KIRAN UDYOG Doc No.

: KU/QA/031
Rev No.: 00
Bidar, Karnataka Date :- 22-03-2024 Rev Date.: 00
Winding, Braiding, And Coating, Process Validation Size And Type Wise Report
Sl.
Parameter REQUIREMENT OBSERVATION Sl No. REQUIREMENT OBSERVATION
No.
1 Customer Name : C.G.T (2.5KV)
8 Oven Temperature in degree Celsius (°C)
2 Product Type : Silicon Silicon
Oven No 01 Oven No 02
3 Size In MM : 3.0 mm 3.0 mm SET IN (°C) OBSERVED IN (°C) SET IN (°C) OBSERVED IN (°C)
4 Color : Black Black 90 85 90 89
5 Tower No : 02 02 70 70 -- --
5 RM AND WINDING 60 76 30 65
5.1 Yarn Type&No Of Layers : 75 1/2 (1) 75 1/2 (1) -- -- 90 90
5.2 Yarn Tension : 5.5 - 6.5 5.8 130 140 100 100
6 BRAIDING 180 180 170 170
6.1 Size / Class : 3 mm H Class 3 mm H Class 9 Speed (RPM) 280 - 330 310
6.2 Spindle : 40/2 40/2 10 RESULT
6.3 PPI (Pics Per Inch) : 27 28 10.1 (ID) Die in mm 3.0 +0.4 mm 3.2 mm
Wall Thickness One Side Thickness In mm
6.4
(Micro meter)
: 0.70 mm 0.68 mm 10.2
(Micro meter)
0.50 mm 0.57 mm

6.5 Center Rod In mm : 3 mm 3 mm 10.3 Proof Volt.(1 Minute) -- --

6.6 Braid Weight (Gr./Mtr) : 7 Gram 7.1 Gram 10.4 BDV 2.5 Kv 4 - 5 Kv
10.5 Color Black Black
6.7 Gear : A-28,B-26,C-45,D-2m46 A-28,B-26,C-45,D-2m46
10.6 Weight(Gr./Mtr) -- 9.6 Gram
7 COATING 10.7 Flammability Ok Ok
Coating (Single Cot
7.1
Or Double Cot)
: Single Cot Single Cot 10.8 Expandability In mm -- 4.5 mm

7.2 Coating Type : Silicon Silicon 10.9 Peel off (Ok -Not Ok ) Ok Ok
7.3 Rod In MM : 4 mm 4 mm 11 Inside Varnish Issue Ok Ok
7.4 Dye In MM : 4 mm 4 mm 11.1 Pull Push Test Ok Ok

Viscosity Visual Observations

7.5
(in Minutes' Or Seconds)
: 26+2 Sec 28 Sec (Randomly 20 Meter)
11.2 Free from Varnish lunda, pin Ok Ok
holes, papidi, roughness (braid
7.6 Primer Coat (Yes Or No) : Yes Yes & coating) & peel off Etc.

Result Pass Or Fail : Pass

Remarks :
KIRAN UDYOG
Bidar, Karnataka Date :- 22-03-2024
Winding, Braiding, And Coating, Process Validation Size And Type Wise Report
Sl.
Parameter REQUIREMENT OBSERVATION Sl No. REQUIREMENT
No.
1 Customer Name : C.G.T (2.5KV)
8 Oven Temperature in degre
2 Product Type : Silicon Silicon
Oven No 01 O
3 Size In MM : 4.0 mm 4.0 mm SET IN (°C) OBSERVED IN (°C) SET IN (°C)
4 Color : Black Black 90 85 90
5 Tower No : 02 02 70 70 --
5 RM AND WINDING 60 76 30
5.1 Yarn Type&No Of Layers : 75 1/2 (1) 150 1/3 75 1/2 (1) -- -- 90
5.2 Yarn Tension : 5.5 - 6.5 3.5 - 4.5 6.1 130 140 100
6 BRAIDING 180 180 170
6.1 Size / Class : 4 mm H Class 4 mm H Class 4 mm H Class 9 Speed (RPM) 280 - 330
6.2 Spindle : 56 56 56 10 RESULT
6.3 PPI (Pics Per Inch) : 26 27 27 10.1 (ID) Die in mm 4.0 + 0.5 mm
Wall Thickness One Side Thickness In mm
6.4
(Micro meter)
: 0.68 mm 0.55 mm 0.70 mm 10.2
(Micro meter)
0.50 mm

