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KYAMBOGO UNIVERSITY

FACULTY OF ENGINEERING

DEPARTMENT OF MECHANICAL AND PRODUCTION ENGINEERING

BACHELOR OF ENGINEERING IN MECHANICAL AND MANUFACTURING


ENGINEERING

ME 422: MAINTENANCE ENGINEERING

COURSE WORK

Name Registration number Signature


ODIDA JERAD 15/U/13144/EMD/GV
MANZI DERRICK 14/U/201/EMD/GV
OCHIENG ODIERO GODFREY 15/U/13143/EMD/GV
MUWONGE INNOCENT 15/U/13777/EMD/PD
MUKWANO GROUP OF COMPANIES
Maintenance shedule
Machines Available
1. RJM 14 Blowing machine
2. Filler monobloc
3. Labelling machine
4. Sleeve applicator
5. Shrink wrapper
6. Carton packer

RJM 14 Machine
a) Working principle
a) Preform lifting
b) Preform arranging
c) Preform feeding
d) Preform loading onto the spindle tips
e) Preforms heating
f) Preform leaves the spindle tips
g) Manipulator shifts the preforms
h) Preforms load into the mold
i) Preform is stretched to swell then pre-blown
j) Complete bottle blowing
k) Manipulator takes the bottle out of the mold
l) Manipulator shifts the bottle
m) Bottle out feeding

Part Task Schedule Tools and Labour cost


components description equipment personel
Chiller Inspecting Weekly -Digital technician
the multimeter
compressors -screw driver
-terminals -plier
-overload -tester
switches -pressure gauge
-rings
Air compressors -Inspection Daily -Screw driver Technician
-Stabilizer -eyes
checking -pressure gauge
Water pumps -Seal Weekly -Screw driver
inspection -seal spare
-Motor -sleeve and gasket
inspection spare
-oiling
-cleaning
Hopper Cleaning Monthly -Cotton waste Casual
labourer
Stretch Cleaning -screw driver Technician
mechanism/blow and aligning Monthly -spanner
nozzle, stretch with the
rod and buffer mold
Mold cleaning Monthly -WD-40 Technician
rack/connect -Cotton waste
joints, seal
Air vent and inspection Weekly Pressure Machine
exhaust operator
Air conveyer Cleaning Weekly Blower Machine
operator
Spindle Checking Monthly Use of hand Machine
for operator
breakages
Blast oven fan Inspection Monthly -multimeter Technician
Checking of -tester
capacitors -screw driver
Air, water and Inspection Monthly Machine
oil distributors operator
pipeline connect,
joints seal
Blowing Testing Pressure Technician
cylinder
Lubrication Grease Machine
opertaor

4.2.2 FILLER MONOBLOC


Task schedule Tools and labour cost
description equipment
Leakages Inspection weekly Pressure gauge Machine
operator
Filling valves Testing Monthly -Spanners One machine
-Screw driver operator

LABELLING MACHINE
Part Task schedule Tools and Labour cost
components description equipment Personnel
Vacuum drum cleaning Daily -Dry cleaner The machine
-cotton waste operator
sensors Cleaning Daily -cotton waste Machine
operator
Label quality Inspection Daily Checking Production
officer

SHRINK WRAPPER AND COTTON PACKER


Part Task schedule Tools and labour cost
components description equipment
Shrink rolls Inspecting Daily Cotton waste Machine
operator
Conveyer and cleaning Monthly -water 3 casual
chain -cotton waste labourers
-spanner

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