JOB SAFETY AND ENVIRONMENT ANALYSIS

Project: Location of Work: JSEA Number  New Date: Page No

Melak Coal Mine Project Workshop / Field 515021&515022-PLT-DZ-077-
 Revised Date: 05/04/2011 1 of 8
2011
Job Description: Reference Materials:
Replace F I P, Fuel Injector, and Turbo Charger of Dozer Isolation and Tag out, AMANKAN, PPE, Supporting load, Moving and parking
equipment around workshop area, Manual Handling

Operational Activity (Job Boundaries) JSEA Team Members

Parking unit until final check finished Name Position Signature

Hierarchy of Control to Manage Potential Hazards

1. Elimination
Remove the hazard so consequence is virtually zero. This is the most effective control measure
and should always be considered first.
2. Substitution
Substituting a less hazardous material, process or equipment so there is less consequence
(note that replacing often introduces a different hazard).
3. Isolation
Isolating the hazard from the person put at risk at the time of exposure. Reviewed by:
4. Engineering Name Position Signature
Reduce the likelihood of the unwanted event through hardware design. Ratno Mechanic Supv
5. Administration Eko Prasetyo Plant Safety
Reduce exposure to hazards through procedures, instructions, training and competency. Approved by
6. Personal Protective Equipment Name Position Signature
last line of defense should other controls prove ineffective, or used together with other control Gary Cooper Plant Manager
measures. Dapot Daulay Plant Supt
Specific Instruction: (e.g. emergency plan, lift study, etc.)
Work Permit Required:  Yes  No
 Hot Work Permit  Confined Space
 Work At Height  Other :
JSEA should be reviewed each time they are used
JSEA need to be reviewed if any changes in the work situation, following related incidents or changes in legislation

2010-01 Page 1 of 8 515021&515022-H&S-FO-085

 Project: Location of Work: JSEA No  New Date: Page No
 Revised Date: 05/04/2011 2 of 8
SEQUENCE OF BASIC JOB STEPS POTENTIAL HAZARDS RECOMMENDED ACTION OR PROCEDURE WHO
Break the job down into steps. Each of the Identify the hazards associated with each step. Using the first two columns as a guide, decide what actions are Responsible for carrying
steps should accomplish some major task and Examine each to find possibilities that could lead necessary to eliminate or minimize the hazards that could lead out/checking the action
be logical. to an accident. to an accident, injury or occupational illness.

1. Parking unit 1.1. Access sempit 1.1.1. Parkir di tempat yang luas Operator
Parking heavy equipment Narrow access Parking at large area

1.1.2. Gunakan traffic controller saat maju

mundur Traffic controller
Traffic controller is active during parking

1.1.3. Pastikan operator memiliki SIMPER

Ensure operator has SIMPER Operator

1.2. Area parkir tidak rata 1.2.1. Pastikan untuk memarkirkan di area Operator
Parking area not level yang rata
Ensure to park on level area

1.2.2. Matikan mesin dan aktifkan rem parkir Operator

Switch off the machine and parking
brake activated

1.2.3. Pasang ganjal saat memarkirkan unit Mechanic

minimum 2
Install wheel chock at least 2 ea when
parking

2. Mengisolasi Unit 2.1. Aliran listrik 2.1.1. Matikan kunci kontak Mechanic
Isolating Unit Electrical current Starter is turned off

2010-01 Page 2 of 8 515021&515022-H&S-FO-085

 Project: Location of Work: JSEA No  New Date: Page No
 Revised Date: 05/04/2011 3 of 8
SEQUENCE OF BASIC JOB STEPS POTENTIAL HAZARDS RECOMMENDED ACTION OR PROCEDURE WHO
Break the job down into steps. Each of the Identify the hazards associated with each step. Using the first two columns as a guide, decide what actions are Responsible for carrying
steps should accomplish some major task and Examine each to find possibilities that could lead necessary to eliminate or minimize the hazards that could lead out/checking the action
be logical. to an accident. to an accident, injury or occupational illness.
2.2. Unit dijalankan orang lain 2.2.1. Main switch harus di posisi off Mechanic
Unauthorized person operating Main switch should be off position
unit
2.2.2. Pasang isolation pad lock, dan personal
danger tag Mechanic
Install personal isolation and personnel
danger tag