6.5 Center Rod In mm : 4 mm 4 mm 4 mm 10.3 Proof Volt.(1 Minute) --

6.6 Braid Weight (Gr./Mtr) : 10.2 Gram 7 Gram 10.2 Gram 10.4 BDV 2.5 Kv
10.5 Color Black
6.7 Gear : A-40,B-26,C-45,D-2m46 A-40,B-26,C-45,D-2m46 A-40,B-26,C-45,D-2m46
10.6 Weight(Gr./Mtr) --
7 COATING 10.7 Flammability Ok
Coating (Single Cot
7.1
Or Double Cot)
: Single Cot Single Cot Single Cot 10.8 Expandability In mm --

7.2 Coating Type : Silicon Silicon Silicon 10.9 Peel off (Ok -Not Ok ) Ok
7.3 Rod In MM : 5 mm 5 mm 5 mm 11 Inside Varnish Issue Ok
7.4 Dye In MM : 5 mm 5 mm 5 mm 11.1 Pull Push Test Ok

Viscosity Visual Observations

7.5
(in Minutes' Or Seconds)
: 26+2 Sec 27 Sec 28 Sec (Randomly 20 Meter)
11.2 Free from Varnish lunda, pin Ok
holes, papidi, roughness (braid
7.6 Primer Coat (Yes Or No) : Yes Yes Yes & coating) & peel off Etc.

Result Pass Or Fail : Pass

Remarks :
 Doc No.: KU/QA/031
Rev No.: 00
Rev Date.: 00
g, Process Validation Size And Type Wise Report

OBSERVATION

Oven Temperature in degree Celsius (°C)

Oven No 02
OBSERVED IN (°C)
89
--
65
90
100
170
310
RESULT
4.0 + 0.5 mm 4.3 mm

0.52 mm 0.55 mm

-- --
4 - 5 Kv 4 - 5.5 Kv
Black Black
7.4 Gram 10.4 Gram
Ok Ok

-- 5.5 mm

Ok Ok
Ok Ok
Ok Ok

Ok Ok
KIRAN UDYOG
Bidar, Karnataka Date :- 22-03-2024
Winding, Braiding, And Coating, Process Validation Size And Type Wise Report
Sl.
Parameter REQUIREMENT OBSERVATION Sl No. REQUIREMENT
No.
1 Customer Name : C.G.T (2.5KV)
8 Oven Temperature in degre
2 Product Type : Silicon Silicon
Oven No 01 O
3 Size In MM : 5.0 mm 5.0 mm SET IN (°C) OBSERVED IN (°C) SET IN (°C)
4 Color : Black Black 90 85 90
5 Tower No : 02 02 70 70 --
5 RM AND WINDING 60 76 30
5.1 Yarn Type&No Of Layers : 75 1/2 (1) 150 1/3 75 1/2 (1) -- -- 90
5.2 Yarn Tension : 5.5 - 6.5 3.5 - 4.5 6.4 130 140 100
6 BRAIDING 180 180 170
6.1 Size / Class : 5 mm H Class 5 mm H Class 5 mm H Class 9 Speed (RPM) 280 - 330
6.2 Spindle : 64 72 64 10 RESULT
6.3 PPI (Pics Per Inch) : 28 30 27 10.1 (ID) Die in mm 5.0 + 0.5 mm
Wall Thickness One Side Thickness In mm
6.4
(Micro meter)
: 0.65 mm 0.55 mm 0.63 mm 10.2
(Micro meter)
0.50 mm

6.5 Center Rod In mm : 5 mm 6 mm 5 mm 10.3 Proof Volt.(1 Minute) --

6.6 Braid Weight (Gr./Mtr) : 11.6 Gram 9.5 Gram 11.4 Gram 10.4 BDV 2.5 Kv
10.5 Color Black
6.7 Gear : A-24,B-34,C-36,D-2m46 A-28,B-30,C-45,D-2m46 A-24,B-34,C-36,D-2m46
10.6 Weight(Gr./Mtr) --
7 COATING 10.7 Flammability Ok
Coating (Single Cot
7.1
Or Double Cot)
: Single Cot Single Cot Single Cot 10.8 Expandability In mm --

