shown in Fig. 2.8 or in the leakage shear flow of the wear rings of
shrouded impellers as sketched in Fig. 2.9. In his survey paper Grein (1978)
Figure 2.9: Location of cavitation in a pump inlet (Stoffel and Ludwig, 1990
[2.72])
—Cp min on the surface of the body. The implication is that fluctuating pres
sures within the fluid because of the unsteady flow give rise to the cavitation.
But it is not usually known if the cavitation in these regions is gaseous or
vaporous because it is exceedingly difficult to measure fluctuating pressures
within the flow field. One method to do (Ooi et al., 1983) uses the volume of
Cavitation of Hydraulic Machinery Downloaded from www.worldscientific.com
the few constructive uses that can be made of cavitation in the design of
special self-regulating pumps (as pointed out by him) or its use in cleaning
or cutting devices, most hydraulic engineers today would agree with Prof.
Knapp's early observation and it is generally recognised that cavitation ad
versely changes the performance of hydraulic equipment, may result in an
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unsteady flow causing noise, mechanical vibration, internal flow surging and
material damage termed cavitation "erosion". Indeed, this erosion is a se
vere problem in all hydraulic equipment in hydropower plants, thermal power
plants, industrial pumps and it has been with us from the first applications
of ship propulsion by propellers (Knapp et al., 1979) and it continues so to
the present day in hydraulic machines (Chapter 6 to follow). More extensive
recent reviews describing the effects of cavitation in hydraulic machinery and
structures (Arndt, 1981; Arndt and Webb, 1985) are recommended reading.
r— 1
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>6
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« I
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Crr^t
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Hz CAVITATION INDEX, a
Figure 2.10: The effect of cavitation on lift and drag of a foil showing un
steady effect on lift and the frequency of these effects (Murai and Itoh, 1985
[2.61])
-
—r — I — T 1 F—|-—•" ~r~ — 1 — 1 "
—"- ♦,-OJS
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" ■ * * . ,
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If both are based on the same reference dynamic pressure.
Cavitation and Cavitation Types 27
N« 10.000 tyre
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■
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Cavitation of Hydraulic Machinery Downloaded from www.worldscientific.com
ing from 6° to 15°, solidities 5 of 1.5 to about 3, values of the cavitation index
as low as 0.02 are readily achieved in fluids such as water and liquid oxygen.
When the fluid state becomes relatively nearer the critical point an addi
tional "thermodynamic" effect appears due to the adiabatic evaporation of
liquid to fill the vapour cavities causing a well-known depression of the local
vapour pressure and operation at a lower value ofCT,than would otherwise
be the case. This is a Type 2 similarity effect (Holl, 1969); see Arndt (1981)
for more detail.
These more extreme suction conditions frequently required for operation
of a pump are far removed inception itself. The ratio of the cavitation index
from inception to that of breakdown for medium specific pumps (0.55 <
Ns < 1.4) ranges from a low of 2.5 to over 10 (McNulty and Pearsall, 1979).
The conditions near inception are still of intrinsic interest, however, and we
shall return to this point in the next section.
The unsteady cavitation oscillations seen on individual hydrofoils also
occur within complete pumps and gives rise to unsteady pump discharge
and suction pressures (Murai and Itoh, 1985) as well as cavitation noise,
an example of which is shown in Fig. 2.13 for an inducer pump. It is now
2*0 ~\ r
£
220 -O 0 O-
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200 J i I I L
110 1 1 1 1 -i r »' ■
id
20- 40KH*
40- 60KHz
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ST MI- ~
K
fr-"*-!**-' o -
1
70 -
1" -
1
<>§ eo
30 i
K) 20 30 40
NPSH IN FEET OF WATER
Figure 2.13: Variation of acoustic output at various frequency bands and the
total developed head vs Net Positive Suction Head for a 5 in inducer pump
rotating at 3600 rpm; the flow is 600 gpm (U.S.) (adapted from Gopalakr-
ishnan, 1985 [2.31])
generally agreed that cavitation noise, readily detected for hydrofoils, can
be separated from the machinery noise of cavitating pumps and used as a
diagnostic test for the presence of cavitation (Gulich, 1989; McNulty and
Pearsall, 1979) and even erosion (van der Muelen, 1986).