3. Persiapan peralatan 3.1. Alat tidak sesuai untuk pekerjaan 3.1.1. Pastikan alat yang digunakan sesuai untuk Mechanic
Preparation of tools Improper tools used pekerjaan
Ensure only proper tools to be used for the
job

3.2. Kondisi alat tidak layak pakai 3.2.1. Pastikan alat yang digunakan layak pakai Mechanic
Tools condition is not good dan diperiksa sebelum memulai pekerjaan
Ensure the tools is good condition and
checked prior to start the job

3.3. Titik jepit 3.3.1. Perhatikan posisi jari jika melakukan Mechanic
Pinch point pengangkatan manual dan ikuti prosedur
manual handling
Keep watching the finger position if doing
manual lifting and follow handling manual
procedure

3.3.2. Gunakan sarung tangan standard yang

sesuai dengan pekerjaan
Wear appropriate standard handglove
according to the job

2010-01 Page 3 of 8 515021&515022-H&S-FO-085

 Project: Location of Work: JSEA No  New Date: Page No
 Revised Date: 05/04/2011 4 of 8
SEQUENCE OF BASIC JOB STEPS POTENTIAL HAZARDS RECOMMENDED ACTION OR PROCEDURE WHO
Break the job down into steps. Each of the Identify the hazards associated with each step. Using the first two columns as a guide, decide what actions are Responsible for carrying
steps should accomplish some major task and Examine each to find possibilities that could lead necessary to eliminate or minimize the hazards that could lead out/checking the action
be logical. to an accident. to an accident, injury or occupational illness.
3.4. Perlatan yang diangkat 3.4.1. Jangan berada di bawah material / perlatan Mechanic
Lifted tools yang diangkat
Do no stay under material being lifted

3.4.2. Hanya orang yang kompeten yang dapat

melakukan aktifitas pengangkatan
Lifting actifity can be performed by
competent personnel only

4. Melepas Turbo, Fuel Injector , 4.1. Panas 4.1.1. Pastikan turbo dalam keadaan dingin Mechanic
dan FIP Heat sebelum dilepas
Remove Turbo, Fuel Injector, Ensure turbo is not hot before removed
and FIP
4.1.2. Gunakan sarung tangan standar yang sesuai Mechanic
pada saat melakukan pekerjaan tersebut di
atas
Use standar handglove while doing activitie
above

4.2. Titik jepit 4.2.1. Gunakan stand untuk aktifitas melepas Mechanic
Pinch point suspensi
Use stand to remove suspension activity

4.2.2. Pastikan tanah untuk dudukan stand rata Mechanic

dank eras
Ensure hard and level soil for stand support

4.3. Tempat komponen sempit 4.3.1. Posisikan tubuh dengan aman saat bekerja Mechanic
Component place is narrow Keep body on safe position when working

2010-01 Page 4 of 8 515021&515022-H&S-FO-085

 Project: Location of Work: JSEA No  New Date: Page No
 Revised Date: 05/04/2011 5 of 8
SEQUENCE OF BASIC JOB STEPS POTENTIAL HAZARDS RECOMMENDED ACTION OR PROCEDURE WHO
Break the job down into steps. Each of the Identify the hazards associated with each step. Using the first two columns as a guide, decide what actions are Responsible for carrying
steps should accomplish some major task and Examine each to find possibilities that could lead necessary to eliminate or minimize the hazards that could lead out/checking the action
be logical. to an accident. to an accident, injury or occupational illness.
4.4. Benda tajam 4.4.1. Selalu gunakan handglove standard Mechanic
Sharp materiall Always wear standardhandglove

4.5. Komponen tidak sesuai 4.5.1. Pastikan perkerja mengetahui dan Mechanic
Unappropriate component memehami prosedur kerja
Ensure mechanic know and understand
about procedure of working
Mechanic
4.5.2. Komunikasi yang baik harus dijaga antar tim
Keep team in good communication

4.6. Kontaminasi terhadap tanah 1.1.1. Pastikan kondisi selang dalam keadaan baik Mechanic
Contamination to soil Ensure condition of hose is good

1.1.2. Pastikan sambungan selang tidak ada

kebocoran dan dilengkapi klem pengaman Mechanic
jika tidak ada
Ensure hose connection is not leak and
completed with clamp if nothing

1.1.3. Siapkan oil spill kit di dekat area

pemindahan
Provide oil spill kit near with transfer area
Mechanic
1.1.4. Buang sisa kain lap yang terkontaminasi oli
ke dalam wadah khusus
Throw residue of contaminated rag into Mechanic
special container

