Translated from Hindi to English - www.onlinedoctranslator.

com

prepared by

count solution
TOT Agency

for

Test of Trainees (TOT)

Garment checker

(TC GMT 04)

internal

capable
Scheme for capacity building in textile sector
Ministry of Textiles

Recognized by:
Resource Assistance Agency (RSA)
clothing limited

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Ingredients:

1. Basic clothing conditions

2. Operational work in apparel production

3. Quality Assurance vs Quality Control

4. Garment Chakar's Bhoomka

5. Types of defects

6. Part of garment (e.g. polo t-shirt)

7. Various inspection systems

8. Measurement methods and techniques

9. AQUOL

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Basic Fabric Terms

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 man made fiber
Thread

Thread

clothes made

thread count

chorus and
warp and weft
Wallace
has been made
end and selection

it has become gray

cloth
edge
akyul

pareto analysis
RFT

without any fault

s ky c

ishkawa aarkhe
Chhath Watan Commission

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5
RFT:Right First Time – A concept of Q&A to get the product right every time.

Pareto Analysis:It applies the rule of 80:20, that is, 80% of the effects are caused by 20% of the
causes; thus if we control 20% of the causes, we can eliminate 80% of the defects.

Without any fault:Then a concept of quality assurance to achieve the highest degree of quality
by focusing on Shanuyya Dosha session.

SQS:Statistical Quality Control- This is a quality control function which includes mean, median,
mode, random audit,Statistical tools such as AQL (Acceptable Quality Assessment) are used.

Ishikawa Arche:Named after a Japanese engineer, it is a tool to determine the root

cause of a problem; it is also known as fish bone diagram or root cause analysis.

SPC:Statistical process control – using simple principles of statistics, the objective is to

control the process within acceptable upper and lower limits rather than focusing on the
quality of the product.,

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 garments

production

process

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Process flow in a garment manufacturing unit

BOM
manufacturer-supplier production
collection for generation
Bataik placed orders
drink

fairy production raw material raw material

washing clothes
sample inspection Purchase

shipment

production sample refinement packaging

shipment

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9
quality assurance

And

quality control

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 quality assurance

Quality assurance is a concept of taking all measures to ensure that the

quality is achieved as per the required specifications as per the buyer's
perception and demands.

This includes the philosophy of "prevention is better than cure."

Thus, quality assurance seeks to take proactive measures, actions and

decisions to ensure that no defects or variations arise in the garment
manufacturing process.

This includes regular testing, audits, defining standard operating

procedures (SOPs), in-depth analysis of the causes of defects, tracing the
origin of defects and eliminating those causes, making quality sessions
visible and accountable.

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 quality control

Quality control is a function of quality assurance.

It works on the philosophy of identifying defects and taking measures to correct and
control them in the future. However, it does not guarantee that the same defect will not
arise in the future.

A garment checker or inspector is likely to be part of the quality control team/

function. Thus, the garment checker is the first line of the larger quality assurance
function.

Once a garment inspector understands the nature and origin of the defects, he can
proceed to the next session of the quality controller.

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 Quality Assurance Team

A specialist in a textile factoryA QA team can look like this:

why ban

quality writing tester laboratory technician technical question quality controller

AQL Writing Tester Garment Checkers

kitgan chaker

inline checker

analine chaker

finishing checker

salt culture
tester

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Per. Assurance, Pt. relation of control and
check process

quality assurance

quality control

Czech Republic

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 role of a garment inspector

As can be seen, garment inspection is the first session of the quality assurance
process.

Their primary function is to identify differences between accepted standards and

those produced in the garment factory.

Their knowledge is likely to be limited initially, just to identify various defects,

isolate them, know them by name and create appropriate reports to highlight
to the seniors in their Q&A team.

He will also have the ability to rectify this from within sources with the help of the production
supervisor/in-charge as well as his superiors.

He will be honest, able to read instructions and write reports in

alphanumeric format.

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 Fabric: made vs made

Weft: Weft cloth is made by joining weft and weft threads at right
angles.