any associated control system. It was realized early on that analysis of this
dynamic phenomenon required a dynamic representation of a cavitating hy
draulic machine. It should be recalled that the cavitating performance tests
of Figs. 2.11, 2.12 are for steady inlet pressure, and constant rotative speed
and flow rate (these may be difficult to realize in some situations), and that
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these conditions do not prevail when system oscillations do occur. This led
many workers in the 1960s to represent the dynamic perturbations of pump,
for example, about its average operating point in the following form
( Z ) -I* ( Z ) ■ ("'
Here Ap represents the fluctuating dimensionless total pressure increase, m?
the fluctuating discharge flow coefficient, p, the fluctuating inlet cavitation
number and M, the fluctuating inlet flow coefficient. All these fluctuations
are supposed to be small compared to average quantities. The term [Z] is
called the transfer matrix whose coefficients are complex in time and are
functions of a reduced frequency (e.g. k = w/fi) where w is the oscillation
frequency and ft, is the shaft rotational speed as before. (Additional terms
are needed if the shaft speed is not constant.) Certain of the terms of [Z] may
be estimated if k « 1, that is, the oscillations are quasi-steady, from nor
mal steady pump performance data (see Sack and Nottage, 1965 for one such
example). Measurements of all four (complex) components of [Z] were made
at Caltech about 1975 (see the summary paper of Brennen, 1978) and it was
found that all four complex terms could be determined; they were found to
be a function of reduced frequency and to be dependent upon the cavitation
index. In other respects they follow normal pump similarity laws. In ad
dition, for the more extensive cavitation found in inducer pumps, Brennen
and Braisted (1980) found that the cavitating flow pump could put energy
into the oscillations, that is, the pump became an "active" element rather
than a "passive", consisting of capacitive, resistive and inertance lumped
parameter elements as earlier works. More recent developments at Sulzer
Bros, with a different experimental approach (Stirnemann et al., 1987) have
made similar dynamic measurements on a centrifugal pump with Ns ~ 0.6
typical of a boiler feed pump stage. They find more recently (Bolleter et
30 Cavitation
al., 1990) that in the cavitation domain typical of these pumps (less than
3 percent head loss), that the very simple passive representation mentioned
above was sufficient in analysing the acoustics of hydraulic systems and, in
effect, revert to earlier lumped-parameter estimates. It may be mentioned,
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the pump correspond to the imaginary part of Z12. The outlet and inlet mass
flow rates can differ if the effective density within the pump changes with
time; this includes both the effect of the volume of the cavitation formed
as a function of pressure as well as the liquid compressibility and elasticity
of the housing. Thus the term Z21; and finally the angle of attack on the
blade inlet edges can change the cavity volume and thereby one is led to
the term Z22. These terms are the focus of the work reported by Brennen
(loc cit) and more recently by Nishiyama (Nishiyama and Nishiyama, 1980).
In essence, Bolleter's observation is that for large hydraulic systems which
dominate the dynamics, and for a "small" amount of cavitation a cavitating
pump is "passive"; quasi-steady measurements from the pump characteris
tic are sufficient for real Z\2, the liquid compressibility is nearly sufficient
for Z21, Z\\ and Z22 may be neglected and a geometric estimate of liquid
inertia is sufficient for imaginary Z\2- This is not the case, however, for the
cavitating behaviour of inducer pumps where all four terms of the transfer
matrix must be evaluated.
Corr**f4 rvtotti*
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tt
Figure 2.14: Values of cavitation inception index on the test body of Fig.
2.2 (Johnsson, 1969 [2.41])
on otherwise smooth bodies, wall shear layers and free shear layers (jets).
These are all complicated and inter-related effects due to the two types of
scale effect previously mentioned. At present from Arndt (1981), Rood and
other sources, there seems to be a general consensus that cavitation that
forms in pre-existing regions of a laminar separation (Types 2,4,5 on smooth
bodies) has an inception index of the form
where —CpS, denotes the mean pressure coefficient near the end of the sep
aration region and Cpt is a " measure" of the unsteady pressure fluctuations.