2010-01 Page 5 of 8 515021&515022-H&S-FO-085

 Project: Location of Work: JSEA No  New Date: Page No
 Revised Date: 05/04/2011 6 of 8
SEQUENCE OF BASIC JOB STEPS POTENTIAL HAZARDS RECOMMENDED ACTION OR PROCEDURE WHO
Break the job down into steps. Each of the Identify the hazards associated with each step. Using the first two columns as a guide, decide what actions are Responsible for carrying
steps should accomplish some major task and Examine each to find possibilities that could lead necessary to eliminate or minimize the hazards that could lead out/checking the action
be logical. to an accident. to an accident, injury or occupational illness.
5. Memasang Turbo, Fuel 5.1. Titik jepit 5.1.1. Gunakan stand untuk aktifitas melepas Mechanic
Injector , dan FIP Pinch point suspensi
Install FIP Use stand to remove suspension activity

5.1.2. Pastikan tanah untuk dudukan stand rata Mechanic

dank eras
Ensure hard and level soil for stand support

5.2. Tempat komponen sempit 5.2.1. Posisikan tubuh dengan aman saat bekerja Mechanic
Component place is narrow Keep body on safe position when working

5.3. Benda tajam 5.3.1. Selalu gunakan handglove standard Mechanic

Sharp materiall Always wear standardhandglove

5.4. Komponen tidak sesuai 5.4.1. Pastikan perkerja mengetahui dan Mechanic
Unappropriate component memehami prosedur kerja
Ensure mechanic know and understand
about procedure of working
Mechanic
5.4.2. Komunikasi yang baik harus dijaga antar tim
Keep team in good communication

2010-01 Page 6 of 8 515021&515022-H&S-FO-085

 Project: Location of Work: JSEA No  New Date: Page No
 Revised Date: 05/04/2011 7 of 8
SEQUENCE OF BASIC JOB STEPS POTENTIAL HAZARDS RECOMMENDED ACTION OR PROCEDURE WHO
Break the job down into steps. Each of the Identify the hazards associated with each step. Using the first two columns as a guide, decide what actions are Responsible for carrying
steps should accomplish some major task and Examine each to find possibilities that could lead necessary to eliminate or minimize the hazards that could lead out/checking the action
be logical. to an accident. to an accident, injury or occupational illness.
5.5. Kontaminasi terhadap tanah 1.1.5. Pastikan kondisi selang dalam keadaan baik Mechanic
Contamination to soil Ensure condition of hose is good

1.1.6. Pastikan sambungan selang tidak ada

kebocoran dan dilengkapi klem pengaman Mechanic
jika tidak ada
Ensure hose connection is not leak and
completed with clamp if nothing

1.1.7. Siapkan oil spill kit di dekat area

pemindahan
Provide oil spill kit near with transfer area
Mechanic
1.1.8. Buang sisa kain lap yang terkontaminasi oli
ke dalam wadah khusus
Throw residue of contaminated rag into Mechanic
special container

6. Kebersihan 6.1. Area kerj a licin 6.1.1. Konsentrasi, dan berhati-hati Mechanic
House keeping Slippery work area Concentration and be careful

6.1.2. Perhatikan jalan saat melangkah

Keep eye on path when walking Mechanic

6.2. Benda tajam 6.2.1. Selalu gunakan APD yang sesuai dengan Mechanic
Sharp material standard
Always wear appropriate PPE and standard

2010-01 Page 7 of 8 515021&515022-H&S-FO-085

 Project: Location of Work: JSEA No  New Date: Page No
 Revised Date: 05/04/2011 8 of 8
SEQUENCE OF BASIC JOB STEPS POTENTIAL HAZARDS RECOMMENDED ACTION OR PROCEDURE WHO
Break the job down into steps. Each of the Identify the hazards associated with each step. Using the first two columns as a guide, decide what actions are Responsible for carrying
steps should accomplish some major task and Examine each to find possibilities that could lead necessary to eliminate or minimize the hazards that could lead out/checking the action
be logical. to an accident. to an accident, injury or occupational illness.
6.3. Debu 6.3.1. Selalu gunakan APD yang sesuai dengan Mechanic
Dust standard
Always wear appropriate PPE and
standard

2010-01 Page 8 of 8 515021&515022-H&S-FO-085