PIC-TESSB-MHP-JHA-001

Serial No.
JHA WORKSHEET
1
Revision No.
SCOPE OF WORK / JOB TITLE:
Performing cold and hot work activities
(Grinding, power brushing, and painting)

AREA / LOCATION: TAG / EQUIPMENT NO.: SERVICE / MEDIUM:

AREA 3A LSSU, SSU STRUCTURE As per stated in PTW

OVERALL RISK RATING (TICK

Low / Medium High Very High
√)

Name Department/Company Name Department/Company

Mohamad Amiruzaki PRefChem Mohd Rafizi Yaacob PE/Turcomp
M. Shaharis Yuzmie PRefChem Megat Ahmad Saffuan SV/Turcomp
JHA Members Shahrul Azmi b Ahmad Jamal PRefChem
M. Hafiz Basri PRefChem

Date Signature
JHA Leader Muhammad Alif Hafizi PE/Turcomp 19.4.2022
JHA Endorser M. Firdaus Bin A Rahim PRefChem 25.04.2022
JHA Endorser

Approving Authority Ahmad Fuad Abd Rahim PRefChem Area 3 Head

Open
1
 PIC-TESSB-MHP-JHA-001
Serial No.
JHA WORKSHEET
0
Revision No.
SCOPE OF WORK / JOB TITLE:
Performing cold and hot work activities
(Grinding, power brushing, and painting)

Step Step Description Potential Hazards / Who or what might be harmed Control / Recovery Measures Responsible
No. Consequence (PEAR) and Risk Rating Person
1.1. Working at live • Asset (D1) 1.1.1. Aware alarm activation, stop All
plant work and evacuate to assembly
area.
1.1.2. Do not bring any ignition
source into process area (ZeTo
Rules no.9)
1.1.3. To attend PRefChem and area
Prepare and mobilize induction.
material / equipment
1.2. Unauthorized • Reputation (D1) 1.2.1. Ensure vehicle have valid 1.2.1-1.2.2 - TESSB
to site
entry inspection sticker and Vehicle supervisor,
Entry Certificate workleader and
-using manual
1.2.2. Don’t Park vehicle that cause Driver
handling/ trolley
1. obstruction or blocking other
vehicle safety equipment and
-using forklift
access way.
1.3. Equipment or • Asset (D1) 1.3.1. Do not overload vehicle and 1.3.1 - TESSB
-using crane
load fall from • People (D2) secure load using strap supervisor,
vehicle workleader
-using lorry
1.4. Spark from • Asset (C2) 1.4.1. Ensure spark arrestor being 1.4.1-1.4.3 – TESSB
vehicle if any • People (C2) installed supervisor,
hydrocarbon 1.4.2. Monitoring using gas detector workleader and
present: when entering process area driver
-fire 1.4.3. Valid fire extinguisher for
-explosion standby
1.5. Improper • People (C1) 1.5.1. Wear semi leather glove when 1.5.1-1.5.5 - TESSB

Open
2
 PIC-TESSB-MHP-JHA-001
Serial No.
JHA WORKSHEET
0
Revision No.
SCOPE OF WORK / JOB TITLE:
Performing cold and hot work activities
(Grinding, power brushing, and painting)

handling handling goods/tools supervisor,

(ergonomic) 1.5.2. If manual lifting required, workleader and team
-back injury proper technique to be member
-sharp practiced.
edge/pinch point 1.5.3. Implement buddy systems.
1.5.4. Ensure maximum weight to be
lifted with two hands, under
ideal condition over substantial
period. Use machine if it
involves heavy material.
1.5.5. Do not lift more than
25kg/person
1.6. Moving vehicle • People (D1) 1.6.1. Follow Zeto rules no 10 (wear 1.6.1-1.6.3 – driver
-Personal injury • Asset (C2) seat belt and do not use walkie 1.6.4 - signalman
-Accident talkie while driving)
-Property damage 1.6.2. Follow speed limit
1.6.3. Check surrounding to ensure
area is safe to work
1.6.4. Signalman to guide vehicle
movement, reversing &
entering narrow path
1.7. COVID-19 • People (E1) 1.7.1. Practicing effective social All
distancing in site
1.7.2. Compulsory N95/surgical 3 ply
face mask to be wear by
worker prior entering
PIC/working area.
1.7.3. Hand sanitizer being place at
entrance/in pocket.