Generally,CT;< —Cp min except when mass diffusion (Holl, 1969) drives the
process and gaseous cavitation results can be seen in Fig. 2.15 for the cases
32 Cavitation
125
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15 63 IS IS
RELATIVE IMPELLER FLOW RATE, Q/Qta
Figure 2.15: Cavitation inception data at the inlet of the pump shown in
Fig. 2.5 (Stoffel and Ludwig, 1990 [2.72]).
These data were obtained visually for one set of gap clearances.
j j > —Cp min. The characteristics of the turbulent pressure fluctuations are
not well known, although rms measurements for flows near turbulent reat-
tachment locations and laminar/turbulent boundary layer transitions may
exceed several percent of the dynamic pressure. In the absence of a pre
existing laminar separation either travelling bubble (Type 1) or attached
cavities (Types 6, 7, 8) may appear at inception. In these cases including
travelling bubble cavitation
dent on these nuclei and are relatively independent of dissolved air content.
Xu et al.(1986) clearly are the first to show quantitatively the effect of mi-
crobubble concentration on the transition of a travelling bubble cavitation
o n a c p m j n = —1.0 Schiebe body with nuclei (about 2-5 per cc of 40 mi
crometer diameter) to a "patch" cavity with about one-half as many nuclei
Cavitation of Hydraulic Machinery Downloaded from www.worldscientific.com
separation and then the inception rule tends to follow Eq. 2.5 (Huang, et
al., 1986; Huang, 1984) but is still nuclei dependent. Despite these advances
in technique and nuclei measurement methods it does not yet appear pos
sible to predict beforehand the onset of attached cavitation or travelling
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tifying this possibility has remained elusive. At the same time it is certain
that gas bubbles within the liquid are suitable nucleation sites for travelling
bubble cavitation and the other forms as well. Accordingly, a dual approach
has been developed over the years; one is to measure by means of a standard
cavitation experiment the susceptability of the liquid to cavitation (thereby
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including all types of nuclei), and the other is to deduce by direct measure
ment the concentration and size distribution of the particulates within the
liquid and to classify them as either "solid" or microbubbles. Many examples
of both approaches can be found in the literature and they are systematically
reviewed in the International Towing Tank Tri-annual Conferences (Huang,
1990). The early development of "susceptibility" devices is traced in Arndt
(1981); the basic idea is to detect the frequency of travelling bubble col
lapse events as a function of a known (or deduced) minimum pressure in a
flow field of known geometry. Based upon the mechanics of spherical bubble
growth, Chapter 3, an initial nucleus size and concentration can be inferred.
The detection can be optical or acoustic. Both external flows or internal
flows such as a Venturi tube can be used and it appears that the Venturi
tube has received the most development from its first use by Oldenziel (1979)
and subsequent modification to include a centre body (Lecoffre, 1987). A
more recent variation of a Venturi tube with an adjustable centre body (Gin-
droz, 1990) appears to give the potential of measuring "cavitatable" nuclei
to diameters of less than 5 micrometers 7 in concentrations up to 10 nuclei
per millilitre. Optical detection methods reviewed in the current I.T.T.C.
survey of nuclei measurement methods (Huang, 1990) include light scatter
ing, phase Doppler anemometry (PDA) and direct holography with pulsed
ruby lasers. These holographic measurements can classify microparticulates
(solid or microbubble) from about 10 micrometers and larger. In principal,
light scattering instruments can detect smaller sizes. A direct comparison
of the holographic, light scattering, PDA and Venturi systems (not includ
ing the Gindroz development) was carried out at Penn State University;
these comparisons are not yet fully available, although it does appear that
7
Present holographic methods have a practical limit of about 10 micrometers. If ac
tive nuclei in tests are shown to be less than this value, new schemes capable of exact
calibration, possibly the PDA will have to be developed.