Weave: Weave fabrics are made by braiding threads together. The two basic stitches

are weave (or "plain") andpurl (or "purl").

built structure banuna structure

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type of construction

The most commonly used structures are:

• jersey

• rib

• to knead

types of clothes made

Commonly made clothes are:

• Popillon

• composite

• voil

• twill
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various types of defects

There are mainly four types of defects in clothes:

, Satu Dosh: Occurs during the Satu/Spinning phases.

, Fabric Defects: Defects that occur during the production or processing of clothes are called fabric defects.
goes

, Seam Defects: These are defects arising due to improper stitching and maintenance of the garment.

, Finishing defects: These are defects that appear after the garment is ready.

, Measurement Defects: These relate to the specifications of garment parts that are spoiled during
sewing. Pattern, kitting and margin handling are caused; sometimes also due to poor pressing method.

For various faults, please refer RSA TCGMT-04 manual.

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 Satu's fault

, Fouling: Ingress of any foreign substance during fiber

Permeation and formation of satu is called contamination

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 Satu's fault

, Torn filaments: This is caused by warp or weft warping during weaving.

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 Satu's fault

- Colored layers: This is a type of contamination during satu production.

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 Satu's fault

, Mother Cotton: These are the microscopic white balls of cotton present on the cloth.

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 Satu's fault

, Crumbs of sulphurous fibers are caused by the irregular thickness of the cotton threads;
commonly seen in spun cotton and linen.

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clothing malfunction

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 clothing malfunction

, Flannel: A thread or design can move across the fabric. It

The deflection is caused by a faulty take-up mechanism on a knitting machine.

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 clothing malfunction

, Flying: Penetration of any foreign substance into the cloth while knitting.

The process is called a fly; usually, this can be easily removed.

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to fly

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 clothing malfunction

- Hooks: A large hook or snag is the result of a thread threaded into a specific needle feed which

Cannot be made.

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 clothing malfunction

- Pull Satu: This defect occurs when a thread of a woven cloth is pulled by mistake.

goes away, leaving behind an empty space

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 clothing malfunction

- Stains: These are stains that appear on clothes due to various sources during handling and
processing of clothes.

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 clothing malfunction

, Tatoo heads are made of gachucha: These are several threads entangled together in the gachucha rapu

during the weaving process.

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 clothing malfunction

- Torn patterns that cause variable tension in the yarn cause variations in the design
scheme, which are more evident in yarn-dyed fabrics

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 clothing malfunction

, Microscopic white balls of cotton present on double layer fabric

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 clothing malfunction

, Wastage: This is due to uneven tension of the bar thread in local areas due to
improper readings.

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 clothing malfunction

Arthritis: This is a foreign body that usually bursts or gets accidentally destroyed.

During the weaving process.

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 clothing malfunction

, Local warping: This is mainly caused by uneven reed pressure and low tension
of warp and weft in handloom as the warp threads used become loose.

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 clothing malfunction

, Whipping: This is the length of the thread i.e. it is pulled into the sherd in unknown mesh during
weaving and it is found stretched in the sleeves (edges according to the width) of the thread thread.
Cloth. This defect is common in auto-lums. आई

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 clothing malfunction

, Oily or dirty head: Main component causes poor machine maintenance and handling
during warping/weaving.

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 clothing malfunction

, Caused by loose warps; a common problem in power lamps where warps

become loose.

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 clothing malfunction

, Salvage Defect: Due to the movement of shuttle on the salves, extended ban occurs.

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 clothing malfunction

- Snoring: When the thread of the bow gets trapped while traveling through the shuttle, knots,
turns, doubling etc. are formed to give the effect given below.

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seam defects

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 seam defects

- Thread Tension: Improper tension for needle thread or bobbin/lapper thread can result in
either stitch breakage due to too much tension or loose stitch due to too low tension.

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 seam defects

, Open Seams: Due to improper maintenance the joined panels are not
fed properly, resulting in open seams at some places.

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 seam defects

Open seam at armhole joint

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 seam defects

- Shrinkage: A wrinkle-like appearance against the seam line, immediately after sewing or after
laundering, is seam packing.

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 seam defects

- Seam Joint: If a stitch is broken while sewing, a joint or overlap is formed by

starting the stitch again, this is not acceptable for seams that are visible on the
right side of the garment. Is

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 seam defects

- open stitching on tagging

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 seam defects

- Dhari Bamale (on side seam)

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