Machine Condition Report

Unit Name: CPP Tag Name : 52-STG-201 Machine Condition Marginal

Power: Speed:5000 Class: IV

Instrument used Leonovo diamond Visited On 28.08.2020

Line Diagram:

As per ISO 10816 Standards, the health status of the equipment is in marginal condition
Interpretation having maximum vibration velocity (Vrms) is recorded as 18.19 mm/sec at G/B H/S G1
vertical.

Gear box vibration signatures generating high frequency non-synchronous peaks with gear
meshing frequencies which are indicating improper meshing between the gears & bearing
Analysis
abnormalities. Vibration readings are fluctuating.
Note: Abnormal sound observed from Gear box.

Recommendation Keep monitoring the Gearbox bearings for further trend.

Following vibration measurement recorded on 25.08.2020 in coupled condition of the equipment.

TURBINE G/B H/S G/B L/S GENERATOR

NDE DE G1 G2 G3 G4 DE NDE
Horizontal (mm/sec) 6.47 1.94 7.49 10.90 9.33 7.91 1.43 0.80
Vertical (mm/sec) 1.67 1.17 15.21 4.50 10.25 7.94 1.58 1.16
Axial (mm/sec) 2.83 1.74 6.10 4.57 4.58 7.29 1.07 5.52
Acceleration (g) 0.39 0.74 9.20 6.95 6.63 5.01 0.88 0.18
Temperature(°C) 61 54 64 58 57 55 48 48

Following vibration measurement recorded on 28.08.2020 in coupled condition of the equipment.

TURBINE G/B H/S G/B L/S GENERATOR

NDE DE G1 G2 G3 G4 DE NDE
Horizontal (mm/sec) 6.06 2.67 8.36 13.05 10.12 8.92 1.47 0.48
Vertical (mm/sec) 1.08 1.32 18.19 9.18 12.02 13.00 1.66 0.63
Axial (mm/sec) 3.08 2.00 11.97 5.40 5.48 6.41 1.09 6.31
Acceleration (g) 0.54 1.14 10.96 8.09 7.63 7.83 1.00 0.23
Temperature(°C) 58 53 63 55 54 55 47 48
 Machine Condition Report

Velocity Spectrum:-

2
 Machine Condition Report

Vibration Limit as per ISO 10816

Class IV Machines Class V Machines

Class I Machines
Cass II Machines Class III Machines (More than 300 KW (More than 300 KW
(Less Than 15 Condition
(15-75 KW) (75-300 KW) On rigid On Flexible
KW)
Foundation) Foundation)
Up to 1.8 mm/sec Up to 2.8 mm/sec Up to 4.5 mm/sec Up to 7.1 mm/sec Up to 11.1 mm/sec Normal

1.8 to 3.1 mm/sec 2.8 to 5.1 mm/sec 4.5 to 7.1 mm/sec 7.1 to 11.2 mm/sec 11.2 to 18.0 mm/sec Marginal
7.1 to 11.1
3.1 to 4.5 mm/sec 5.1 to 7.1 mm/sec 11.2 to 18.0 mm/sec 18.0 to 28.0 mm/sec Caution
mm/sec
Above 7.1 Above 11.1
Above 4.5 mm/sec Above 18.1 mm/sec Above 28 mm/sec Critical
mm/sec mm/sec