36 Cavitation
direct holographic methods and the PDA approach are comparable to mi-
crobubbles in the absence of many solid particulates. There seems to be
some problem for light scattering and the PDA methods when the test fluid
contains both microbubbles and solid microparticulates; clearly further de
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where S is the surface tension (N/m), R is the radius of the bubble at the
location where the pressure is minimum and q is the free stream dynamic
pressure. For example, from the test data of Fig. 2.14 for a test speed
of 13 m/s , values of Oi + Cp m j n — —0.25 are evident and from Eq. 2.7
we obtain a value of R = 4.6 micrometers (taking 5" = .073 N/m). The
implication of the inception data and this result is that no larger bubbles
were available to cavitate. But this critical formulation is a quasi-static
process; on real bodies the physical space and time available for classical
bubble growth are all limited so that even much larger bubbles will not
Cavitation and Cavitation Types 37
10''
PETERSON el ol
71975) to-=0.49,
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SCATTERING
O
PETERSON elol
(I975)(<7»0.49 1
HOLOGRAPHY) ARNDT 8> KELLER
~ I0I2£ (1976)
AIR C O N T E N T -
12.5 ppm
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O
KELLER 8
I- GAVRILOV WEITENOORF
o (1970) (1976)
-z. (FRESH WATER) GASSED WATER
3
10' AIR CONTENT-
3 0 ppm
KATZ0978) .
m BILLET
(1985)
\-
a 10" -BEERS &REID ARNDT a
KELLER (1976)
MICROPLANKTI
AIR CONTENT-
(1973) 6.3 ppm
CO KOOAMA et a I.
z (1964)
MEDWIN (1977)
cc GAVRILOV (1970) (OCEAN, AUGUST)
UJ
CD 10s JAFTER STANDING
5 HOURS) /■ GATES
5 / (1978)
MEDWIN (1977)
(OCEAN, FEBRUARY)
I0»
RADIUS R (micrometers)
the critical radius was 11.7 micrometers; full stochastic simulations over a
variety of conditions which were found to compare favourably with the actual
experiments demonstrating the need for microbubbles with a range of 25-50
micrometers diameter, long thought to be the desirable range in cavitation
test facilities. From this finding the nuclei sizes quoted by Gindroz all seem
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rather "small".
References
2.1 Acosta, A.J., 1973, "Hydrofoils and Hydrofoil Craft", Ann. Rev. Fi.
Mech., Vol. 5, pp. 161-185, Van Dyke, M., Vincenti, W.G. and We-
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2.2 Acosta, A.J. and Parkin, B.R., 1980, "Report of the ATTC Cav
itation Inception Committee", Ann Arbor Science Pub. Inc., 230
Collingwood, P.O. Box 1425, Ann Arbor, MI 48106.
Cavitation of Hydraulic Machinery Downloaded from www.worldscientific.com
2.3 Akulichev, V.A. and Ilychev, V.I., 1986, "Acoustic Cavitation in Sea
Water", Proc. Int. Symp. on Propellers and Cavitation, Wuxi, China,
pp201-206.
2.5 Arakeri, V.H. and Acosta, A.J., 1973, "Viscous Effects in Inception
of Cavitation on Axisymmetric Bodies", J. Fl. Eng., Trans. A.S.M.E.
2.7 Arakeri, V.H. and Shanumugathan, V., 1985, "On the Evidence for
the Effect of Bubble Interference on Cavitation Noise", J. FI. Mech.,
Vol. 159, pp. 137-150.
2.10 Arndt, R.E.A. and Webb, D.R. (eds.), 1985, Cavitation in Hydraulic
Structures and Turbomachinery, A.S.M.E. FI. Eng. Div., Vol. 25.
2.11 Avellan, F., Gindroz, B., Henry, P., Bachmani, P., Vulliod, G. and
Wegner, M., 1986, "Influence of the Test Head and of the Water Nu
clei Content on the Cavitation Performance of Water Turbine Mod
els", 13th Symp. Sect. Hydraulic Machines, Equipment and Cavita
tion, Int'l. Assoc, Hyd. Res., Montreal.
Cavitation and Cavitation Types 41
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