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SOP of Fabric Inspection


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Save 88% 13% Embed Share Print Quality Manual 4 POINT SYSTEM Fabric Defects Fabric Defects

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SOP of Fabric
 Inspection
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Fabric inspection: - After getting fabric receiving status from material department, 
QC people will make plan for sampling inspection
Quality Manual 4 POINT SYSTEM Fabric Defects Fabric Defects SOPs for Textile Garment in-line Garment Sewing Room

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Inspection method: - M!""- #$% 10&%, Mfg by M&S inspection
'eneral
)!f inspection sam…
level Inspection
!!, AQ" (& Guidelines

t*ere is no bu+ers ot*er specification .ollow 4 point s+stem, if random


inspection fail t*e+ conduct /0 inspection of specific consignment !f /0 fail
t*en need to inspect 100, !n case of 100 inspection, QC personnel ma+ claim to
supplier t*roug* sales division for 100 inspection c*arge b+ a specific format
called claim s*eet

Pass Point: 'enerall+ garments Manufacturers standard (& points per 100 linear
+ards
4 point System: Attac*ed wit* details
Inspection tools: - Measuring tape, scissors, defect sticker or c*alk, fabric defect
displa+ board, reference sample  blank inspection form, work s*eet23M s*eet
5 C*eck ticket information, item number  "ot 6o

Log Book (Register) :- QC s*ould maintain a "og book to see receiving situation
and inspection situation at a glance  also maintain a 7ed $ag "og book

idth: 8enalt+ 4 points to eac* linear +ard of fabric w*ere t*e cut able widt* is
less t*an t*e minimum specification and inspector will measure 4-& +ards
continuousl+ at t*e 3eginning,
Middle and 9nd of roll and record in inspection report !nitial disposition s*ould be
taken as base on penalt+ point

Lab !est: - Material department will send fabric for lab test as soon as receive
fabric and QC will follow up its done or not As per fabric criteria and care label
instructions "abs personnel are responsible for doing necessar+ test as per bu+er
guide line

"olor "ontrol : alidated and updated 1st consignment sample b+ %ecat*lon are
available in inspection mac*ine !nitial disposition s*ould be taken as base on color 
comparison

"olor Shading "heck : - !nspector will c*eck #ide- Center- #ide  #ide to #ide
s*ading c*eck randoml+ after completion of report; it will be dispatc*ed to
concerned section and keep master cop+ for record

#on "onformity : 6on conformit+ materials; material department *as to kept


designated place as red tag and +ellow tag $o use red tag, it must be approved
along wit* sufficient documents from 3u+er2supplier or factor+ management
approval <el
<ellow
low tag can be used after discussion wit* supplier b+ s*ort
replacement
After visual inspection to make summar+ report are giving to all concerned section
and one master cop+ keep for record

hy Fo$r Point System preferable for Fabric


Inspection%
10:1( AM You're Reading a Preview
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$*e word of !nspection in garments engineering mainl+ identifies to t*e visual
e=amination or review2scrutini>e of raw materials )like fabric, accessories, trims
i mperative process inUpload
etc !t is an imperative to Download
an+ apparel industr+ to keep awa+ from re?ects
due to low fabric or accessories @ualit+ and precautions to remove une=pected
OR
loss2defects of finished goods 
Become a Scribd member to read and download
$*e @ualit+ of a finis*ed item in apparel industr+ is mostl+ controlled on t*e
full documents.
@ualit+ of fabric w*en it is collected as 30
Start Your a roll fromTrial
Day FREE mills 9ven it occupies /020
 percent of total garments cost
cost Apparel
Apparel industr+ s*ould take take some defensive actions
to ensure @ualit+ full fabric is being used in t*eir items and set up fabric inspection
department wit* modern e@uipment and skilled manpower