Open
3

SCOPE OF WORK / JOB TITLE:
Performing cold and hot work activities
(Grinding, power brushing, and painting)
2. Hot work activity
-Grinding and power
brushing using grinder
Open
PIC-TESSB-MHP-JHA-001
Serial No.
JHA WORKSHEET
0
Revision No.
1.7.4. Full supervision, monitoring
and enforcement by
supervisor.
1.7.5. Regularly wash your hand with
soap and water or clean your
hands with alcohol-based
sanitizer frequently.
2.1. Fire, Spark, • People (C2) 2.1.1. Ensure PTW has been applied 2.1.1-2.1.4,2.1.7 -
Electric static / and LEL gas checked before TESSB supervisor,
Consequences: start work. workleader and team
People 2.1.2. All electrical equipment (PETI) member
and machinery shall be 2.1.5-2.1.6 –
inspected by authorize person firewatcher
CMT PREFCHEM Department.
2.1.3. Install wet fire blanket in the
work area and adjacent
equipment, open drain or
sump.
2.1.4. Ensure proper electrical
grounding using portable rod
or pre-install earthing point.
2.1.5. Firewatcher must always be at
work area wearing orange vest.
2.1.6. Ensure fire extinguisher
standby at hot work activity
and in good condition
2.1.7. Ensure workers wearing face
shield and semi leather glove.
4
 PIC-TESSB-MHP-JHA-001
Serial No.
JHA WORKSHEET
0
Revision No.
SCOPE OF WORK / JOB TITLE:
Performing cold and hot work activities
(Grinding, power brushing, and painting)

2.2. Dust / • People (C2) 2.2.1. Ensure workers wearing dust 2.2.1 – TESSB
Consequences: mask N95 supervisor,
People workleader and team
member
2.3. Noise/ • People (C2) 2.3.1. Ensure workers wearing ear 2.3.1 - TESSB
Consequences: plug supervisor,
People workleader and team
member
2.4. Caught in rotating • People (C2) 2.4.1. Aware hand and finger 2.4.1,2.4.2 - TESSB
part placement supervisor,
2.4.2. Do not position hand or finger workleader and team
in the line of fire. member
2.5. Flying debris • People (C2) 2.5.1. Wear face shield 2.5.1-2.5.3 - TESSB
2.5.2. Do not position in front line of supervisor,
fire workleader and team
2.5.3. Ensure use right grinder disc member
and handle for the task
3. Working at height 3.1 Fall from height • People (D4) 3.1.1 Wear body harness with 3.1.1-3.1.3 – TESSB
double lanyard and 100% tie supervisor,
off when working at height workleader and team
3.1.2 Ensure body harness being member
inspected and have valid
tagging
3.1.3 Use only permanent
walkway/access which is
clear and no obstruction

Open
5
 PIC-TESSB-MHP-JHA-001
Serial No.
JHA WORKSHEET
0
Revision No.
SCOPE OF WORK / JOB TITLE:
Performing cold and hot work activities
(Grinding, power brushing, and painting)

3.2 Drop object • People (C2) 3.2.1 Secure tools using tools
lanyard
3.2.2 Place canvas at effected
work area
4. Application of 4.1 Paint splashes • People (C2) 4.1.1 Wear safety goggles during 4.1.1 - TESSB team
undercoat and final the painting process members
coat painting
4.2 Spillage • People (D1) 4.2.1 Ensure the drip tray to be 4.2.1 - TESSB team
placed before the work members
started
5. Housekeeping 5.1 Scattered object • People (D1) 5.1.1 Ensure to perform
continuously housekeeping
4.1.1-4.1.2 - TESSB
to avoid tripping hazard
supervisor,
5.1.2 Barricade and perform
workleader and team
material management to
member
make sure there are in good
condition
5.2 Sharp • People (D1) 5.2.1 Wear hand glove during All team members
object/surplus performing housekeeping

Open
6
 HSE RISK MATRIX (HSERM)

RISK RATING INTERVENTION

 Risk is tolerable
LOW  Monitor at operational level using procedure/appropriate internal control as per HSEMS
 Take corrective action according to availability of resources
 Undertake control and Recovery Barriers evaluation
MEDIUM  Risk is tolerable if supported by ALARP demonstration
 Monitor using procedure or appropriate internal control as per HSEMS
 Undertake risk reduction by applying appropriate Control and Recovery Barriers
 Risk is tolerable if supported by ALARP demonstration
HIGH
 Review and approval of ALARP demonstration by HCU/BU/OPU/Project Head and Senior management
with escalation to Business Head
 Risk is not tolerable.
 Mitigate the risk through control and recovery barriers(s) to reduce the risk to tolerable/ALARP
VERY HIGH
 Review and approval of ALARP demonstration by HCU/BU/OPU/Project Head and Senior management
with escalation to Business Head

Open