7.2 Coating Type : Silicon Silicon Silicon 10.9 Peel off (Ok -Not Ok ) Ok
7.3 Rod In MM : 6 mm 6 mm 6 mm 11 Inside Varnish Issue Ok
7.4 Dye In MM : 6 mm 6 mm 6 mm 11.1 Pull Push Test Ok

Viscosity Visual Observations

7.5
(in Minutes' Or Seconds)
: 26+2 Sec 27 Sec 28 Sec (Randomly 20 Meter)
11.2 Free from Varnish lunda, pin Ok
holes, papidi, roughness (braid
7.6 Primer Coat (Yes Or No) : Yes Yes Yes & coating) & peel off Etc.

Result Pass Or Fail : Pass

Remarks :
 Doc No.: KU/QA/031
Rev No.: 00
Rev Date.: 00
g, Process Validation Size And Type Wise Report

OBSERVATION

Oven Temperature in degree Celsius (°C)

Oven No 02
OBSERVED IN (°C)
89
--
65
90
100
170
320 310
RESULT
5.0 mm 5.0 mm

0.55 mm 0.57 mm

-- --
5 - 6 Kv 5 - 6.5 Kv
Black Black
12.9 Gram 14.8 Gram
Ok Ok

6.5 mm 6.5 mm

Ok Ok
Ok Ok
Ok Ok

Ok Ok
KIRAN UDYOG Doc No.: KU/QA/031
Rev No.: 00
Bidar, Karnataka Date :- 22-03-2024 Rev Date.: 00
Winding, Braiding, And Coating, Process Validation Report
Sl.
Parameter REQUIREMENT OBSERVATION Sl No. REQUIREMENT OBSERVATION
No.
1 Customer Name : C.G.T (2.5KV)
8 Oven Temperature in degree Celsius (°C)
2 Product Type : Silicon Silicon
Oven No 01 Oven No 02
3 Size In MM : 8.0 mm 8.0 mm SET IN (°C) OBSERVED IN (°C) SET IN (°C) OBSERVED IN (°C)
4 Color : Black Black 90 85 90 89
5 Tower No : 02 02 70 70 -- --
5 RM AND WINDING 60 76 30 65
5.1 Yarn Type&No Of Layers : 75 1/2 (1) 75 1/2 (1) -- -- 90 90
5.2 Yarn Tension : 5.5 - 6.5 6.3 130 140 100 100
6 BRAIDING 180 180 170 170
6.1 Size / Class : 6 mm H Class 6 mm H Class 9 Speed (RPM) 280 - 330 310
6.2 Spindle : 64 64 10 RESULT
6.3 PPI (Pics Per Inch) : 28 27 10.1 (ID) Die in mm 8.0 + 0.5 mm 8.3 mm
Wall Thickness One Side Thickness In mm
6.4
(Micro meter)
: 0.68 mm 0.65 mm 10.2
(Micro meter)
0.50 mm 0.57 mm

6.5 Center Rod In mm : 6 mm 6 mm 10.3 Proof Volt.(1 Minute) -- --

6.6 Braid Weight (Gr./Mtr) : 17.2 Gram 17.4 Gram 10.4 BDV 2.5 Kv 5 - 6.5 Kv
10.5 Color Black Black
6.7 Gear : A-20,B-26,C-50,D-2m46 A-20,B-26,C-50,D-2m46
10.6 Weight(Gr./Mtr) -- 22.8 Gram
7 COATING 10.7 Flammability Ok Ok
Coating (Single Cot
7.1
Or Double Cot)
: Single Cot Single Cot 10.8 Expandability In mm -- 10 mm

7.2 Coating Type : Silicon Silicon 10.9 Peel off (Ok -Not Ok ) Ok Ok
7.3 Rod In MM : 12 mm 12 mm 11 Inside Varnish Issue Ok Ok
7.4 Dye In MM : 9 mm 9 mm 11.1 Pull Push Test Ok Ok

Viscosity Visual Observations

7.5
(in Minutes' Or Seconds)
: 26+2 Sec 28 Sec (Randomly 20 Meter)
11.2 Free from Varnish lunda, pin Ok Ok
holes, papidi, roughness (braid
7.6 Primer Coat (Yes Or No) : Yes Yes & coating) & peel off Etc.