&I': .abric mills and garments industr+, bot* parties @ualit+ team s*ould give
t*eir *ig*est effort to erase an+ une=pected circumstances 9ven t*e most
e=ceptional2e=cellence
e=ceptional2e=cell ence manufacturing met*ods cannot compensate for defective
materials
B 'arments producer: ave to inspect minimum 10 per color or more of an+
consignment w*en t*e+ got and assess t*em based on a four-point s+stem 3+ t*is
 process, t*e+ can minimi>e fabric
fabric related @ualit+ troubles
troubles before it moved to
 production
B .abric mill: ave to inspect 100 of finis*ed goods; defects must be recorded
for eac* roll

Dsuall+ four met*ods ma+ be followed for fabric inspection process


1 'raniteville EFE s+stem
( %allas s+stem
G 4 point s+stem
4 10 point s+stem

3ut, above all 4 point system is most popular and broadl+ used as it is ver+ simple
si mple
to applicable, educate and learn "etHs find a tin+ description of 4 point inspection
s+stem below

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$o use t*is s+stem someone *as to know OR following procedure:


1 ast idea on nature of fabric defects )*ow a defect looks and its appearance
Become a or
( Fabric inspection method  Scribd
 or member to read and download
preparation
full documents.
G Criteria of giving penalt+ points based on defects and defect lengt*
4 Calculation met*od of total penalt+
Start Yourpoints for total
30 Day FREE Trial defects found in a fabric roll
or consignment
& A C*eck s*eet or format for keeping data

Fo$r Point System


Most of t*e apparel industr+ prefers .our 8oint rating s+stem for determining
fabric @ualit+ and it is certified b+ t*e American #ociet+ of Qualit+ Control
)A#QC as well as t*e American Apparel
Apparel Manufacturers )AAMA
$*e 4-8oint #+stem assigns 1, (, G and 4 penalt+ points according to t*e si>e,
@ualit+ and signi
significa
ficance
nce of the defe ct  6o more t*an 4 penalt+ points is assigned
defect 
for an+ single defect %efect can be measured eit*er lengt* or widt* direction, t*e
s+stem remains t*e same nl+ ma?or defects are considered 6o penalt+ points are
assigned to minor defects

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B 9ven small consignment *as to be sure to c*oose at least one roll of eac* color
wa+ !f more t*an one role
r ole must be c*osen, t*en select t*e additional roles in
 proportion to t*e total
total number of roles per color
color received
B 8ick up t*e rolls to inspect
B #et t*e rolls on t*e inspection device
B .abric inspector s*ould *ave an approved fabric submission form for m to compare
wit* bulk lot
B Measure t*e fabric widt* and cut off a / inc* piece across t*e widt* of t*e end of 
t*e roll Mark t*e rig*t and left side of t*e strip After inspect ever+ &0 +ards please
slow down t*e inspection process and use t*e strip to c*eck for an+ s*ading
 problems Also
Also ensure to c*eck t*e end of t*e role
B !nspect for visual flaws under clear lig*ting source wit* slow speed to find out
t*e imperfections
B C*eck for biased, bowed and skewed fabric
B Mark an+ imperfections b+ t*e colored sticker or c*alk so t*at t*e+ can be easil+
found w*enever needed
You're Reading a Preview
B Make sure t*e roll e=ist t*e accurate +ardage as declared b+ t*e supplier
Upload
B .abric item, lengt*, widt*, rollyour
no,documents to download.
defect t+pes and ot*er ticket information
must be recorded properl+
Upload to Download
8lease refer to below link for inspection format w*at are vastl+ using during fabric
inspection OR
#lide s*are link: *ttp:22www
*ttp:22wwwslides*arenet
slides*arenet2monir>2four-point-(&
2monir>2four-point-(&GG(01K
GG(01K
Become a Scribd member to read and download
!f +ou become satisfied b+ reading
r eading t*is post; +ou can s*ow +our regards b+
spreading it in social media suc* as full documents.
Facebook  , $witter or 6oogle7, stumble it in
Start Your
stumble-upon b+ *itting like button #ta+30 Day FREEwit*
tuned Trial us for more updates

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