Result Pass Or Fail : Pass

Remarks :
KIRAN UDYOG Doc No.: KU/QA/031
Rev No.: 00
Bidar, Karnataka Date :- 17-04-2024 Rev Date.: 00
Coating, Process Validation Report
Sl.
Parameter REQUIREMENT OBSERVATION Sl No. REQUIREMENT OBSERVATION
No.
1 Customer Name : C.G.T (2.5KV)
8 Oven Temperature in degree Celsius (°C)
2 Product Type : Silicon Silicon
Oven No 01 Oven No 02
3 Size In MM : 6.0 mm 6.0 mm SET IN (°C) OBSERVED IN (°C) SET IN (°C) OBSERVED IN (°C)
4 Color : Black Black 90 83 90 89
5 Tower No : 02 02 60 70 -- --
5 RM AND WINDING -- -- 30 68
5.1 Yarn Type&No Of Layers : 75 1/2 (1) 75 1/2 (1) -- -- 90 87
5.2 Yarn Tension : 5.5 - 6.5 5.5 - 6.5 100 100 100 100
6 BRAIDING 170 166 170 170
6.1 Size / Class : 6 mm H Class 6 mm H Class 9 Speed (RPM) 280 - 330 310
6.2 Spindle : 64 64 10 RESULT
6.3 PPI (Pics Per Inch) : 28 27 10.1 (ID) Die in mm 6.0 + 0.5 mm 6.0 mm
Wall Thickness One Side Thickness In mm
6.4
(Micro meter)
: 0.65 mm 0.63 mm 10.2
(Micro meter)
0.50 - 0.53 mm 0.53 - 0.56 mm

6.5 Center Rod In mm : 6 mm 6 mm 10.3 Proof Volt.(1 Minute) 2.5 kv 2.5 Kv

6.6 Braid Weight (Gr./Mtr) : 11.2 Gram 11.1 Gram 10.4 BDV 2.5 kv 2.5- 3 Kv
10.5 Color Black Black
6.7 Gear : A-38,B-26,C-40,D-2m46 A-38,B-26,C-40,D-2m46
10.6 Weight(Gr./Mtr) 18 - 20 g/m 20 g/m
7 COATING 10.7 Flammability Ok Ok
Coating (Single Cot
7.1
Or Double Cot)
: Primer / Single Cot Primer / Single Cot 10.8 Expandability In mm 6.5 mm 6.5 mm

7.2 Coating Type : Silicon Silicon 10.9 Peel off (Ok -Not Ok ) Ok Ok
7.3 Rod In MM : 7 mm 7 mm 11 Inside Varnish Issue Ok Ok
7.4 Dye In MM : 7 mm 7 mm 11.1 Pull Push Test Ok Ok

Viscosity Visual Observations

7.5
(in Minutes' Or Seconds)
: 26+2 Sec 30+2 Sec (Randomly 20 Meter) Lite Jhaak Observed. But
11.2 Free from Varnish lunda, pin Lite Insaid Varnish
holes, papidi, roughness (braid Satisfactory.
7.6 Primer Coat (Yes Or No) : Yes Yes & coating) & peel off Etc.

Result Pass Or Fail : Pass

Required : AMF Required Start Time 5 Sec For Avoid The Quality Issue Within 5 Sec Start The Tower.
Observed :
1st Trail 2nd Trail 3rd Trail
AMF Tower No 1 And 2 Start In 1.0 – 1.20 Sec Without Auto AMF Tower No 3 Start In 07 Sec.
AMF Tower No 1 And 2 Start In 17 Sec. Mode. 30 Sec Viscosity. Tower Stop Just Lite White Line
30 Sec Viscosity Lite Jhaak Observed 30 Sec Viscosity Insaid Varnish Observed. Observed But In-said Varnish not available.